· Anything’s Possible with You and P CONTENTS Performance Comfort Maintenance Reliability...

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Operating Weight : 22,610 kg (49,846 lb) Bucket capacity (SAE) : 3.9~4.7 m 3 (5.1~6.2cu.yd) Engine Power : - Gross (SAE J1995) : Rated : 210kW, 281HP, 286ps / 2,100rpm - Net (SAE J1349) : Rated : 206kW, 276HP, 280ps / 2,100rpm Photo may include optional equipment www.doosaninfracore.com

Transcript of  · Anything’s Possible with You and P CONTENTS Performance Comfort Maintenance Reliability...

Operating Weight : 22,610kg (49,846lb)Bucket capacity (SAE) : 3.9~4.7m3 (5.1~6.2cu.yd)Engine Power : - Gross (SAE J1995) :

Rated : 210kW, 281HP, 286ps/2,100rpm- Net (SAE J1349) :

Rated : 206kW, 276HP, 280ps/2,100rpm

Photo may include optional equipment

www.doosaninfracore.com

Anything’s Possible with You andP

CONTENTS

Performance

Comfort

Maintenance

Reliability

Standard Equipment &

Optional Equipment

Specifications

Operational data

dPowerful Wheel Loader

P e r f o r m a n c eThe Mega 400-V is a machine that delivers a powerful, highly effective force, offering superior

penetration of the hardest materials. The exceptional drawbar pull at the wheels, is reinforced further

by providing limited-slip differentials as standard equipment. The engine offers high power and torque

characteristics. As a result, the hydraulic system is able to multi-function with power and speed.

5

100

60

40

20

0

80

30025015010050 200 350

RUNNING TIME (min)

Differential

Hub

DE

L TA

-T T

EM

PE

RA

TU

RE

S

ZF AxleImproved internal oil flow greatly reduced the temperature difference between thehub and the differential, as well as prevents premature disc wear due to overheatingof the internal hub components.

LSD (Limited Slip Differential) The standard equipment LSD allows easy drivingthrough soft and swampy grounds.

Increased Axle durabilityThe brake discs have been repositioned to the rear part of the reductiongear where the rotation speed is lower. As a result, the discs areexposed to lower rpm’s and heat generation is reduced and the lifespan of the discs is greatly extended. Automatic disc clearanceregulator has been integrated into the design and the disc clearance ismaintained at the optimum level at all times as the discs wear out. Thisprevents any lag in brake response. Another convenient feature is thatbrake disc wear can easily be measured without disassembling the hub.

The brake piping has been redesigned into the axle housing and isprotected from damage from external shock as the machine drives overrough terrain.

This result may change according to test condition

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Turbo Charge Air Cooled Intercooler EngineDE 12TIS, turbo charge air cooled intercooler engineprovides competitive power output and high-efficiency in itsclass. This 6 cylinder turbocharged diesel offers optimalcombustion in all conditions far superior to those stated inthe emissions regulations.

Electro Hydraulic Power steering Works with a flow amplifier and priority valve. And theemergency steering system is equipped as an optionto secure a safety against a malfunction of steeringsystem during traveling.

Full Auto TransmissionThe transmission is particularly smooth and gear ratios perfectlyspaced to give optimal speed. That gives comfort at the sametime that it delivers excellent traction in every working conditions. All of these characteristics, combined, provide a machine thatmakes good shovel penetration.

Axle Oscillation Outstanding Work Safety (oscillation)The center pin support system rear axle can maintain the machine in the horizontal position even in rough terrain achieving themaximum safe operating and driving performance.

Central Monitor PanelThe compact central monitor panel isergonomically designed and allows theoperator to monitor the status andwarning lights at a single glance.

C o m f o r tFrom the beginning, Doosan has had great concern for machine operators.

People need to work in a well-designed and comfortable environment. The work area is spacious, with

several places for storage. The checking and monitoring devices are comprehensive. There is an open

view of the work area. For night work, operators are provided with powerful front and rear lighting.

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The steering ColumnThe steering column features both tilting and telescopic functions.

Air Conditioning & Defroster SystemDouble filtered air cab, air ducts are properlyplaced all around the cab with proportionalsensitive controls and air re-circulation facility. We offer the same comfort as a passenger car.

Air SeatThe air suspended seat is adjustable to matcheach operator’s weight and shape.

3 Safety belt - Retractable seat belt

Various Comfort Features

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Sunvisor(std.)

Room mirror(std.)

CCTV monitor(option)

Various Control LeverThe jotstick installed in compliance with various needs and preferences ofoperators ensures more convenient work. - Left : Mono lever and 3rd function. (option)- Right : Two hydraulic levers with 3rd function electric s/w. (option)

Switch & Wrist restThe ergonomically laid out switch panelin line with the natural movements of thebody allows for very convenientoperation. The spare switch cut-outsallows easy installation of additionalelectric accessories. The tilting andtelescopic wrist rest allows the operatorto work more comfortably.

M a i n t e n a n c eA liquid crystal display conveys information to the operator relative to the ZF transmission.

At the same time, it reports the nature of a problem (if one exists). When servicing the loader,

a specialised apparatus can be used to adjust the clutch disks to compensate for their wear.

Additionally, by connecting a lap top computer, a complete transmission diagnostic can be performed.

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Large Capacity Transmission Oil CoolerThe large capacity transmission oilcooler ensures durable and stableoperation of transmission.

Swing Out Cooling FanOur fan assembly has been designedwith the one touch swing out mechanismand cleaning the radiator core is veryeasy.

Transmission DiagnosisThe transmission can be diagnosedusing a laptop computer to interfacewith the diagnostic system.

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Air- cleaner FilterThe high capacity air cleanereliminates harmful particlesfrom the air and extends thelife of the engine andreplacement intervals.

Brake & Pilot FilterThe pilot filter is easy toreplace and a clogged filterwarning system has beenadded for extra protection.

Central RemoteHydraulic Check PortThe centralized remotehydraulic check ports allowmain, steering, brake charge, pilot, unloading andtransmission clutch pressuresto be checked at a convenientcentral location.

Propeller ShaftA protective cover has beeninstalled to protect the oilseal from dust, foreignobjects and premature wear.

Remote Engine oil &Coolant DrainRemote drain valves havebeen installed in an easilyaccessible location forconvenient draining of fluids.(Coolant - upper, Engine oil- lower)

Remote GreasingLubrication PortsThe front pins can belubricated from the outsideof the machine withoutcrawling under the machineor in awkward positionsthrough the lubrication ports.

A good accessibility at the articulation joint isessential for an easy maintenance.

Oil GaugeAn oil level indicator at thecentre of the machine isclearly visible.

Transmission FilterThe transmission filters arewithin easy reach and likethe rest of the machine’sservice components, can bechecked from ground level.

Reinforced Bucket The lower and side panels of the bucket have been reinforcedwith additional plates (opt).- Reinforcement : At both sides - 1 point each

At lower panel - 3 point

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R e l i a b i l i t y

ROPS Cabin (Rollover Protective Structure)ROPS Meets The FollowingCriteria- SAE J 394- SAE 1040 - ISO 3471

FOPS Cabin(Falling Objects ProtectiveStructure)FOPS Meets The Following Criteria- SAE J 231 - ISO 3449

The hoses and cylindersThe hoses and cylinders that areexposed are especially well protected.

Climate Chamber TestWithin the chamber, capableof accommodating the largestexcavator, machines aretested in extremes of heat,cold and humidity. These conditions simulate theworst to be found anywhere inthe world.

24/7 Ware houseoperationQuick responding partssystem secures yourreliability in running ourproduct.

Anechoic chamberTestFor absolutely accuratenoise measurements-mainlyof engines and hydrauliccomponents which generatenoise. Noise reduction testprogrammers are conductedhere which contribute toquieter finished products.

Rolling Road ChassisDynamometer TestingRoad travelling performanceof articulated wheel loadersis measured and assessedin this facility. Accelerationbraking, tractive effort, heatdissipation and gearing areall studied under controlledconditions in this modernfacility.

Every morning, when the operators commence work, they know that things will go smoothly- because

Doosan has taken care of it. The product is soild. Operators know that they have significant reserves at

hand and that they won’t have to push the machine to its limit. The Doosan Daewoo Mega 400-V wheel

loader is designed and built to last. For Doosan, ‘reliable’means availability, accessibility and simplicity.

Some of these optional equipments maybe standard in some markets.Some of these optional equipmentscannot be available on some markets. You must check with the local Doosandealer to know about the availability or torelease the adaptation following the needsof the application.

Ground engaging tools• Various types of buckets, fork frame,

timber grapples and accessories

Tyres • L3, L4, L5 following various types of

manufacturers

Hydraulic• Hydraulic valve with 3 sections • FNR mono lever and 3rd function lever

for third hydraulic • Two hydraulic levers with 3rd function

electric s/w for the third hydraulic • Two hydraulic levers with 3rd function

electric s/w for the third hydraulic withFNR function

• Load isolation system (LIS) • Emergency steering pump driven by

electric motor• External cooling system for front axle

Electric system• Rotating beacon• Additional lighting

Cab• Special filtration against polluted

environment• Rear Camera (CCTV) and monitor

Various• Additional counterweight• Fuel filling pump• Tool Kit • Mudguard

External equipments• Full fender• Wheel chocks

Steering system• Load sensing steering system

Cab• Air-conditioning / heating with re-

circulation function• Double Filtered air cab • Air Suspended seat with safety belt• Adjustable steering column• Compartment for cans • Floor mat • Tinted glasses• Left and right sliding windows• Front and rear wiper• Front and rear washers• Sun visor• Interior cab light• Interior rear view mirrors (1)• Exterior rear view mirrors (2)• Machine monitoring (condition, control &

maintenance indicators in front of thedriver by gauges and lamps)

• Main switches in front of the driver• Switches for the general functions in the

right console• Electrical horn• Cigarette lighter• Cassette radio AM / FM

External equipments• Lower protection plates• Lifting hooks• Articulation lock in the transport position• Towing hitch• Tools compartment• Fender

Engine• Two stage air cleaner with

pre-cleaner and external pluggingindicator as at the dashboard

• External drains for engine oil and coolingliquid changes

• Maintenance warning lamp• Hydraulic fan with adjustable speed for

extreme temperatures

Electric System• Alternator 60A / 24 V• Working lights: 2 at the front and 2 at the

rear (4 x 70 W)• Driving lights: low and high beams• Tail, indicators, stop, reversing lights• Reversing alarm

Drive line• Gear box which can be de clutched when

braking• Gear box with diagnosis and monitoring

indicator, and electronic plug for a fastadjustment

• Selection of Manual or Automatic mode • Starting safety system • Kickdown and travelling direction

selection: lever at left of the steeringwheel or on the joystick

• Limited slip differential on front and rearaxles

• Dual braking circuit with pump andaccumulator

• Tyres 26.5-25-20PR L3

Lifting and Hydraulic system• Robust Z bar lifting system• Standard general purposes 3.9m3 bucket• Single lever joystick• Hydraulic control valve with two sections• Boom adjustable lift Kick out• Bucket kick out• Fast couplers for hydraulic check

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Standard equipment &Optional equipment

Standard Equipment Optional equipment

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S p e c i f i c a t i o n s

General descriptionThe High performance Doosan DE12TIS 6 cylinders, direct injection, turbo charged,air–air intercooler engine offers low fuelconsumption and low exhaust emissions,which are well below the requirements ofthe Phase II legislation.(Phase I Area : Doosan DE12TIA Engine)

Power - GROSS SAE J1349 Rated:

210 kW 281 HP @ 2,100 rpm286 ps

- NET SAE J 1349Rated:

206 kW 276 HP @ 2,100 rpm280 ps

Max Torque:130 kgf.m 1,275 Nm @ 1,200 rpm941 lbf.ft

Displacement:11,051 cc (674cu.in)

Bore x stroke:123 x 155 mm (4.8" x 6.1")

3 stages Air cleaner including a veryefficient pre-cleaner, main and safetyelements.

Hydraulically driven puller type fan withpossibility of adjustment, pivoting fan foreasier cleaning

BatterySystem voltage : 24 VQuantity : 12 V x 2Capacity(AMP) : 150 Ah

Starter power:6.6 kW (8.8 Hp)

Alternator output:60 A

“Full Power Shift “ transmission. It can beused in manual or automatic modes.

This transmission is based on componentshaving excellent worldwide reputations. It isequipped with a modulation systemallowing soft gear shifting and inversion oftravel direction. Safety devices also protectthe transmission of bad operations.

The gear and direction shifting is operatedby a single lever to the left of the steeringwheel. A travel direction control is alsomounted on the hydraulic joystick.

The transmission is remote mounted fromthe engine for better accessibility.

With a special electronic device, thetransmission can be tested and adjustedeasily for optimum performance andefficiently.

The transmission can be de-clutched by theoperation of brake pedal to increase thepower available to the hydraulic pumps.

A safety device prevents the starting of theengine when not in neutral.

Torque converter:Single stage, one phaseMax Torque ratio

2.99

Gear box:Maker and model

ZF 4 WG 260

Speed Forward / Rearward: (Tyres 26.5-25- 20PR-L3)

1 8.3 / 8.3 km/h(5.2/5.2 mph)

2 13.6 /13.6 km/h(8.5/8.5 mph)

3 29.0 / 29.0 km/h(18.0/18.0 mph)

4 42.0 km/h(26.1 mph)

Max traction force:21.5 tons

The front and rear axles with planetary hubreductions are built on the base of veryreputed components.Fitted as standard, the front and rear limitedslip differentials, ensure the traction isoptimal in all circumstances. The front axle is also equipped with anexternal oil cooling system with circulationpump and cooler (option).

Maker and model:ZF MT-L3000 Series

Max torque transfer at the front and at the rear:

45 %

Oscillation angle: +/- 12 °

Max vertical movement of the rearwheel:

124 mm

Brake:Dual circuit multi-plate wet discs. Hydraulicactuation with pump and accumulator.

A Spring applied and hydraulically releasedparking brake is mounted on thetransmission shaft.

Engine Axles Transmission

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The lifting system with two cylinders and Zconfiguration is designed for the toughestjobs. It ensures powerful breakout force(22ton with a 3.7m3 bucket) and the bucketmovement are fast.

The bucket angles are well kept in goodpositions on all the range of bucketmovement.

Lifting cylinders (2) bore x stroke : 180 x 928 mm (7.1" x 3'1")

Bucket cylinders (1) bore x stroke : 200 x 600 mm (7.9" x 2')

The hydraulic system uses tandem vanepumps with automatic wear compensation.

Pilot actuation with standard single lever.

Automatic and adjustable systems forbucket kick out and boom stop at topposition are standard.

The leveling function is also mounted on thewheel loader.

Major hydraulic lines are equipped withspecial seals (ORFS)

Max flow main:(With steering)

240 / min (63.4g / min)(Without steering)

434 / min (114.7g / min)

Relief Pressure:200 bars

Pressure of the pilot circuit:28 bars

Filtration capacity on the return line:10 microns

Loading cycles time:Lifting speed (loaded):

6.2 seconds

Dumping speed (loaded): 1.2 seconds

Lowering speed (empty): 3.7 seconds

The steering system is a load sensing typewith a flow amplifier and a priority valve.

Steering angle:40°

Oil flow:194 /min (51.2g / min)

Relief pressure:185 bars

Steering cylinders (2):bore x stroke: 100 x 450 mm (3.9" x 1'6")

Emergency steering system with hydraulicpump driven by electric motor.

The modular cab allows excellent visibility inall directions. The optimal ventilation isobtained by numerous ventilation outlets.Touch buttons control the air re-circulationair conditioning and heating systems. The air of the cab is filtered.

All necessary information for the operatorare centralized in front of him.

The main functions are actuated viaswitches located on a console at the right ofthe operator.

Generous storage places are well located.The cab, mounted on viscous element andequiped with an air suspended seat, offers abetter comfort for the operator.

Access door: 1

Emergency exits: 2The cab conforms ROPS ISO 3471 andFOPS:ISO 3449

Guaranteed external noise level Lwa: (following 2000/14/EC) 109 dB(A)

Maintenance is easy due to excellentaccess.

The radiator fan swivels to aid cleaning.

The transmission is electronicallycontrolled. An error coding system allowseasy diagnosis of the systems and properintervention.

Engine (oil): 25 6.6 gal)

Radiator (cooling liquid): 50 13.2 gal)

Fuel: 365 96.4 gal)

Hydraulic oil: 265 70 gal)

Gear box and torque converter: 54 14.3 gal)

Front axle: 45 11.9 gal)

Rear axle: 42 11.1 gal)

Steering

Maintenance

Hydraulic System Operators’ Cab Lifting System

O p e r a t i o n a l d a t a

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Bucket type

Configuration

Bucket code (equipped with tooths)

Bucket code (Equipped with Extra blade)

Capacity heaped ISO/SAE (with teeth)

Capacity heaped ISO/SAE (with extra blade)

Bucket width

Breakout force

Static tipping load (straight position)

Static tipping load (articulated position 40°)

Dump height (at 45°, with teeths)

Dump reach (at 45 °/ under teeths )

Dump height (at 45°, without teeths, with extra blade)

Dump reach (at 45 °/ under teeths, with extra blade )

Digging depth

Height at bucket pivot point

Max angle at carry position

Max angle at fully raised

External radius at tire side

External radius at bucket edge

Wheel basis

Width at tyres

Thread

Tyres

Ground clearance

Overall length

Overall height

Operating weigth

Specification changes according tyres changes

Operating weigth

Static tipping load (articulated position 40°)

Vertical dimensions changes (J/H/K/C/E)

Unit

m3 (cu.yd)

m3 (cu.yd)

mm (ft in)

kN

kg (lb)

kg (lb)

mm (ft in)

mm (ft in)

mm (ft in)

mm (ft in)

mm (ft in)

mm (ft in)

mm (ft in)

mm (ft in)

mm (ft in)

mm (ft in)

mm (ft in)

mm (ft in)

mm (ft in)

mm (ft in)

kg (lb)

kg (lb)

kg (lb)

mm (ft in)

Variationsaccording bucketequipment (teethsor with extra blade)

A

J

I

J'

I"

H

K

R

D

G

B

V

C

F

E

Straight

M400-GP39-D-T

M400-GP41-D-B

3.9 (5.1)

4.1 (5.4)

3,280 (10'9")

216

18,180 (40,079)

15,880 (35,008)

2,985 (9'10")

1,370 (4'6")

3,080 (10'1")

1,265 (4'2")

130 (5")

4,300 (14'1")

47

59

6,642 (21'9")

7,062 (23'2")

3,500 (11'6")

2,983 (9'9")

2,300 (7'7")

26.5-25 VMT

510 (1'8")

8,600 (28'2")

3,556 (11'7")

22,610 (49,846)

Straight

M400-HD39-D-T

M400-HD41-D-B

3.9 (5.1)

4.1 (5.4)

3,280 (10'9")

216

18,180 (40,079)

15,880 (35,008)

2,985 (9'10")

1,370 (4'6")

3,080 (10'1")

1,265 (4'2")

130 (5")

4,300 (14'1")

47

59

6,642 (21'9")

7,062 (23'2")

3,500 (11'6")

2,983 (9'9")

2,300 (7'7")

26.5-25 VMT

510 (1'8")

8,600 (28'2")

3,556 (11'7")

22,387 (49,354)

VSDL (L5)

1,040 (2,292)

600 (1,322)

20 (0.7")

Straight

M400-L45-D-T

M400-L45-D-B

4.5 (5.9)

4.7 (6.2)

3,434 (11'3")

190

17,753 (39,138)

15,348 (33,836)

2,844 (9'4")

1,500 (4'11")

2,949 (9'8")

1,393 (4'7")

125 (4.9")

4,300 (14'1")

47

59

6,642 (21'9")

7,025 (23'0")

3,500 (11'6")

2,983 (9'9")

2,300 (7'7")

26.5-25 VMT

510 (1'8")

8,758 (28'8")

3,561 (11'8")

22,642 (49,916)

800/65 R29

920 (2,028)

510 (1,124)

34 (1")

V type teeth & segments

M400-R35-D-T

3.5 (4.6)

-

3,230 (10'7")

190

17,777 (39,190)

15,372 (33,888)

2,892 (9'6")

1,480 (4'10")

-

-

97 (4")

4,300 (14'1")

47

59

6,642 (21'9")

6,889 (22'7")

3,500 (11'6")

2,983 (9'9")

2,300 (7'7")

26.5-25 VMT

510 (1'8")

8,720 (28'7")

3,556 (11'7")

22,631 (49,892)

Rock General purpose Heavy duty Ligth material

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Dimensions

The specific weight of material largely depends on moisture rate, compacting value,percentage of various components etc... This chart is given only for information.

The bucket filling factor depends also of the nature of material, the working conditionsand the operator ability.

K

J’J

45

II"

GF

C

E

H

V B

R

D

A

www.doosaninfracore.com

Seoul Office Doosan Tower 26TH FL. 18-12, Euljiro-6Ga,Jung-Gu, Seoul, korea 100-730Tel : +82-2-3398-8114 Fax : +82-2-3398-8117 Website : www.doosaninfracore.comDoosan Infracore Europe S.A. 1A, Rue Achille Degrace, 7080 Frameries, BelgiumTel : +32-65-61-3231 Fax : +32-65-61-3238Doosan Infracore U.K., Ltd. Doosan House, Unit 6.3, Nantgarw Park, Cardiff CF47QU, U.K. Tel : +44-1443-84-2273 Fax : +44-1443-84-1933Doosan Infracore Germany GmbH. Hans-Böeckler strasse 29, D-40764, Langenfeld-Fuhrkamp, Germany Tel : +49-2173-8509-20 Fax : +49-2173-8509-60Doosan Infracore France (Doosan Infracore Europe S.A. France Office)2Eme Etage, 1/3 Avenue Pavlov, Z.A.I. Des Bruyeres, 78190 Trappes FranceTel : +33-1-3016-2140 Fax : +33-1-3016-2144Doosan Infracore America Corporation 2905 Shawnee Industrial Way, Suwanee, Georgia 30024, U. S. ATel : +1-770-831-2200 Fax : +1-770-831-0480Doosan Infracore (China) Co., Ltd. #28, Wuzhishan Road, Eco & Tech, Development Zone,Yantai, Shandong, ChinaTel : +86-535-638-2000 Fax : +86-535-638-2004Doosan Infracore Xinjiang Machinery Co., Ltd. No. 178, Hetanbei Road, Wurumuqi, Xinjiang, ChinaTel : +86-991-469-7217 Fax : +86-991-469-8641Doosan Infracore Liaoning Machinery Co., Ltd. No.32 DongLing Road, DongLing District, ShenYang, Liaoning, ChinaTel : +86-24-8841-1407 Fax : +86-24-8841-1404Doosan Infracore South Africa Pty Ltd.60C Electron Road, Isando 1600, Johannesburg, South AfricaTel : +27-11-974-2095 Fax : +27-11 -974-2778

Specifications are subject to change without prior notice

PBP M400W5YT 0507

mthomas
Distributed By:
mthomas
Nationwide Equipment Company
mthomas
11950 New Kings Road Jacksonville, Florida USA 32219 Ph: (904) 924-2500 Email: [email protected] www.NationwideEquipment.com