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CONSTRUCTION ENGINEERING & INSPECTION QUALITY GUIDELINES
JM-F7-22 Inspection and Test Plan [ITP]:
Inspection and Test Plan [ITP] Contractors logo
Project :
Engineer :
Contractor :
ITP-No. :Rev. No. :
Date :Page : of
Subject: Inspection Authority
H- Hold Point S- Surveillance
W- Witness Point R-Record Review
1-Site Engineer 3-PMC
2- Supervisor/QC 4-Third
party
No.
Test/Inspection ActivityDescription
ReferencedDocuments
Acceptance Criteria. FrequencyForms/Records
VerificationDocument
InspectionForm No.
1 2 3 4
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JM-F7-24 Inspection Checklist for Water Penetration Test
Project Name :Project No. :Contractor :Supplier :Particulars :
YES NO N/A
1 Is the frame sealed to prevent water leakage
2 Is the standing water a minimum 10 cm
3 Actual height of water
4 Is the test area covered; plastic coated below and reflective surface on thetop
5 Has the test been left for minimum --------- hrs
6 Height of water after test
7 Water loss
H Others YES NO N/A
1 Specify
Remarks:
Site Visited and Inspected By:
Name & Signature.
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JM-F7-26 Inspection Checklist for Facilities - Elevator Maintenance
Project Name :Project No. :Contractor :
Supplier :Particulars :
A General Specifications - Performance YES NO N/A
1 Provide 24 hrs services daily during six days a week
2 Ensure Safety of all operating buttons, inner lamps and interphone
3Check the electric panel, control panel, fuses their bearers andconnections
B Technical Specifications - Daily YES NO N/A
1Machine rooms in terms of cleaning, cracks demolishing andTemperature
2Elevator cars inner operating buttons, static and dynamic status (upand down) alarm
3 Telephone: Battery and working validity
4External: Calling buttons, signal lamps, elevator hoist way andemergency door
C Technical Specifications - Every Three Months YES NO N/A
1Check electric panel, control panel, fuses and their bearers andconnections
D Technical Specifications - Every Six Months YES NO N/A
1Check and calibrate safety edge door locker and handle bar doormotor current converter, switches, sparkles and diminishing tools
2Repair, calibrate and lubricate the magnetic brakes
3 Descending: Check and calibrate the descending devices
4
Pulling Machine: Checking and calibrating, controlling andlubricating the parts of the pulling machines and checking the stateof gears
5 Checking, calibrating controlling, lubricating the doors catch hold
6Pulling Machine: Checking and calibrating, controlling, lubricatingthe parts of the pulling machines and speed controller
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E Technical Specifications - Every Year YES NO N/A
1Tensioning the ends of the connection box at the hoist way andunder the elevator car
2 Tensioning the whole electric connections in machines room
3Check the anchor bolts and machine bolts and the elevator carbolts
4Checking, adding and adjusting oil level at the movement trackslubricators
5 Check calibrate and control the cord tensioning degree
6Check the relocation cables ensure them having no defects andcarry out the works necessary repairs
F Others YES NO N/A
1 Specify
Remarks:
Site Visited andInspected By: Date & Time
Name &Signature
JM-F7-28 Inspection Checklist for Facilities - Daily Cleaning
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Project Name :Project No. :Contractor :Supplier :Particulars :
A. Daily Cleaning YES NO N/A
1 Brooming and mopping up the floors and vacuuming the carpets
2 Cleaning the furniture, desks, cupboards and all attachments
3 Cleaning the elevators inside and outside
4 Cleaning and polishing the counters from inside and outside
5 Spray perfume fragrant materials and pesticides
6 Cleaning the doors and all of their accessories
7 Cleaning metal door bases
8 Emptying waste baskets and ashtrays
9 Cleaning and polishing glass and marble walls
10 Cleaning and glittering the uncarpeted floors
11 Cleaning and glittering the inside and outside corridors
12 Cleaning all glass surfaces and windows
13 Cleaning the doors along with wet mopping
14 Filling the water coolers
15 Cleaning the curtains, remove spots, dirt and at their original places
16 Cleaning the inside and outside metal boards and signboards
17 Removing the spots from the floors and the walls
18 Polishing brass and chromium items
19 Cleaning any other edges that are vulnerable to dirt
20 Cleaning the windows and their frames from inside and outside
21 Using vacuum cleaners in cleaning
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22 Collecting all falling and scattered papers
23 Cleaning all stair rails of all types
24Cleaning toilets that includes wall, floors and sanitary devices &d allfixtures
25
Cleaning equipment such as telephone equipment and fax machines
etc
Remarks:
Site Visited andInspected By: Date & Time
Name &Signature
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JM-F7-29 Inspection Checklist for Facilities - Monthly Cleaning
Project Name :Project No. :Contractor :
Supplier :Particulars :
A Monthly Cleaning YES NO N/A
1 Cleaning and polishing metal sign boards inside and outside MunicipalityBuildings
2 Polishing the lifts completely from inside and outside
3 Cleaning and polishing all the electric and electronic devices & carry outmaintenance
4 Cleaning and polishing inside and outside lamps & search lights
5 Cleaning & Shining all ceilings and remove dust from them
6 ashing trash barrels and containers and spray them with pesticides
7 Polishing the inside and outside corridors and stairs, rails, whether themetal or the wooden ones
8 Polishing the windows from inside and outside and cleaning their framesrom inside and outside
9 Cleaning and polishing office furniture, and removing spots from the fabricurniture and partitions
10 ashing walls partitions, at wooden doors and windows and A/C edges
11 Spraying pesticides at all cabins and yards
12 Spraying pesticides at all car parking lots and surrounding floors
13Opening the manholes for checking the saline water pipes and roddinghem as well as gutters (Sewers), blowing them with compressed air for
removing dirt, bad smells out and cleaning cesspools
14 Cleaning and operating defected water lines
15Checking feeding water pipes and ensures no leakage or defect. If any,repair is to be made except emergency cases which must be repairedimmediately.
B Cleaning Works - Every Three Months YES NO N/A
1 Cleaning of the carpets with lightened shampoo and other proper material
2 Cleaning and polishing the ceilings sunshades and car parking
3 Cleaning, washing and sterilizing drinking water tanks
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4 Cleaning and washing all normal, wooden and metal walls and removedust out of them
5 Removing the curtains, washing, cleaning them and returning them backo its original place
6Opening the manholes for checking the saline water pipes and roddinghem as well as gutters (Sewers), blowing them with compressed air for
removing dirt, bad smells out and cleaning cesspools
7 Checking and cleaning all rainwater spouts and rodding them
8 Cleaning metal and wooden doors and windows as well as metallicmobile curtains
9 Periodical check for water pumps and maintain them
Others YES NO N/A
1 Specify
Remarks:
Site Visited andInspected By: Date & Time
Name &Signature
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M-F7-30 Inspection Checklist for Facilities - AC Maintenance
Project Name :Project No. :Contractor :Supplier :Particulars :
A. General AC Maintenance YES NO N/A
1 Provide 24 hrs service six days a week
2 Check and adjust oil pressure
3 Check and adjust the level of compressing oil (Compressor)
4 Check and adjust control switches, circuit breakers and electricconnections
5 Check and adjust fan belts, revoloving parts bearers, stands andcondenser
6 Gas refilling if necessary
7 Repair any leakage in the unit
8 Lubricating the fan motor and all other parts
B. Maintenance - Every Two Months For Central AC YES NO N/A
1 Cleaning the filters
2 Check and adjust motor oil
3 Cleaning the blower blades
4 Cleaning the receiving and pushing grills
5 Treating air via cleaning filers, grills, blower belts and examining motorbearer
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C. Maintenance - Every Three Months For Central AC YES NO N/A
1 Check and adjust the compressing air oil level (Compressor)
2 Check and adjust oil pressure
3 Check and adjust control switches, circuit breakers and electricconnections
4 Check and adjust the fan belts, the bearers of the revolving parts andcondensers
5 Clean and check the main and sub control panel
6 Check water pumps, oil lubrication and cleaning water tanks
7 Routine check for compressor and its validity change it if needed
D Split Units YES NO N/A
1 Check the filters and change them if needed
2 Check the electric connections
3 Check the thermostats
4 Gas refilling if necessary
5 Repair any leakage at the unit
6 Lubricate the fan motor lubrications and the other parts
7 Routine check for compressor and its validity and change if needed
8 Replace all defected parts
9 Lubricate all oiling parts
10 Keeping record for maintenance process
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Remarks:
Site VisitedandInspected By:
Date & Time
Name &Signature
E. Window Units YES NO N/A
1 Check and clean the filters and replace them if neede
2 Check and maintain the condenser and evaporator
3 Gas refilling if needed
4 Repair any leakage at the unit
5 General check for compressor its validity and change if needed
Others YES NO N/A
1 Specify :
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M-F7-31 Inspection Checklist for Lighting Projects - 6 Mtr. Pole Installations
Project Name :Project No. :
Contractor :Supplier :Particulars :
A. Foundation's Top Level (as per siteconditions)
YES NO N/A
1 Shall be 30 to 40 cm high from the roadasphalt level
2 Shall be flushed with the pavement or topof the curb stone
B Foundation Size YES NO N/A
1 Width = 60 cm
2 Breadth = 60 cm
3 Depth =100 cm
4 PVC long radius Elbow for cable
C Concrete Admixture YES NO N/A
1 Sulphate Resistant Cement, Type V(required)
2 Required Strength 350 Kg/M3
3 Temperature 32 0 C
4 Slump=
80mm to100mm
D Anchor Bolt Material YES NO N/A
1 Stainless steel SS 304 L
2 Galvanized Steel
E Anchor Bolt Size YES NO N/A
1 Dia = 24 mm2
2 Length = 500 mm
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F Pole YES NO N/A
1 Height = 6 M
2 Sheet Thickness = 3 mm
3 Galvanic Layer Thickness = 120 microns
4 Pole Alignment = 90o Vertical
5 Epoxy Paint from the bottom = 35 cm
6 Door Hinges, stain less steel = 2 nos.
G
Fuse Box Including Circuit Breaker,Cable Connectors & GroundingConnection for Fixtures : ApprovedType, Size & Make
YES NO N/A
1 Aluminum =
2 Steel =
3 Plastic =
4 Circuit Breaker =
5 Connectors =
6 Grounding connection =
H Base Plate Size YES NO N/A
1 Thickness = 10 mm
2 Width = 250 mm
3 Breadth =350 microns
I Pole Grounding/ Earthling YES NO N/A
1 Size = 16mm2 dia X150 mm long
2 Bare Copper Conductor size for connection
to the pole= 16 mm2
3 Grounding Resistance < 10
Others YES NO N/A
1 Specify :
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Remarks:
Site Visited andInspected By: Date & Time
Name &Signature
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JM-F7-32 Inspection Checklist for Lighting Projects - 10 Mtr. Pole Installations
Project Name :Project No. :Contractor :
Supplier :Particulars :
A. Foundation's Top Level (as per siteconditions) YES NO N/A
1 Shall be 30 to 40 cm high from the roadasphalt level
2 Shall be flushed with the pavement or topof the curb stone
B Foundation Size YES NO N/A
1 Width = 70 cm
2 Breadth = 70 cm
3 Depth =120 cm
4 PVC long radius Elbow for cable
C Concrete Admixture YES NO N/A
1 Sulphate Resistant Cement, Type V(required)
2 Required Strength 350 Kg/M3
3 Temperature 32 0 C
4 Slump=
80mm to100mm
D Anchor Bolt Material YES NO N/A
1 Stainless steel SS 304 L
2 Galvanized Steel
E Anchor Bolt Size YES NO N/A
1 Dia = 24 mm2
2 Length = 500 mm
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F Pole YES NO N/A
1 Height = 10M
2 Sheet Thickness = 4 mm
3 Galvanic Layer Thickness = 120 microns
4 Pole Alignment = 90o Vertical
5 Epoxy Paint from the bottom = 35 cm
6 Door Hinges, stain less steel = 2 nos.
G
Fuse Box Including Circuit Breaker,Cable Connectors & GroundingConnection for Fixtures : Approved
Type, Size & Make
YES NO N/A
1 Aluminum =
2 Steel =
3 Plastic =
4 Circuit Breaker =
5 Connectors =
6 Grounding connection =
H Base Plate Size YES NO N/A
1 Thickness = 15 mm
2 Width = 300 mm
3 Breadth =400 microns
I Pole Grounding/ Earthing YES NO N/A
1 Size = 16mm2 dia X
150 mm long
2 Bare Copper Conductor size for connectionto the pole = 16 mm2
3 Grounding Resistance < 10
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Others YES NO N/A
1 Specify :
Remarks:
Site Visited andInspected By: Date & Time
Name &Signature
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F Pole YES NO N/A
1 Height = 12M
2 Sheet Thickness = 4 mm
3 Galvanic Layer Thickness = 120 microns
4 Pole Alignment = 90o Vertical
5 Epoxy Paint from the bottom = 35 cm
6 Door Hinges, stain less steel = 2 nos.
G
Fuse Box Including Circuit Breaker,Cable Connectors & GroundingConnection for Fixtures : ApprovedType, Size & Make
YES NO N/A
1 Aluminium =
2 Steel =
3 Plastic =
4 Circuit Breaker =
5 Connectors =
6 Grounding connection =
H Base Plate Size YES NO N/A
1 Thickness = 20 mm
2 Width = 300 mm
3 Breadth =400 microns
I Pole Grounding/ Earthing YES NO N/A
1 Size = 16mm2 dia X150 mm long
2 Bare Copper Conductor size for connection
to the pole= 16 mm2
3 Grounding Resistance < 10
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Others YES NO N/A
1 Specify :
Remarks:
Site Visited and
Inspected By:Date & Time
Name &Signature
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JM-F7-34 Inspection Checklist for Lighting Projects - 16 Mtr. Pole Installations
Project Name :Project No. :Contractor :
Supplier :Particulars :
A. Foundation's Top Level (as per siteconditions) YES NO N/A
1 Shall be 30 to 40 cm high from the roadasphalt level
2 Shall be flushed with the pavement or top ofthe curb stone
B Foundation Size YES NO N/A
1 Width = 100 cm
2 Breadth = 100 cm
3 Depth =160 cm
4 Re-inforced with Steel bars size 15 mm2 @15 cm
5 PVC long radius Elbow for cable
C Concrete Admixture YES NO N/A
1 Sulphate Resistant Cement, Type V(required)
2 Required Strength 350 Kg/M3
3 Temperature 32 0 C
4 Slump=
80mm to100mm
D Anchor Bolt Material YES NO N/A
1 Stainless steel SS 304 L
2 Galvanized Steel
E Anchor Bolt Size YES NO 1N/A
1 Dia. = 3 mm2
2 Length = 1000 mm
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F Pole YES NO N/A
1 Height = 16M
2 Sheet Thickness = 4-5 mm
3 Galvanic Layer Thickness = 120 microns
4 Pole Alignment = 90o Vertical
5 Epoxy Paint from the bottom = 35 cm
6 Door Hinges, stain less steel = 2 nos.
G
Fuse Box Including Circuit Breaker,Cable Connectors & GroundingConnection for Fixtures : Approved
Type, Size & Make
YES NO N/A
1 Aluminium =
2 Steel =
3 Plastic =
4 Circuit Breaker =
5 Connectors =
6 Grounding connection =
H Base Plate Size YES NO N/A
1 Thickness = 25 mm
2 Width = 500 mm
3 Breadth =600 microns
I Pole Grounding/ Earthing YES NO N/A
1 Size = 16mm2 dia X
150 mm long2 Bare Copper Conductor size for connectionto the pole = 16 mm2
3 Grounding Resistance < 10
Others
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YES NO N/A
1 Specify :
Remarks:
Site Visited andInspected By: Date & Time
Name &Signature
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JM-F7-35 Inspection Checklist for lighting - Cable Installation, Jointing &Connection
Project Name :Project No. :Contractor :
Supplier :Particulars :
A. Trench for Cabling - Size & Preparation YES NO N/A
1 Trench Width 25 cm ~ 30 cm
2 Trench Depth 65 cm ~ 70 cm
3 Soft Sand Cushion with approved quality of sand = 10 cm
4 Cleaning Done
B Cable Type and Size - As per Specifications i.e. YES NO N/A
Armoured / Unarmoured / XLPE with PVC/ PE Sheath
1 i- 4 X 25mm2
ii- 16 X 25mm2
iii- 25 X 25mm2
iv- 35X 25mm2
v- 60 X 25mm2
vi- 120 X 25mm2
vii- Armoured
viii- Un-armoured
Cable insulation testing before laying. = 500V ~ 1KV2
3 Cable continuity testing before laying.
4 Cable Laying
5 Approved Quality Sand Filling on top of cable = 10cm
6 Warning tape installation
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7 Back filling with soil & Compaction, Done
8 Compaction test report 95% , Passed
9 Cable insulation testing after backfilling &
compaction =500V ~ 1KV
C For Cable Laying in the Road Area YES NO N/A
1 For road crossing use PVC pipe & concrete to makeDuct bank
2 Pre asphalt, check for even depth = 5 cm ~ 7 cm
3 Pre asphalt, check for clear corners =
4 Pre Asphalt surface treatment = MC1/RC2applied
Asphalt temperature = 150oC
YES NO N/A
5
6 Asphalting as per spec./ actual thickness of the road = 5 cm ~ 7 cm
7 Asphalt compression with proper roller = 15 passes
8 For Cabling in the paved area or mid island, fix thetile/pavers properly
D Cable Jointing/ Connection YES NO N/A
1 Check for colour coding i.e. R, Y, B and Black forearth
2 Use Cable jointing kit (chemical fill type)Raychem/3M or Approved
3 Prepare the cable as per measurements given inthe jointing kit leaflet
4 Keep color coding, crimp the ferules with propertools, stagger joints or use
Others
YES NO N/A
1 Specify :
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Remarks:
Site Visited andInspected By: Date & Time
Name &Signature
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JM-F7-36 Roads & Civil Daily Report Check list
Site: Ref: Date:
S/N Description YES NO N/A
Safety:1 PPE for all Consultants and Contractors personnel2 Safety warning and barricades before working on site3 Official sign board in location of work4 Rotating flash light for safety in night shift
Engineering:5 Review for Construction Drawings6 Surveying works - Line and grade & setting out generally7 17 Potholes identified8 36-Review design of sign board for naming & numbering
Supervision & Equipment:9 Contractor Management staff in location of work10 Approved Subcontractor in site11 No of crews of work12 Efficiency of Equipment13 Straight edge with foreman14 Thermometer with foreman
Workmanship:15 Status of steel bars
C
o n c r e
t e 16 Temperature of concrete17 Correct practice of concrete pouring
18 Use concrete vibrator correctly
19 Milling thickness reach the old Asphalt for good Asphaltbonding
A
s p
h a
l t
20 Milling thickness (4 6 cm)21 Quality of Asphalt mix design22 Clean the area before spraying RC-223 Use Asphalt saw to cut Asphalt layer for patching24 Temperature degree of Asphalt25 Temperature degree of Asphalt RC-2
26 Temperature degree of MC-127 Remove unmilled Asphalt near the curbs & around the
manholes28 Temperature degree of Asphalt29 Correct Asphalt thickness and compaction30 RC-2 rate of spray 1kg/m231 Manholes adjustment
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32 Asphalt creep in asphalt surface layer
F i n i s h i n g
33 Asphalt joint status and numbers34 Bleeding, swell, settlement and cracks of asphalt layer35 Failure on surface layer after compaction for layer
Materials samples, Measurement & Quality control36 Sample of curbstone37 Sample of tiles38 Quality of tiles installed39 Quantity of tiles installed40 Quality of workmanship41 All works according to specification42 Area clean and neat after work
Site Engineer / Inspector Signature:
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JM-F7-37 Concrete Batching Plant Precast Yard Inspection Checklist
Project Name :Project No. :Contractor :Supplier :Particulars :
YES NO N/A
1 Does the plant have quality certification? (e.g. ISO)
2 Is the certification available?
3 Is the certification up to date?
4 Is plant laboratory available?
1 Is a 3rd Party laboratory used?
2 Is the laboratory approved?
3 Are cement certificates available?
4 Are steel certificates available?
5 Are aggregate certificates available?
6 Are water certificates available?
7 Are admixture certificates available?
8 Is a quality control procedure available?
9 Is a safety plan available?
10 Are operatives wearing PPE?
11 Formwork, is it clean and oiled?
12 Is formwork properly assembled and does itrevent leaks?
13 Is the bar spacing correct?
14 Is the reinforcement in good condition?
15 Are all materials stored correctly?
16 Is concrete cover as per specification?
17 Are lifting eyes properly installed?
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Notes:
Site Visited and Inspected By: Date & Time
Name & Signature
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Notes:
Site Visited and Inspected By: Date & Time
Name & Signature
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JM-F7-39 QA/QC Invoice Checklist
Project No:
Contractor:
Invoice No:
Documentation Req. Included Not Included Remarks
Bill of Quantities [ ] [ ]
Drawings [ ] [ ]
Payment Invoice [ ] [ ]
RFIs [ ] [ ]
Test Results [ ] [ ]
GIS (Where applicable) [ ] [ ]
Factory Certificates
[ ] [ ] Surveying Sheet
Signed off by consultantssupervisor
[ ] [ ]
Verified by: Date:
Approved by:
QHSE Manager
Date:
NOTE : This check is to confirm that documents are enclosed, not the document adequacy
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Remarks:
Site VisitedandInspectedBy:
Date & Time
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JM-F7-41 Site Demobilization Inspection Check list
Project Name:
Project No:
Location:
Contractor:
Contractor Rep:
A Buildings/ Temporary Accommodation YES NO N/A
1 Building / Temporary accommodation removed / relocated
2 Foundations removed
3 Pipes removed
4 Cables removed
5 Septic system emptied and removed
6 Fencing removed
7 Others (specify)
B. Equipment
1 Mobile Equipment removed from site
2 Fixed equipment removed from site
3 Equipment spares / parts removed from site4 Tanks drained and dykes cleared of collected material
5 Tanks and dispensing facilities removed from site
6 Others (specify)
C. Waste Material
1 Timber removed from site
2 Scrap material removed from site
3 Waste oil / grease, etc. removed from site
4 Chemicals removed from site
5 General litter/ refuse from area picked up & disposed off in appropriatemanner
6 Others (specify)
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D. Drainage Infrastructure
1 Drains clear and free of refuse
2 Sediment capturing systems desalted
3 Culverts free of obstruction4 Manholes or other holes properly covered
5 Drainage plan not altered
6 Others (specify)
E. Miscellaneous
1 Surplus raw material removed
2 Contaminated soil removed and treated
3 Excavation filled and area leveled
4 Sign / Barricades / Reflecting tapes etc. removed
5 Adjacent original work repaired & cleaned
6 Others (specify)
Comments:
Consultant Representative Contractor Representative
Signature with date Signature with date
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JM-F7-42 Construction Daily Inspection ReportDate : Ref. No : Temp./Weather : Contract No :
Project Number : Project Name :
Contractor : Location :
Manpower Resources: No. Equipment Resources: No.
Total Total Description of Work Performed Today: Unit Quan.
Instructions Issued :
Delays / Interruptions:
Safety Issues : (for accidents attach report)
Contractor Construction Inspector Sr. Const. Engineer
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JM-F7-44 Contractors Quality Report
Contractor s Name :Project Locations:Project No.:
Date:
CONTRACTOR QUALITY REPORT FOR THE MONTH OF
S.NO. Description For the Month Cumulative Remarks 1 Quality Manual Approved (Date)2 Contractor's QC Personnel (No.)3 Contractor Man Hours Worked (Nos)4 Sub Contractors (Nos)
5 Sub Contractors Man Hours (Nos)6 Total Man Hours worked (Nos.)7 Activities on site
8 Quality Training Undertaken (Nos.)9 Attendees (Nos.)
10 Method Statements Issued (Nos.)11 Procedures Issued (Nos.)12 ITP's Issued ( Nos.)13 NCR Issued (Contractor) (Nos.)14 NCR Issued (MTMM) (Nos.)15 Quality Inspection (Nos.)16 Quality Inspections (Contractor)17 Quality Audits (Nos.) - Contractor18 Quality Audits (Nos.) - MTMM
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JM-F7-45 Damage to Property Report
Project Detail
Record Control no.: Project Name:
Report Date: Project ref. no.:
Customer Name: Customer ref. no.:
Damage Detail
Damaged Los t
Property description: Make: Serial no.:
Report:
Project Manager remarks:
Action required: Project Manager (sign/date):
Reported by: Inspected by:
Sign: Sign:
Date: Date:
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JM-F7-46 Technical Report Stolen Cable Report
PROJECT NAME:
Municipality / Project No / District / Street / JM Sketch No /
Contractor /
Address /
Phone / Fax /
Signature /
Name /
Date /
JM Director Lighting Dept. JM Ele ct . Inspector Consultant Project Engineer Consultant Lighting Inspector
CONTRACTOR
RECEIPT Signature I Name I Date Received /
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JM-F7-47 Equipment Issuance FormEquipme
Item Description Equipment Serial No. Remarks
1
2
3.
4.
Acknowledgement
Issued by: Sign
Issuance Approved by: Sign
Special Instruction/Remarks:
Issuance Recipient of the above mentioned equipment hereby confirmed that he received the equipment as listed above and ingood working condition.
Name Dept. Sign
Position Received Date Project Ref.
Remarks:
Returning
Name Dept. Sign
Position Received Date Returned Date
Remarks
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Subject Requirement Y/N Notes
Construction QualityManagement System
Is the Source Inspection Quality Plan (SIQP) in file?
Is the verification of adequate off-site QC is in place in file?Is the performance verification of sampling and testing representatives in file?Is the performance of the necessary in-process verification inspections in file?Is the performance of the Non-Destructive Testing at appropriate times in file?
Are mitigating the issues before the material is shipped to the jobsite have been
done and in file? Are the Procedures of Control of Special Processes and Job Control Testing in file?
Are the Special processes and job control testing associated with hardwarefabrication identified and filed?Is the appropriate certification for inspection and test laboratories performing specialprocesses or job control testing are in file?
Are the special process inspections and tests identifide by Project Specification orother applicable controlling document in file?
Are the credentials of the technicians or inspectors performing special processinspections or tests and job control tests have been reviewed for compliance toapplicable codes, standards, special training/tests etc. and accepted by the CMSQM before inspections and tests in file?
Is the calibration standards traceable to the National Institute of Standards andTechnology (NIST) in file?Is the measuring and test equipment uniquely identified i.e., equipment type,
identification number, location etc.? (include procedure)Is the calibration due date that clearly indicate an individual measuring and testequipment items in file?
Are the required calibration intervals are identified, documented and periodicallyreviewed for effectiveness in file?
Are the required handling, preservation and storage of measuring and testequipment that ensure that the accuracy and fitness for use is maintained in file?
Are the measuring and test equipment calibration records maintained and in file?(include access and procedure)
Are the required verification and documentation of developed software in file?
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Subject Requirement Y/N Notes
Construction QualityManagement System
Did the CMS require the Contractor to investigate the cause of thenonconformance, and to initiate corrective action including implementing steps toprevent recurrence? (include forms)Is the cause of the problem, disposition, and corrective action documented and infile?Is the required Repair and Accept-as-is dispositions that has been approved by theCMS QM before affected Work proceeds in file?Is there a prove that the status of nonconforming hardware and materialsmaintained and status reports have already been distributed to the CMS & PMOsenior management and the Quality Manger? (include it)Is the records associated with nonconforming hardware and materials maintained?
The CMS shall establish,document and submit forapproval to the PMO the
following
Are the verification sampling and testing program for qualified private laboratory thathave perform only one of the following types of testing on the same project:Verification testing, QC testing, or dispute resolution tests in file?
Are the lab qualifications verification description for the applicable materials on thisproject such as ISO 17025 for steel, and AASHTO Accreditation Program (AAP) forconcrete in file?
Are the verification materials testing filing system description and the physicallocation in file?
Are the forms that were used for sampling material and reporting test results in file? Are the statement that there are no conflicts of interest regarding the verification laband any other acceptance activities for the project in file?
Contractors Quality ControlPlan Requirements
Is the Contractors in house Project Quality Process according to contractdocuments, applicable regulatory requirements and industry standards?
Are the processes (construction, manufacturing, installation, testing, etc.) that havebeen put as a part of the Contractors QCP and documented and approved byContractor individual in file?Is the Contractor construction work process, basic production operations, and allother processing and fabricating, are performed under controlled conditions inaccordance with the Contractors QC Program including forms and signedstatement in file?
Is the construction work plan (CWP) in file?Did the contractor prepared a Construction Work Plan as described according tothe Construction Contract Documents? (include signed statement)
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Subject Requirement Y/N Notes
Quality Training
Is the training needs to support Work in the contract documents provided for allpersonnel performing activities affecting quality in file?Is the personnel performing specific assigned tasks qualified on the basis ofappropriate education, training and experience? (Include resumes)
Are the records of training activities retained as quality records?
Quality Audits And Surveillance
Is the Quality Audits and surveillances by CMS IQA team conducted on an ongoingbasis? ( include meeting minutes and list of attendee)Is the Quality Surveillances consist of evaluation of the effectiveness of a specificactivity in file?Did the CMS provide trained and experienced quality personnel independent ofthose responsible for the activity being audited to conduct audits and surveillances?(Include resumes)Have the Quality Audits and surveillances been documented and, at a minimum,distributed to management of the PMO?
Quality Records
Is the quality records identified, collected indexed and stored in a manner thatprecludes damage, loss or deterioration in file?
Are the specific retention times and location designated and the records accessiblefor use? (include procedure)Is the required quality records identified by title, contract number, revision, date, andsigned by an authorized individual in file?
Are all the quality records stamped (controlled) or signed by an authorizedindividual? (include it)Do the corrections or revisions to quality records received the same level of reviewand approval as the original document? (include review form)Did the QM, PM, and JM PMO jointly conducted a final inspection of theproject?(include forms)Is the final inspection includes inspection of the completed work, associated as-builtdocuments, certifications, and other documentation and contractor punch list itemreview?Did the QM review quality control document and signed it?Did both the JM PMO and the Quality Manager (QM) jointly agree upon the list ofnon-conforming work and the corrective action? (include signed statement for bothparties)
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Subject Requirement Y/N Notes
Final Inspection
Did the QM ensured that each deficiency identified during the final inspection iscorrected and documented? (include procedure)
Is the Final Certificate Of Compliance Completed?Did the CMS PM submit a Certificate of Compliance signed by the QM and the PMindicating that all the Works incorporated in the project conform to the contractrequirements or as specified by the contract?
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9.3 List of Verification Test:
LIST OF VERIFICATION TEST
SL # DESCRIPTION NAME OF TEST TESTING METHODASTM AASHTO
1 SOIL TESTS Particles Size Analysis of Soils D-422
Determining the Liquid Limit of Soil D-4318 T-89
Determining the Plastic Limit and Plasticity Index of Soils D-4318 T-90
Density of Soil In-Place by Sand Cone D-1556 T-91
Specific Gravity of Solis D-854 T-100
Moisture-Density Relationship of Soils Using Modified Method D-1557 T-180
California Bearing Ratio D-1883 T-193
Laboratory Determination of Moisture of Soil D-2216 T-265
Density of Soil and Soil Aggregate in place by Nuclear Method(Shallow Depth)
D-2922 T-310
Grain Size Analysis of Granular Soil Materials T-311
Determination of Organic Matter in Soil by Wet Combustion T-194
Determining Water Soluble Sulfate Ion Content in Soil T-290
Determining Water Soluble Chloride Ion Content in Soil T-291
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LIST OF VERIFICATION TESTSL # DESCRIPTION NAME OF TEST
TESTING METHOD
ASTM AASHTO
2 AGGREGATE TESTS Amount of Material Finer than 0.075 mm Sieve in Aggregate C-117 T-11
Unit Weight and Voids in Aggregate C-29/29M T-19
Organic Impurities in Fine Aggregate for Concrete C-40 T-21
Specific Gravity and Absorption of Fine Aggregate C-128 T-84
Specific Gravity and Absorption of Coarse Aggregate C-127 T-85
Sieve Analysis of Fine and Coarse Aggregate C-136 T-27
Clay Lumps and Friable Particles in Aggregate C-142 T-112
Resistance to Abrasion of Small Size Coarse Aggregate C-131 T-96
Soundness of Aggregate by use of Sodium or Magnesium Sulfate C-88 T-104
Plastic Fines in Graded Aggregates and Soils by use of SandEquivalent Test D-2419 T-176
Flat and Elongated Particles in coarse Aggregate D-4791
Determining the Percent of Fractured particles in CoarseAggregate
D-5821
Potential Alkali Reactivity of Aggregates C-1260
Aggregate Durability Index D-3744 T-210
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LIST OF VERIFICATION TEST
SL # DESCRIPTION NAME OF TESTTESTING METHOD
ASTM AASHTO
5 TILES Testing and Sampling Structural Clay Tile C-67
Abrasion Resistance of Stone subjected to Foot Traffic C-241
Sampling and Testing Concrete Masonry Units and Related Units C-140
Flexural Strength of Concrete using Simple Beam with ThreePoint Loading
C-78 T-97
Abrasion Resistance of Concrete by Sand Blasting
6 ASPHALT CEMENT TESTS Flash and Fire Points by Cleveland Open Cup D-92 T-48
Asphalt Penetration Test D-5 T-49
Ductility of Bituminous Materials D-113 T-51
Softening Point (Ring and Ball Method) D-36 T-53
Saybolt viscosity D-88 T-72
Effect of Heat and Air on Asphalt Material D-1754 T-179
Kinematics Viscosity of Asphalt D-2171 T-202
Specific Gravity of Simi-Solid Bituminous Materials D-70 T-228
Effect of Heat and Air on Moving Film of Asphalt (RTFO) D-2872 T-240
Determining the Flexural Creep Stiffness of Asphalt Binder usingthe Bending Beam Rheometer (BBR)
D-6648 TP-1
Determining the Frature Properties of Asphalt Binder in DirectTension (DT)
D-6723 TP-3
Accelerated Aging of Asphalt Binder using pressurized AgingVessel (PAV)
D-6521
Viscosity Test SASO 1776
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LIST OF VERIFICATION TEST
SL # DESCRIPTION NAME OF TESTTESTING METHODASTM AASHTO
7 ASPHALT CONCRETE TESTS Effect of Water on Cohesion of Compacted Bituminous Mixtures D-1075 T-165
Bulk Specific Gravity of Compacted Asphalt Mixtures usingSaturated Surface Dry Specimens
D-2726 T-166
Quantitative Extraction of Bitumen From Paving Mixtures D-2172 T-174/T-164
Determining Degree of particle Coating of Bituminous AggregateMixture
D-2489 T-195
Maximum Specific Gravity of Bituminous Paving Mixture D-2041 T-209
Determining Degree of Pavement Compaction of BituminousAggregate Mixture
T-230
Resistance of Plastic Flow of Bituminous Mixture using MarshallApparatus
D-5581 T-245
Resistance of Compacted Bituminous Mixture to MoistureInduced Damage
T-283
Asphalt Content of Hot Mix Asphalt by Ignition Method D-6307 T-308
Asphalt Content of Bituminous Mixtures by the Nuclear Method D-4125 T-310
Thickness or Height of Compacted Bituminous Paving MixturesSpecimens
D-3549
Percent of Air voids in Compacted Dense and Open BituminousMixture
D-3203 T-269
Tensile Strength Test for Reinforcing Steel Bars A-615 2
Preparation of Test Specimen of Bituminous Mixtures by meansof Gyratory Shear Compactor
D-4013 TP-4
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LIST OF VERIFICATION TEST
SL # DESCRIPTION NAME OF TESTTESTING METHOD
ASTM AASHTO
8GEOTEXTILE, FABRICS ANDGEOCOMPOSITE
Water Permeability of Geotextiles by Permittivity D-4491
Determining Apparent Opening Size of Geotextile D-4751
Grab Tensile Strength D-4632
Puncture Strength Index D-4833
Trapezoid Tearing Strength of Geotextile D-4533
Grab Breaking Load and Elongation of Geotextile D-4632
Tensile Properties of Geotextile by Wide width Strip Method D-4595
Deterioration of Geotextile by Exposure to Light and Heat in
Xenon Arch Type ApparatusD-4355
Water Absorption of Plastics D-570
Determining Resistance of Synthetic Plyometric materials toFungi
G-21
Peel of Stripping Strength of Adhesive Bond D-903
In-Plane Flow per Unit Width and Transmissivity of Geosynthetic D-4716
9 Piling System Integrity Test D-5882
Static Load Testing D-1143
Dynamic Load Testing D-4945-89
10 Pre-Stressing Steel Quality Test A416
11 Bridge Bearings Quality Test D-429
12 Paint Quality Test Project Specs
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9.4 Issue Resolution Form:
Design Unit: ___________________
Design Stage: ___________________
Reviewer: ____________________ Date: _________________
Comment Code : M- Mandatory Response/ S-Suggested Correction/ Q-Question/ G-General Comment/R-Resubmit with Revised Info
Response Code: A-Agreed/ B-Discussion Required / C-Disagree
No.Responsible
Engineer
Comment
Originator &
Organization
Comment
CodeComments Document
Response to
comment
Designer
response
Code
Comment
Originator to
check box &
date when
issue
closed/Status
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Issue Resolution Instruction
PURPOSE AND SCOPE
During the process of construction and start-up of a project, personnel at all levels ofConstruction Management and Client (PMO) will identify changes that they believe are required
for one or both of the following reasons:
Safety Quality Construction Operation
Most changes will result in additional costs and/or time extensions. Therefore, all changes mustgo through an approval process before being implemented. This procedure describes theapproval process.
RESPONSIBILTIES
CMS Project Representative reviews and/or drafts the Issue Resolution Form(s) (IRF) andrecommends further action by forwarding it to the Design Engineering Manager.
Design Engineering Manager reviews IRF(s).
If further action is desired, the Design Engineering Manager will forward the IRF to the projectConstruction Manager for details of cost and schedule impacts.
The CMS will provide necessary recommendations regarding technical and contractual impactsto the Design Engineering Manager. The Design Engineering Manager may approve thechange, reject the change or defer the change.
PROCEDURE
If JMC/C employee has a suggestion that is related to safety, quality or is necessary for facilityoperation, he should review it with his supervisor and the CMS Representative for that project.If deemed appropriate, the CMS representative will forward the recommendation to the DesignEngineering Manager. Under no circumstances will the CMS employee or the CMS employeedirect the Contractor to make any changes to the work as described in the Contract Documents.The suggestion shall be submitted on the IRF Form (XYZ123) and include a definitivedescription of the work, a justification for the work, and any appropriate sketches, photographsor drawings clearly depicting the proposed change.
If the Design Engineering Manager concurs with the proposed change, he will sign the IRF andforward it to the CMS who will log the issue into th e Access based CMS Toolbox and provide
an assessment of cost and schedule impacts. The Construction Engineering Manager may
consult with the Design Manager and either approve, reject, or defer the change. If the changeis approved but is not required for safety or construction operation, an e-mail will be sent to theCMS authorizing that a Change Request be developed. The e-mail will be copied to theDirectors of Design Engineering and CMS.
2
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The CMS may use a copy of the IRF and/or this e-mail as a trigger document for the ChangeRequest. The Construction Manager will process the Change Request as per procedureChange order procedure.
If the CMS Construction Manager and the Design Manager cannot agree on whether or not a
change is required, the PMO and CMS will be given the IRF(s) and the CMS technical andcontractual impacts and asked to consult. The PMO will send an e-mail with their final decisionto the CMS Construction and Design Managers for resolving in the issue(s).
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Appendix A
ORGANIZATION OF CONSTRUCTIONPROJECT DOCUMENTS
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Personnel Roster
Travel Expense Claims and Records
Individual Personnel File. Use this for a file on each individual containingemergency telephone numbers, experience or training records, among otherthings.
3.2 Project Office Equipment and SuppliesIn this category, file those documents relating to equipment and supplies. Include records ofequipment and supplies that have been received or returned. The subcategories listed belowoutline the scope of this category.
Equipment Inventory
Shipping Records (related shipping and receiving records should be stapled together)
Receiving Records
Transfer Requests
Local Requests
Automotive Records
Cash Expenditure Vouchers
Purchase Orders
Bills of Lading
3.3 Equipment and Personnel Cost ReportsIn this category, file construction engineering cost reports.
3.4 Service ContractsIn this category, file those documents related to the project office utilities and services. Filerequests for service along with all correspondence relating to project office service contracts in
an appropriate subcategory. File the receiving records for bills for utilities and services in adate received sequence.
It is recommended that a separate subcategory be used for each company or each serviceagreement. File purchase orders for supplies i n Category 2, Project Office Equipment andSupplies.
The subcategories that may be included in this category are as follows:
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Rent
Electricity
Gas
Telephone
Water
Additional service agreements, as required
Do not confuse this category with Category 16, Utility Agreements, Category 17, Utility WorkPerformed, or a subcategory of Category 52, Charges to Contract Allotment. These are partof the projects construction operations. Category 4 includes only those transactionsconnected with the resident engineers office.
3.5 General CorrespondenceIn this category, file those letters that do not relate to any other category or subcategory inuse. File correspondence concerning a subject that directly relates to some other category inthat category. For example file correspondence developed in connection with a contractchange order in the contract change order category file.
File correspondence filed in any subcategory in chronological order.
When the volume of correspondence builds up, segregate and divide it into more detailedsubject subcategories. When appropriate, transfer correspondence from category 5 to a morespecific category. For example, a property owner may object to certain conditions on theproject. After considerable correspondence, The resident engineer writes a contract changeorder to solve the problem. At this point, the resident engineer should transfer all of thecorrespondence related to the contract change order to the contract change order categoryfile.
A letter might cover subjects in different categories. When the letter relates directly to twosubjects, file a copy in each category or cross-reference to the location of the original. Cross-referencing need be only a note describing the letter filed in the appropriate category.
The following are examples of the subcategories in category 5. Thenumber of subcategories will depend on the volume ofcorrespondence. Show all subcategories in the index.
To Jeddah Municipality office
From Jeddah Municipality office
To contractor
From contractor
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Property owners
Utility companies
Any additional subcategories that may be required depending onthe volume of the correspondence.
3.6 SafetyFile project documents relating directly to safety in this category. Suggested subcategoriesare shown below:
Employee Safety
Contract Documents Relating to Safety
A copy of the contractor s Code of Safe Practices in use for the project
3.7 Public RelationsFile the various documents covering the subject of public relations in this category.
3.8 Construction SurveysUse this category for filing all survey documents that do not directly or solely relate to anothercategory.
Request for Construction Staking, in this category. Create subcategories for requests on
which staking have been completed and for those where staking has not been completed.Cross-file staking requests that include re- staking charges in Category 54, Deductions fromPayment to Contractor.
3.9 Extra Category NumberUse this extra category number for project documents that do not fit in presently establishedcategories. When used, enter the name of the category on the index sheet.
3.10 Information Furnished at Start of ProjectIn this category, file documents related to planning, design, contract funding, advertising, andopening bids. Do not file documents in this category that apply solely or directly to otherestablished categories. This category should contain the following items. Create subcategoriesas necessary due to the volume of documents.
Project Report
Preliminary Report
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Detailed Estimate of Project Cost Notice of Award of Contract
Bid Summary Sheets
Detail Estimate
Executed Contract, Special Provisions, and Plans
Notice of Approval of the Contract.
Environmental Permits
Encroachment Permits and Cooperative Agreements
Bidder Inquiry Information
3.11 ContractorUse this category to file the various documents that the contractor is required to submit. Do notuse it for general correspondence or documents appropriate to another specific category. Thefollowing subcategories suggest the scope of the category:
Contractors organization including the designation of the contractorsauthorized representative as required
Contractors equipment list
Contractors borrow agreements
List of subcontractors and other project documents concerning subcontracting
Shop plans, if not filed under another appropriate category
False work plans
Insurance documents as required Indemnification and Insurance,
3.12 Photograph RecordsFile routine photographs and their identification in this category. File photographs relating toclaims in Category 62, Disputes. It is a good practice to take photographs on a monthly basisto document the work during construction. Maintain videotapes and digital photo files in anorganized manner. Note the location of these items in this category file.
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Suggested subcategories for this category are:
Before Construction
During Construction
After Construction
3.13 AccidentsIn this category, file documents related to accidents. Subcategories may include:
Employee Accident and Injury Reports.
Vehicle Accident Reports.
Local Police Accident Reports. Records and Investigations of Public Traffic Accidents.
Records and Investigations of Contractor Accidents.
3.14 Utility Work PerformedIn this category, file daily reports and other records of utility facility work. Create the same theprimary subcategories as those used in Category 16.
Create second level subcategories when required by the number of documents and theamount of work.
3.15 AgreementsIn this category, file agreements (except utility agreements) with third parties or other state orcounty agencies. The number and levels of subcategories will depend upon the agreementsand the nature and extent of the work involved. A list of suggested subcategories follows:
Right-of-Way Agreements Without Obligations
Right-of-Way Agreement With Obligations
Borrow Agreements (between Contractor and owner)
Disposal Agreements (between Contractor and owner)
Service Agreements (these are utility service agreements such as forhighway lighting)
Disposal Permits
Records of Royalty Payments
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Encroachment Permits
File an encroachment permit relating to a utility facility agreement under Category 16, Utility Agreements. File an encroachment permit relating to a right-of-way agreement in thiscategory.
Where there are several right-of-way agreements requiring some degree of control, such asright-of-way agreements with obligations, maintain a summary to show the status of theseagreements. An example of the status summary headings is shown below:
The agreement number.
The location of work to be performed.
A brief description of work to be done and by whom.
When the work is completed.
The contract change order number if the required work is being done by contractchange order.
3.16 Hazardous Waste and Hazardous MaterialsFile any information regarding the discovery and removal of hazardous waste in this category.
3.17 Water Pollution Control Plan or Storm Water Pollution Prevention Plan
File all correspondence regarding water pollution control plans (WPCP) or storm waterpollution prevention plans (SWPPP) in this category. A list of suggested subcategories follows:
Approved WPCP or SWPPP
Amendments to W PCP or SWPPP
Notification of Construction
Correspondence
Inspections by Contractor
Inspections by CMS Inspections by Task Force Team
Notices of Noncompliance
Annual Certification of Compliance
Notice of Termination
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3.18 Traffic Management InformationUse this category to file information related to traffic management. Possible subcategoriesinclude:
Contractor lane closure requests
Lane closure requests submitted to the traffic management center
Approved lane closures
Contractor contingency plans
Traffic count data
3.19 Extra Category NumberUse this extra category number for project documents that do not fit in presently establishedcategories. When using an extra category, enter the category number and title in the index.
3.20 Progress ScheduleIn this category, file the progress schedule, critical path method submittals, and other relatedinformation.
3.21 Weekly Statement of Working DaysIn this category, Weekly Statement of Working Days. Also file correspondence relating tocontract time in a subcategory of this category.
3.22 Weekly NewsletterIn this category, file periodic newsletters and reports that are prepared during the project.Include those weekly reports of a general nature pertaining to the progress of the contract.
3.23 Materials Information and Preliminary TestsIn this category, file materials information and preliminary test reports. Suggestedsubcategories follow:
Materials information
Report of foundation investigation
Asphalt concrete aggregate (preliminary tests)
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Mix designs and related project documents
Plant records (other than acceptance tests)
Spread records
Certificates of Compliance for materials used in asphalt concrete
3.28 Portland Cement Concrete (other than structure items)In this category, file documents related to Portland cement concrete. Do not includedocuments that are to be filed in other specific categories such as 37, 43 and 48. For structureitems, the project documents are to be filed in Category 43. See the Bridge ConstructionRecords and Procedures Manual for details. Following are suggested subcategories for thiscategory:
36.1 Portland cement concrete Pavement
36.1.1 Mix Designs
36.1.2 Plant Records
36.1.3 Certificates of Compliance for materials used in concrete pavement
36.2 Portland cement concrete, Class A Structure and minor concrete
36.2.1 Mix Designs
36.2.2 Plant Records
36.2.3 Certificates of Compliance for materials used in Class A structure
concrete and minor concrete
3.29 Initial Tests and Acceptance TestsIn this category, file initial tests and acceptance tests. File documents in each subcategorychronologically unless there is a specific reason for doing otherwise.
Use subcategories similar to the examples shown below. Create a numbering system thatidentifies the category, item and subcategory. For example, 37.21.3 indicates Category 37Acceptance Tests, 21 is the contract item number of the material and also identifies thesubcategory, and the 3 is the second level subcategory identifying the particular test result.
Embankment
37.10.1 Relative Compaction
Structure Backfill
Sand Equivalent
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Relative Compaction
Aggregate Sub base
Relative Compaction
Moisture
Sieve Analysis
Sand Equivalent
Record of Thickness (summarized in the order that the measurements are made)
Aggregate Base
Relative Compaction
Moisture
Sieve Analysis
Sand Equivalent
Record of Thickness (summarized in the order that the measurements are made)
Asphalt Concrete
Gradings and sand equivalent (file both in a single subcategory when both resultsappear on one test report)
Extraction and Moisture
Portland Cement Concrete Pavement
Sand Equivalent
Cleanness Value
Sieve Analysis
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Modulus of Rupture
Penetration Values
Cement Content
Coefficient of Friction
Other related items
Test Result Summary for each item of testing, and file it in the appropriate subcategory ofthis category.
Bills of lading and copies of sample identification tags may be filed in this category temporarilyand discarded when their respective test reports are filed.
3.30 Quality Control, Quality AssuranceIn this category, include all documents relating to quality control, quality assurance. Create asubcategory system to include the following:
The contractors quality control plan
Mix designs
The contractor s quality control tests
CMS verification tests
Pay factor calculations
Copies of related correspondence
3.31 Materials Testing Certification of JMC/C EmployeesIn this category, file copies of certifications of the employees performing acceptance tests.
3.32 Field Laboratory Assistant Reports to Site EngineerIn this category, file chronologically any reports made out by the projects materials tester. Formore than one type of report, such as a report and a summary form, provide separatesubcategories.
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3.33 Report of Inspection of MaterialIn this category, file Report of Inspection of Material. Create a subcategory for each contractitem requiring inspection at the source by the contract.
Place a summary sheet containing the date of inspection, quantity inspected, accumulatedquantity, and lot numbers in each subcategory.
Stable Inspection Release Tag, removed from materials received on the project, to the reportof inspection on a letter-size sheet of paper and file it in the appropriate subcategory of thiscategory. The sheet should contain the name of the engineer who removed it and the dateremoved.
File test reports (Material Inspected and Released on Job ) that cover material sampled onthe job in lieu of source inspection in the appropriate subcategory of this category, not inCategory 37.
File reports of inspection or certificates of compliance for materials assigned to the structurerepresentative in this category in accordance with instructions contained in the InspectionInstruction
3.34 Concrete and Reinforcing SteelIn this category, file documents relative to concrete and reinforcing steel in accordance withinstructions in the Bridge Construction Records and Procedures Manual.
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3.35 Inspectors Daily Reports In this category, Inspectors Daily Report.
Subcategories may be used. They may vary depending on the complexity of the project andthe desires of JM PMO. The CMS assigned engineer must agree on the subcategories beforethe start of work. Follow the procedures described below to establish the subcategories.
1. Reports Covering Contract Items
Create a subcategory for each major operation so that all items affecting the major operationsare grouped together. An example of a system for a relatively large project follows:
Category andSubcategory
Number Operations
46.2 Clearing and Grubbing
46.3 Rdwy. Exc., Ditch Exc.
Aggregate Sub-base
46.4 Salvage Fence, New Fence
Gates
46.5 Guard Railing, Markers, Barricades
46.6 AB,CTB
46.7 AC Slurry Seals, Dikes
46.8 Concrete Paving
46.9 Curbs and Sidewalks, Slope Paving,
Curb Drains, Spec. Gutter Drains
46.10 Minor Str., Precast MH and DI,
Reinf. Steel, Misc. Iron and Steel
46.11 RCP, CMP, SSP Arch, Drainage Gates,
Under/Down Drain, Str Exc., Str. Backfill
46.2 Preparing Slopes, Straw
46.13 Permanent Signing
46.14 Hwy. lighting and sign illumination
46.15 Finishing Roadway
46.16 Structure #1
46.17 Structure #2
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Modify the above breakdown to conform to the size and nature of the project. Make thebreakdown narrow enough so that reports covering any particular contract item may beobtained with ease. Review the breakdown to ensure it includes all contract items.
Make as many daily reports as necessary to cover all contract item work in the appropriate
subcategories.
As indicated in the above example, set up a separate subcategory for each structure.
3.36 Drainage SystemsIn order to maintain a record of contract items for drainage systems,
For each drainage system shown on the drainage quantity plan sheet. The preliminary workrequired to set up each system summary includes entering the contract number, the system
number, planned station and description of the system, and the preliminary or plannedquantities which are entered from the drainage quantity plan sheet.
The Inspector describes progress on each drainage system in the daily report and entersestimates of work completed on the Progress Record portion of the drai nage systemsummary.
Enter the quantity of work completed during an estimate period or near the end of the estimateperiod for each item in the Estimate of Work Completed portion of the drainage systemsummary.
After all items for a particular drainage system have been calculated and checked, the finalquantities are entered in the row labeled, Actual Q.
In order to keep track of and reduce the number of drainage system summaries that have tobe checked at the end of each estimate period, divide the category into the followingsubcategories:
47.1 Before Work Starts
47.2 Staked and Being Worked On
47.3 Drainage System Complete, Final Quantities Not Complete
47.4 Final Quantities Completed
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3.42 Estimates and Project StatusIn this category, file monthly Project Record - Estimate Request documents. The suggestedsubcategories of this category are:
Progress Payment Voucher
Project Record-Estimate and Project Status
Estimate Processing Results
Project Record - Estimate Request
3.43 DisputesIn this category, file notes, photographs, information, and other project documents that may be
necessary to establish facts with respect to a dispute. Include any documents that may berelated to a dispute in this category or briefly describe and cross-reference them.
Number notices of potential claims in chronological order. These numbers may then be usedfor subcategories.
The scope of this category may vary considerably, depending upon the nature andcircumstances of the dispute. The following types of documents indicate the type ofinformation that should be included:
Notice of Potential Claim
Acknowledgment of the contractor s dispute
Disputes Review Board Agreement
Contractor s claim for a time extension (cross-reference to Category 27)
Acknowledgment of the contractor s claim for time extension
Other correspondence relating to disputes
Photographs pertaining to disputes
3.44 Project Completion DocumentsIn this category, file documents related to the completion of the project. The following aresuggested subcategories:
Contract Acceptance Statement of Materials and Labor Used by Contractors Materials certification
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Punch list
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Category Numbers And Headings
Category No. Category Heading
1 Project Personnel
2 Project Office Equipment and Supplies
3 Equipment and Personnel Cost Reports
4 Service Contracts
5 General Correspondence
6 Safety
7 Public Relations
8 Extra Category Number9 Information Furnished at Start of Project
10 Contractor
11 Photograph Records
12 Accidents
13 Utility Work Performed
14 Agreements
15 Hazardous Waste and Hazardous Materials
16 Water Pollution Control Plan or Storm Water Pollution Prevention Plan
17 Traffic Management Information
18 Extra Category Number
19Disadvantaged Business Enterprises and Disabled VeteraBusiness Enterprises
20 Progress Schedule
21 Weekly Statement of Working Days
22 Weekly Newsletter
23 Materials Information and Preliminary Tests
24 Notice of Materials to be Inspected
25 Notice of Materials to be Furnished
26 Treated Base
27 Asphalt Concrete
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28 Portland Cement Concrete (other than structure items)
29 Initial Tests and Acceptance Tests
30 Quality Control, Quality Assurance31 Materials Testing Certification of Employees
32 Field Laboratory Assistant Reports to Resident Engineer
33 Report of Inspection of Material
34 Concrete and Reinforcing Steel
35 Assistant Resident Engineers Daily Reports
36 Drainage Systems
37 Contract Item Quantity Documents
38 Adjustment in Compensation Calculations
39 Deductions From Payment to Contractor
40 Bridge Estimate Data
41 Contract Administration System Inputs and Reports
42 Estimate and Project Status
43 Disputes
44 Project Completion Documents
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Materials Testing Certification of Employees 31
Notice of Materials to be Furnished 25
Notice of Materials to be Inspected 24
Photograph Records 11
Portland Cement Concrete (other than structure items) 28
Progress Schedule 20
Project Completion Documents 44
Project Office Equipment and Supplies 2
Project Personnel 1
Public Relations 7
Quality Control, Quality Assurance 30
Report of Inspection of Material 33
Safety 6
Service Contracts 4
Traffic Management Information 17
Treated Base 26
Utility Work Performed 13
Water Pollution Control Plan or Storm Water Pollution Prevention Plan 16
Weekly Newsletter 22
Weekly Statement of Working Days 21