. BOLT SEQUENCE Loosening – start with #25 Tightening – start with #1 Numbered bolts are 8mm,...
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Transcript of . BOLT SEQUENCE Loosening – start with #25 Tightening – start with #1 Numbered bolts are 8mm,...
![Page 1: . BOLT SEQUENCE Loosening – start with #25 Tightening – start with #1 Numbered bolts are 8mm, others are 10mm Guide Pin Bolt 10mm All bolts torqued 90-](https://reader037.fdocuments.in/reader037/viewer/2022103112/551b69c5550346ae7a8b5f48/html5/thumbnails/1.jpg)
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BOLT SEQUENCELoosening – start with #25
Tightening – start with #1
Numbered bolts are 8mm, others are 10mm
Guide Pin Bolt 10mm
Guide Pin Bolt 10mm
All bolts torqued 90-120 in/lbs
![Page 2: . BOLT SEQUENCE Loosening – start with #25 Tightening – start with #1 Numbered bolts are 8mm, others are 10mm Guide Pin Bolt 10mm All bolts torqued 90-](https://reader037.fdocuments.in/reader037/viewer/2022103112/551b69c5550346ae7a8b5f48/html5/thumbnails/2.jpg)
Rooster Comb Spring
Shift linkage shaft
Manual Valve
Shaft tab fits into manual valve groove
Picture is 95 model
Parking Pawl
MLPS
Shift linkage shaft
Shift linkage arm
Outer line on MLPS must line up with
inner line with shifter in Neutral
Picture is 95 model
MLPS attachment
bolts (2)
![Page 3: . BOLT SEQUENCE Loosening – start with #25 Tightening – start with #1 Numbered bolts are 8mm, others are 10mm Guide Pin Bolt 10mm All bolts torqued 90-](https://reader037.fdocuments.in/reader037/viewer/2022103112/551b69c5550346ae7a8b5f48/html5/thumbnails/3.jpg)
Manual Valve
Shaft tab fits into manual valve groove
EPC Solenoid
Picture is 95 model
Shift Tab
EPC Solenoid
Shift Solenoid Pack
TCC Solenoid
Linkage Pin Round Screen
![Page 4: . BOLT SEQUENCE Loosening – start with #25 Tightening – start with #1 Numbered bolts are 8mm, others are 10mm Guide Pin Bolt 10mm All bolts torqued 90-](https://reader037.fdocuments.in/reader037/viewer/2022103112/551b69c5550346ae7a8b5f48/html5/thumbnails/4.jpg)
1-2 Piston
Reverse Servo
2-3 Piston
2-3 Piston
OD Servo
Reverse Servo
1-2 Piston
Picture is 95 model
Round Screen (earlier models)
Linkage Pin
Larger screen here on later models
Access OD Band here
![Page 5: . BOLT SEQUENCE Loosening – start with #25 Tightening – start with #1 Numbered bolts are 8mm, others are 10mm Guide Pin Bolt 10mm All bolts torqued 90-](https://reader037.fdocuments.in/reader037/viewer/2022103112/551b69c5550346ae7a8b5f48/html5/thumbnails/5.jpg)
Debris can get trapped inside
valve body
SquareScreen
Manual Valve
Check Balls (8)
Round check valve
![Page 6: . BOLT SEQUENCE Loosening – start with #25 Tightening – start with #1 Numbered bolts are 8mm, others are 10mm Guide Pin Bolt 10mm All bolts torqued 90-](https://reader037.fdocuments.in/reader037/viewer/2022103112/551b69c5550346ae7a8b5f48/html5/thumbnails/6.jpg)
End plug with threaded hole
Picture is 95 model
Reinforcement Plates – note orientation
Earlier models only
Extra bolt
Separator Plate
Manual Valve
![Page 7: . BOLT SEQUENCE Loosening – start with #25 Tightening – start with #1 Numbered bolts are 8mm, others are 10mm Guide Pin Bolt 10mm All bolts torqued 90-](https://reader037.fdocuments.in/reader037/viewer/2022103112/551b69c5550346ae7a8b5f48/html5/thumbnails/7.jpg)
Note sequence of parts for each valve
Note sequence of parts for each valve
This one has 2 valves and 2
clips
![Page 8: . BOLT SEQUENCE Loosening – start with #25 Tightening – start with #1 Numbered bolts are 8mm, others are 10mm Guide Pin Bolt 10mm All bolts torqued 90-](https://reader037.fdocuments.in/reader037/viewer/2022103112/551b69c5550346ae7a8b5f48/html5/thumbnails/8.jpg)
Must be spotless!
Note sequence of parts for each valve
![Page 9: . BOLT SEQUENCE Loosening – start with #25 Tightening – start with #1 Numbered bolts are 8mm, others are 10mm Guide Pin Bolt 10mm All bolts torqued 90-](https://reader037.fdocuments.in/reader037/viewer/2022103112/551b69c5550346ae7a8b5f48/html5/thumbnails/9.jpg)
EPC Solenoid
Picture is 95 model
Shift linkage
Shift linkage retaining nut is partially visible here
Picture is 95 model
Parking pawl
“Rooster comb”
Linkage shaft
![Page 10: . BOLT SEQUENCE Loosening – start with #25 Tightening – start with #1 Numbered bolts are 8mm, others are 10mm Guide Pin Bolt 10mm All bolts torqued 90-](https://reader037.fdocuments.in/reader037/viewer/2022103112/551b69c5550346ae7a8b5f48/html5/thumbnails/10.jpg)
OD band
2.7” OD servo
Stock OD servo return springAnchor bracket (ea
end)
Center bolt with nut tack-welded to other side of
bracket
Valve Body Bolts
OD ServoOD servo
removal bracket
![Page 11: . BOLT SEQUENCE Loosening – start with #25 Tightening – start with #1 Numbered bolts are 8mm, others are 10mm Guide Pin Bolt 10mm All bolts torqued 90-](https://reader037.fdocuments.in/reader037/viewer/2022103112/551b69c5550346ae7a8b5f48/html5/thumbnails/11.jpg)
Drum
OD Band
Fixed Anchor
OD servo
tighten
loosen
Band out of Position
No contact
Drum
OD Band
Fixed Anchor
OD servo
tighten
loosen
Correct Band Position
Contact
![Page 12: . BOLT SEQUENCE Loosening – start with #25 Tightening – start with #1 Numbered bolts are 8mm, others are 10mm Guide Pin Bolt 10mm All bolts torqued 90-](https://reader037.fdocuments.in/reader037/viewer/2022103112/551b69c5550346ae7a8b5f48/html5/thumbnails/12.jpg)
Drum
OD Band
Fixed Anchor
Maintaining Band Position
Use screwdriver or similar to
push/keep band into proper
position while servo is removed
push
Separator plate top gasket
Picture is 95 model
![Page 13: . BOLT SEQUENCE Loosening – start with #25 Tightening – start with #1 Numbered bolts are 8mm, others are 10mm Guide Pin Bolt 10mm All bolts torqued 90-](https://reader037.fdocuments.in/reader037/viewer/2022103112/551b69c5550346ae7a8b5f48/html5/thumbnails/13.jpg)
Filter
Wire Harness
TCC Solenoid
Shift Solenoids
EPC Solenoid
Temp Sensor
Picture is 95 model
Valve Body
Filter (note extension for later model deeper pan)
TCC Solenoid
Shift Solenoids
Plastic Harness
Picture is 02 model
Manual Valve
![Page 14: . BOLT SEQUENCE Loosening – start with #25 Tightening – start with #1 Numbered bolts are 8mm, others are 10mm Guide Pin Bolt 10mm All bolts torqued 90-](https://reader037.fdocuments.in/reader037/viewer/2022103112/551b69c5550346ae7a8b5f48/html5/thumbnails/14.jpg)
Transmission filer o-ring needs to be
removed
TCC Solenoid
Shift Solenoids
Shift linkage fits into manual valve
Picture is 02 model
Plastic harness
![Page 15: . BOLT SEQUENCE Loosening – start with #25 Tightening – start with #1 Numbered bolts are 8mm, others are 10mm Guide Pin Bolt 10mm All bolts torqued 90-](https://reader037.fdocuments.in/reader037/viewer/2022103112/551b69c5550346ae7a8b5f48/html5/thumbnails/15.jpg)
Plastic harness
Valve body bolt retains shift solenoid bracket
Shift Solenoids
Picture is 02 model
Use small screwdriver to gently pry out retaining tabs on harness
Picture is 02 model
Plastic harness
![Page 16: . BOLT SEQUENCE Loosening – start with #25 Tightening – start with #1 Numbered bolts are 8mm, others are 10mm Guide Pin Bolt 10mm All bolts torqued 90-](https://reader037.fdocuments.in/reader037/viewer/2022103112/551b69c5550346ae7a8b5f48/html5/thumbnails/16.jpg)
Sonnax upgrade parts
Picture is 02 model
Picture is 02 model
Sonnax 76948-09 upgrade
Pressure regulator valve
![Page 17: . BOLT SEQUENCE Loosening – start with #25 Tightening – start with #1 Numbered bolts are 8mm, others are 10mm Guide Pin Bolt 10mm All bolts torqued 90-](https://reader037.fdocuments.in/reader037/viewer/2022103112/551b69c5550346ae7a8b5f48/html5/thumbnails/17.jpg)
Picture is 02 model
Sonnax 76948-29K upgrade
OD servo regulator valve & sleeve
Picture is 02 model
TCC Solenoid
Shift Solenoids8mm valve body bolt retains shift solenoid bracket
Valve body cover plate
10mm bolt retains both
brackets
Manual valve
![Page 18: . BOLT SEQUENCE Loosening – start with #25 Tightening – start with #1 Numbered bolts are 8mm, others are 10mm Guide Pin Bolt 10mm All bolts torqued 90-](https://reader037.fdocuments.in/reader037/viewer/2022103112/551b69c5550346ae7a8b5f48/html5/thumbnails/18.jpg)
Picture is 02 model
OD Servo
OD band can be seen here – this is where flat
blade object can be used to push against band to retain it when OD servo is removed
Picture is 02 model
Flat blade bar pushed against
OD band to retain it while OD servo is
removed
OD servo removal bracket
OD servo
![Page 19: . BOLT SEQUENCE Loosening – start with #25 Tightening – start with #1 Numbered bolts are 8mm, others are 10mm Guide Pin Bolt 10mm All bolts torqued 90-](https://reader037.fdocuments.in/reader037/viewer/2022103112/551b69c5550346ae7a8b5f48/html5/thumbnails/19.jpg)
OD Servo
Stock (stiffer) OD return
springHi-perf (softer) OD
return spring
Picture is 02 model
Screen fits up into case here before valve
body is installed
1-2 piston/accumulator cover
![Page 20: . BOLT SEQUENCE Loosening – start with #25 Tightening – start with #1 Numbered bolts are 8mm, others are 10mm Guide Pin Bolt 10mm All bolts torqued 90-](https://reader037.fdocuments.in/reader037/viewer/2022103112/551b69c5550346ae7a8b5f48/html5/thumbnails/20.jpg)
Molded Rubber OEM gasket
Deeper (later model) pan
Magnet