Since 1980

Closed-Loop - Clean Water - Cooling System

Since product improvement is a continuing effort, we reserve the right to make changes in specifications without notice.

Closed-loop eliminates water loss by evaporation as well as algae & bacteria problems.

Aqua Saver Air Cooled Heat Exchangers

Factory Integrated Packaged System with AS SeriesHeat Exchangers, Simplex (SP Series) or Duplex (DP Series)

Pumping system plus Energy Saver Control Panel

Aqua Savers

AS – Series

ASP – Series

TEN-YEAR

Energy Saving Control Panel

Standard in the Pioneer ASP Series. The energy saving control panel in-cludes power-on/off switch, power-on indicator, fan motor starter(s), and fan cycling thermostat(s).

The Fan cycling saves energy and provides temperature control under varying load and ambient conditions.

VFD for pump and fan motors optional.

ASP Systems Only

2

Ten-year prorated heat exchanger and pump warranty is standard on the Pioneer Aqua Saver System.

For one year from the date of purchase, PioneerPioneer Air Systems, Inc. will replace or repair, or provide free of charge any part or parts found to be defective in material or workmanship. One-year mechanical parts only warranty applies to equipment outside the mainland USA, Canada and Mexico.

Manufacturer is not responsible for Manufacturer is not responsible for incidental, consequential, shipping and handling charges.

10

BenefitsTrim Cooler with water regulating valve provide cooler waterSystem pre-wired and pre-piped on a single skidEliminate algae and bacteria-type problemsSimplex or Duplex pumping stationReduce water usage by up to 100%Eliminate scale and corrosionAdaptable to heat recoveryAdaptable to heat recoveryLowers water temperatureReduce maintenance costEliminate sewer changesExtend equipment lifeReduce down timeEasy installation

AQUA SAVER

Aqua Saver Packaged System Includes(ASP series)

ASP seriesAS series

- Fan cycling- Aqua Saver heat exchanger- Simplex or Duplex pumping station- Trim Cooler with water regulating valve- Factory wired and piped on a single skid- Low water pressure shut down- Low water level shut down- Low water level shut down- Mixing valve- NEMA 4 Electrical

Aqua Saver Selection Guide

AS78HAS102HAS156HAS205HAS236HAS343VAS449VAS449VAS522VAS674VAS783VAS898VAS965VAS1044VAS1100VAS1100VAS1347VAS1448VAS1566VAS1796VAS1931VAS2088VAS2200VAS2200VAS2500VAS2846VAS2975VAS3271VAS3608VAS3910V

30354658691151451451732302502883003453753754604905185756506908008009009501000110012001300

25303546588711511514417520023025028830030034537540045050055065065075080085090010001100

ASP78HASP102HASP156HASP205HASP236HASP343VASP449VASP449VASP522VASP674VASP783VASP898VASP965VASP1044VASP1100VASP1100VASP1347VASP1448VASP1566VASP1796VASP1931VASP2088VASP2200VASP2200VASP2500VASP2846VASP2975VASP3271VASP3608VASP2910V

Packaged SystemsAir Cooled Heat Exchanger

3

Use the table below to chose the Aqua Saver Model for your compressor.

oo

Options AS/ASP Systems

Larger tanksAutomatic fillOptional gaugesNo-flow shut downPressure relief valveLow level shut down indicatorTEFC motors, fan(s) and pump(s)TEFC motors, fan(s) and pump(s)Freeze-Protector heat transfer fluidPump auto start (duplex pump only)Pump failure indicator and/or alarmHigh temperature indicator and/or alarmNema 4x, J.I.C, NEMA 7, NEMA 4 or NEMA 12Three-way mixing valve for temperature control

*COMPRESSORS W/AFTERCOOLER

Table 1

84”84”84”150”150”150”195”195”195”195”195”195”150”150”300”300”300”195”195”252”252”252”300”300”300”300”360”360”360”

48”48”48”48”48”48”48”48”48”48”48”48”90”90”48”48”48”90”90”90”90”90”90”90”90”90”90”90”90”

72”72”72”72”72”72”72”72”72”72”72”72”72”72”72”72”72”72”72”72”72”72”72”72”72”72”72”72”72”

1882043033283526497097097919721062124312841420174617461809192922662349251026202751275131243256350637813931

1 x 1.5hp1 x 1.5hp1 x 1.5hp2 x 1.5hp2 x 1.5hp2 x 1.5hp3 x 1.5hp3 x 1.5hp3 x 1.5hp3 x 1.5hp3 x 1.5hp3 x 1.5hp4 x 1.5hp4 x 1.5hp5 x 1.5hp5 x 1.5hp5 x 1.5hp6 x 1.5hp6 x 1.5hp8 x 1.5hp8 x 1.5hp8 x 1.5hp10 x 1.5hp10 x 1.5hp10 x 1.5hp10 x 1.5hp12 x 1.5hp12 x 1.5hp12 x 1.5hp

1” NPT1” NPT1” NPT1” NPT1.5” NPT1.5” NPT1.5” NPT1.5” NPT2” NPT2” NPT2” NPT3” FLG3” FLG3” FLG3” FLG3” FLG3” FLG3” FLG3” FLG3” FLG3” FLG3” FLG3” FLG3” FLG3” FLG3” FLG3” FLG6” FLG6” FLG

68121618283535405060707788107107115125143154167176200200227238261288312

781021562052363434494495226747838989651100134713471448156617961931208822002500250028462975327136083910

33507575751001501502003003003005005005005007507507507507507507507507501500150020002500

100100150200250300400400500650800100010001250160016001600200020002000300030003000300030003000300030003000

L W HAS/ASP MODELAS78HAS102HAS156HAS205HAS236HAS343VAS449VAS449VAS522VAS674VAS783VAS898VAS965VAS1100VAS1347VAS1347VAS1448VAS1566VAS1796VAS1931VAS2088VAS2200VAS2500VAS2500VAS2846VAS2975VAS3271VAS3608VAS3910V

APPROX DIM (inch) APPROXWEIGHT (lb)

FANSNo x HP

INLET /OUTLET

WATER FLOWCAP (GPM)

BTU/HRCAP x1000

SP/DPMODEL

KFHMODEL

PUMPSTATION

TRIMCOOLER

Aqua Saver Air-cooled heat exchanger unitAQUA SAVER PACKAGE

INCLUDES

* Based on 30 F temperature differential."H" = Horizontal air discharge-standard; vertical-optional."V" = Vertical air discharge-standard; horizonal-optional.APPROX WEIGHT = Due to fluid weight, operation weight aproximatly equals shipping weight (lb).

Nonstandard voltage available.4

Table 2

Standard voltage: 115-1-60 or 230-1-60 for models in AS78H through AS205H. 230-3-60, 208-3-60 or 460-3-60 for models AS236H and up.

(OPTIONAL)

Typical Aqua Saver Installation

Aqua Saver

Trim Cooler

Expansion Tank

Pump

Kleen-WaterFilter

Mixing Valve

Heat LoadAir CompressorHydraulic UnitsWelding Equipment

City Water InCity Water Out

Air Bleed Valveat highest piont

Chilled Water

Heated Water

Typical Flow Diagram

Diagram 1

0

PUMPING STATION TRIM COOLER

33507575751001501502003003003005005005005007507507507507507507507507501500150020002500

1/31/53/43/43/411-1/21-1/2233355557-1/27-1/27-1/27-1/27-1/27-1/27-1/27-1/27-1/215152025

122030303030404080100100100150200200200240240240240300300300300300400400400500

10152525253035357090909090120120120175175175175225225225225300300300300400

1520252525253030354040404040404050505050505050505050505060

100100150200250300400400500650800100010001250160016001600200020002000300030003000300030003000300030003000

4.64.66.99.211.513.818.118.123.029.936.836.846.057.573.673.692.092.092.0138.0138.0138.0138.0138.0138.0138.0138.0138.0138.0

0.5”0.5”0.5”0.5”0.75”0.75”0.75”0.75”0.75”1”1”1.5”1.5”1.5”1.5”1.5”1.5”1.5”2”2”2”2”2”2”2.5”2.5”2.5”2.5”2.5”

0.5”0.5”0.75”0.75”1”1”1”1”1.5”1.5”1.5”1.5”2”2”2”2”2.5”2.5”2.5”2.5”2.5”3”3”3”3”3”3”4”4”

SP/DPMODEL

EXPANSTANK GALS

GPMCAP

PRESSPSIGHP

KFHMODEL

SURFACEAREA

WATERVALVE

MIXINGVALVE

ASP78HASP102HASP156HASP205HASP236HASP343VASP449VASP449VASP522VASP674VASP783VASP898VASP965VASP1100VASP1347VASP1347VASP1448VASP1566VASP1796VASP1931VASP2088VASP2200VASP2500VASP2500VASP2846VASP2975VASP3271VASP3608VASP3910V

ASP MODEL

AQUA SAVER PACKAGE INCLUDES

For longevity and dependability, we recommend Kleen-Water Filters which are 99% efficient down to 1 micron.

2550100150200250300300450

11-1/22-1/22-1/2334 FLG.4 FLG.6 FLG.

150150150150150150150150150

2550100150200250300300450

225 F225 F225 F225 F225 F225 F225 F225 F225 F

0

0

0

0

0

0

00

0

16 1/420 5/827 3/437 1/238 3/844 1/4727285

4 1/55 7/166 7/86 7/87 5/87 5/821 21 3/420 7/8

------575768

15/161 1/41 3/41 3/42 1/82 1/8151515

TTTTTTFFF

T - TYPE F - TYPE

KWMODEL

PORTSIZE IN

MAXPRESS

MAXGPM

MAXTEMP TYPE

DIENSIONSA B C D

5

Table 3

Figure 1 Figure 2

Table 5Table 4

“Non-Standard Equipment is our Specialty”

For more information on Pioneer products,contact your Pioneer Air Systems sales representative

or visit us at www.pioneerair.com.

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Pioneer Air Systems, Inc.210 Flatfork Road, Wartburg, TN 37887-3201(423) 346-6693 fax: (423) 346- 3865sales@pioneerair.com

Disclaimer: Information provided is deemed to be current at the time of publication.The company disclaims all liability for any errors resulting in loss or damage. 6/20011

1-800-264-1AIR

Diagram 2

Aqua SaverChillerStorageTankTemp

GaugeProcessPump

Typical Flow Diagram

Hybird Cooling System

(NC)

(NC) (NC)(NO)

(NO)(NO)

(NO)(NO)

(NO)

(NO) - Normaly Open(NC) - Normaly Closed

Air Compressor orEquivalent Heat LoadCustomer Equipment