Post on 18-Mar-2018
1Copyright © 2007 WINA.
Hesh Kagan & Peter Fuhr
Industrial Wireless Industrial Wireless -- A WINA Reality A WINA Reality CheckCheck
Peter FuhrApprion
THE FORUM FOR AUTOMATION AND MANUFACTURING PROFESSIONALS
Hesh KaganInvensys Process Systems
2Copyright © 2007 WINA.
Hesh Kagan & Peter Fuhr
Promise of WirelessPromise of Wireless
Wireless technology and wireless networking systems hold great promise to help industry use energy and materials more efficiently, lower systems and infrastructure costs, lower production costs, and increase productivity.
3Copyright © 2007 WINA.
Hesh Kagan & Peter Fuhr
The Wireless Industrial Networking Alliance (WINA)The Wireless Industrial Networking Alliance (WINA)
•The Wireless Industrial Networking Alliance (WINA) is a coalition of industrial end-user companies, technology suppliers, industry organizations, software developers, system integrators, and others interested in the advancement of wireless solutions for industry.
4Copyright © 2007 WINA.
Hesh Kagan & Peter Fuhr
Current ActivitiesCurrent Activities
• Major support and development for SP100• Educative Webinars and Seminars • Developing Wireless Best Practices• WINA Interoperability and Co-Existence
Demonstrations
5Copyright © 2007 WINA.
Hesh Kagan & Peter Fuhr
Webinars and SeminarsWebinars and Seminars
Webinars every other month – Regional seminars starting in July
Wireless Landscape – overview of technologies, standards, and companies
Radio technologyNetworking technology Comparative architecturesSecurity \\Government Regulations and industry
certifications Systems and network management approachesApplication integration Applied technologies – our members discussing
their unique technology Future directions – a peek into the back room
6Copyright © 2007 WINA.
Hesh Kagan & Peter Fuhr
Board of DirectorsBoard of Directors
•3eTI Steven Chen•Accutech Gene Yon / Larry Pereira (Tres.)•Apprion Peter Fuhr•Dust Rob Conant •Emerson Jose Gutierrez•Honeywell Anoop Mathur (V.P.)•Invensys Hesh Kagan (Pres.)•OMNEX Ake Severinson (Sec.)•ORNL Wayne Manges
8Copyright © 2007 WINA.
Hesh Kagan & Peter Fuhr
The Promise of Wireless The Promise of Wireless TechnologyTechnology
• More measurement at lower cost• Eliminating wires means significant cost
savings• More mobile workforce• New applications drive bottom line
improvements• New measurements address mandated
requirements• Wireless is key enabler for enterprise-wide
solutions
9Copyright © 2007 WINA.
Hesh Kagan & Peter Fuhr
The Reality of Wireless The Reality of Wireless TechnologyTechnology
• Difficult, variable security environment• Incomplete & conflicting standards,
frequencies, protocols• Haphazard growth & inconsistent quality of
point solutions• Not industrial quality• Poor migration path for investment
preservation• Inconsistent support within IT organizations• Cost of operation uncertainties• Network management challenges
10Copyright © 2007 WINA.
Hesh Kagan & Peter Fuhr
Industrial Wireless in Pictures Industrial Wireless in Pictures -- The RF ChoicesThe RF Choices
Circa 2007
11Copyright © 2007 WINA.
Hesh Kagan & Peter Fuhr
ASI Trade Org.
ProfiBus Int’l
Many Others…
The Standards / Organizations The Standards / Organizations LandscapeLandscape
ZigBee
Foundation Fieldbus
Wireless HART
HART
ModBusDeviceNet
(ODVA)
WiMaxISA SP100
IEEE 802.11
IEEE 802.15.1+2
IEEE 802.16
IEEE 802.15.4
IEEE 802.15.3
Open Automation & Control Group
OASIS/OBIX
Many Others…
Wireless Fidelity
1451.5
SP95
SP99
A A SnapShotSnapShot of Representative Organizations of Representative Organizations *Relevant* to Industrial Wireless*Relevant* to Industrial Wireless
12Copyright © 2007 WINA.
Hesh Kagan & Peter Fuhr
What Does ‘Wireless’ Mean?What Does ‘Wireless’ Mean?
Examples: Mobile Operator Terminals; data logging; security; maintenance; ITExamples: Mobile Operator Terminals; data logging; security; maintenance; ITWiFiWiFi
Examples: Long distance broadband backhaul; high bandwidth (video) applicationsExamples: Long distance broadband backhaul; high bandwidth (video) applicationsWiMaxWiMax
Examples: Condition monitoring; wireless instrumentsExamples: Condition monitoring; wireless instrumentsWSNWSN
Examples: Asset tracking; safety and security; locationExamples: Asset tracking; safety and security; locationRFIDRFID
13Copyright © 2007 WINA.
Hesh Kagan & Peter Fuhr
Industrial Wireless: Interrelated ApplicationsIndustrial Wireless: Interrelated Applications…… with different RF with different RF ””needsneeds””
802.15.4RFID
Proprietary
802.15.4WiMAX(802.16)
WiFi(802.11)
802.15.4
Applications
WiFi(802.11)
WiFi(802.11)
RFID UWB
WiMAX(802.16)
WiFi(802.11)
Proprietary
Proprietary
Proprietary
14Copyright © 2007 WINA.
Hesh Kagan & Peter Fuhr
Wireless Solutions Wireless Solutions
• Wireless IT Security• Manage all of your existing and future wireless communications with world class
continuously current security and systems management • The Mobile Operator
• Interface to any Control system application or enterprise application with an industrial wireless tablet PC
• Wireless Communications – VoIP• Communicate via wireless voice over IP with industrial quality hands free devices
and a configurable interface into existing paging and phone systems• Field Data Logging
• Improve reliability with wireless workflow technology – automate maintenance procedures and data logging.
• Asset Performance Optimization• Provide new insight into the condition of a machine in real time with advanced
assessment tools to determine the probability of failure as well as the identification of affected machine parts
• Plant Security – Video and Sensors• Add Video and sensors to improve plant and process security. Streaming video
on the process or perimeter coupled with intrusion sensors help meet new mandated security requirements
15Copyright © 2007 WINA.
Hesh Kagan & Peter Fuhr
Potential Enterprise ApplicationsPotential Enterprise Applications
• Personnel tracking/locating• Safety event monitoring &
management• Plant security & extended visibility
(video)• Material & product tracking• Rolling stock tracking• Field operator efficiency• Field maintenance efficiency• Business performance measures
• Access control & intrusion detection• Leak detection• Inferential measurements• Hand-held HMI• Incremental process/equipment
measures• Process management• Key performance measurement• Mobile asset management• Evacuation management
A virtually unlimited range of high-value applications
16Copyright © 2007 WINA.
Hesh Kagan & Peter Fuhr
SP100 ScopeSP100 Scope• The ISA-SP100 Committee will establish standards,
recommended practices, technical reports, and related information that will define procedures for implementing wireless systems in the automation and control environment with a focus on the field level (Level 0)
• Guidance is directed towards those responsible for the complete life cycle including the designing, implementing, on- going maintenance, scalability or managing manufacturing and control systems, and shall apply to users, system integrators, practitioners, and control systems manufacturers and vendors
- Excerpt from SP100 Charter Authorization Documents
SP100 SP100 -- A Closer LookA Closer Look
17Copyright © 2007 WINA.
Hesh Kagan & Peter Fuhr
SP100 OrganizationSP100 OrganizationSP100
Wayne Manges
User GuideMichael MetsTerry Krouth
User WGGreg LaFramboise
Dick Caro
.11a WGPat KinneyDan Sexton
CoexistencePat Kinney
Åke SeverinsonInteroperability
Peter Fuhr
TRECTom PhinneySicco Dwars
MarketingPaul Sereiko & Robert Shear
Vice Chair Larry Pereira
Integration WGDan SextonRick Enns
Business SGHerman StoreyLarry Pereira
Physics of NetworkingJosé Gutierrez
RFID SGPeter Fuhr
Nacer Hedroug
Physics of RadioÅke Severinson
18Copyright © 2007 WINA.
Hesh Kagan & Peter Fuhr
SP100.11a WG OrganizationSP100.11a WG Organization
SP100.11a WG
Phy/MAC Network/Transport Security Network Management Application/Gateway
Systems TG Editorial TG
19Copyright © 2007 WINA.
Hesh Kagan & Peter Fuhr
SP100 Usage ClassesSP100 Usage Classes
Safety Class 0 : Emergency action (always critical)
Control
Class 1: Closed loop regulatory (often critical)
Class 2: Closed loop supervisory control (usually non-critical)
Class 3: Open loop control (human in the loop)
NOTE: Batch levels* 3 & 4 could be class 2, class 1 or even class 0, depending on function
*Batch levels as defined by ISA S88; where L3 = "unit" and L4 = "process cell"
Monitoring
Class 4: AlertingShort-term operational consequence (e.g., event-based maintenance)
Class 5: Logging & downloading/uploadingNo immediate operational consequence (e.g., history collection, SOE, preventive maintenance)
Impo
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20Copyright © 2007 WINA.
Hesh Kagan & Peter Fuhr
SP100 SP100 -- Who’s InvolvedWho’s Involved
EPRI CharlotteESAII-UPCESensorsExxon/MobilFrontline Test EquipmentGE Global ResearchGeneral MonitorsHoneywellIoSelectInvensysKinney ConsultingLyondell Equistar ChemicalsOak Ridge National LabsOmnex ControlsMaCT USAMichigan Technological UniversityMotorolaNISTNuFlo Measurement SystemsOccidental Petroleum QatarOceana SensorOPTI CanadaParsons Brinckerhoff
Phoenix ContactProto-PowerProSoft TechnologyPutnam MediaRice Lake Weighing SystemsRockwell Automation GlobalRosemountSafety Control SolutionsSaudi AramcoSchneider ElectricSensicast SystemsShell Global SolutionsShindengen AmericaSMAR InternationalSmart Sensor SystemsStatSignal SystemsSyncrude CanadaUniTorq ActuatorsUniversity of AlabamaWunderlich-Malec EngineeringYokogawa ElectricZone Automation
3e Technologies InternationalAdalet WirelessAdaptive InstrumentsAdvanced Industrial NetworksApprionARC Advisory GroupArgonne National LaboratoryAujas SystemsAutomation ElectronicsAutomation WorldBayerBoeingBP AmericaCambridge Silicon RadioChevronCMC AssociatesCompressor ControlsCrossbow TechnologyDust NetworksEatonELPRO TechnologiesEmerson Process ManagementEndress+Hauser
(an incomplete list. Sorry)
21Copyright © 2007 WINA.
Hesh Kagan & Peter Fuhr
All of this RF can lead to coexistence All of this RF can lead to coexistence ““issuesissues””
A Word on Congestion Management (what do you do when the Wireless Process Sensor Networks have Used up the available RF Spectrum?) hint: Currently vendors do Nothing.
Can such congestion happen?RF Measurements taken at ISA Expo, Chicago, Oct 2005
900 MHz ISM
2400 MHz ISM(saturated)
Noise floor
• Measurements by:• Peter Fuhr, Apprion
• Hesh Kagan, Invensys• Rob Conant, Dust Networks
• Wayne Manges, Oak Ridge National Lab• Jose Gutierrez, Emerson
Saturated
In reality measurements are showin git even worse than this.
22Copyright © 2007 WINA.
Hesh Kagan & Peter Fuhr
Control Room
Gateway
Hart FF PB A Tag P Tag
Wireless or wired
Wireless
SP100.11a defines interface specs
IT domain
Plant processdomain
Com
panyP
olicy
SP100 defines interface specs
Asset Management System
SP100.21 defines interface specs
SP100 WG6 SP100 WG6 -- InteroperabilityInteroperabilityWho has Ownership in An Integrated Environment of RFID/RTLS and
Process Monitoring
SP100 SP100 -- Addressing Tough ProblemsAddressing Tough Problems
23Copyright © 2007 WINA.
Hesh Kagan & Peter Fuhr
SP100.11a - One “View” of how Wireless Fieldbus Information flows into the system
Copyright © 2007 WINA.
Hesh Kagan & Peter Fuhr
Demonstrated Integration & Coexistence with multiple Wireless Applications at the facility
SP100.11a - Another “View” of how Wireless Fieldbus Information flows into the system
25Copyright © 2007 WINA.
Hesh Kagan & Peter Fuhr
SP100.11a Network Device StructureSP100.11a Network Device Structure
Infrastructure L3/7 Gateway device
Routing/Tunneling/Meshdevices
Routing/Tunneling/Meshdevices
Non-routing devices
Non-routing devices
Non-routing devices
Non-routing devices
Non-routing devices
Non-routing devicesNon-routing devices
L7: Application Layer translationL3: Network Layer translation
26Copyright © 2007 WINA.
Hesh Kagan & Peter Fuhr
Alternate View Alternate View SP100.11a Network Device Structure SP100.11a Network Device Structure
R/T/M Device
R/T/M Device
R/T/M Device
L3/L7Gateway
Device
Non-Routing Device
Non-Routing Device
Non-Routing Device
Non-Routing Device
Non-Routing Device
Non-Routing Device
L7: Application Layer GatewayL3: Network Layer GatewayR/T/M: Routing/Tunneling/Mesh
Non-Routing Device
27Copyright © 2007 WINA.
Hesh Kagan & Peter Fuhr
App TGApp TG
• Part 1: A software Application that sits on par with control systems’ software to provide independent provisioning, diagnostics, security management and network management functionality.• (reference diagram from presentation to Network TG)
Clarification of Application
SP100 App
•Prov•Diag•Secmgmt•Netmgmt
TCP/UDP
IP
802.3PHY
802.3MAC
…from San Ramon meeting…
28Copyright © 2007 WINA.
Hesh Kagan & Peter Fuhr
App TGApp TG
• Part 2: Definitions for the Application Layer interface specifications that reside in the various system elements and allow the traffic flow throughout the elements.
Clarification of Application
App Layer
32Copyright © 2007 WINA.
Hesh Kagan & Peter Fuhr
WG Deliverable Schedule (legacy)WG Deliverable Schedule (legacy)
Baseline Set
Principle of Operation
TGs Drafts
Draft Std Editing
WG Letter Ballot
Comment Resolution
Recirculation
Comment ResolutionFinal Recirculation
WG Meetings
SP100 Meetings
JAN FEB MAR APR MAY JUN JUL AUG SEP OCT NOV DEC
Phoenix Vancouver Houston
San Ramon
Karlsruhe
Austin
33Copyright © 2007 WINA.
Hesh Kagan & Peter Fuhr
Proposal for Release 1 ScheduleProposal for Release 1 Schedule
21 March: Affirmation of scope for first release scope22 March: Affirmation of architecture diagrams22 April: First draft of Principles of operation21 May: Framework of draft standard finished24 May: Complete Principles of Operation26 July: Preliminary draft (with TBDs)2 Oct: Demonstration stack/system 5 Oct: SP100.11a draft standard out to letter ballot5 Nov: Start comment resolution15 Dec: 1st recirculation (10 days)15 Jan: 2nd recirculation (10 days)30 Jan: SP100 committee first letter ballot
34Copyright © 2007 WINA.
Hesh Kagan & Peter Fuhr
SP100 SP100 -- Consistent with SP95 Consistent with SP95 (and (and SP99 and…)SP99 and…)
35Copyright © 2007 WINA.
Hesh Kagan & Peter Fuhr
RFID
WIMAX Acces Units
Antenna
Mobile Operators
Connection to Process & IT Network
Mobile Operators
Mobile Security Cameras
Mobile Security Cameras
WIMAX
Acces Point
WiFi Mesh
Acces Point Cond. Mon.
Sensor Cloud
Secure Secure InfrastructureInfrastructure
36Copyright © 2007 WINA.
Hesh Kagan & Peter Fuhr
RFID is Fine, but I RFID is Fine, but I reallyreally want RTLSwant RTLS
• A Uranium mine in Northern Canada
Track the asset throughout the “facility”. Reuse of the same wireless infrastructure!
37Copyright © 2007 WINA.
Hesh Kagan & Peter Fuhr
A Few Photos underground. A Few Photos underground. Uranium MineUranium Mine
Typical tunnel, -1700ft
38Copyright © 2007 WINA.
Hesh Kagan & Peter Fuhr
Industrial Wireless Industrial Wireless -- A WINA Reality CheckA WINA Reality Check
THE FORUM FOR AUTOMATION AND MANUFACTURING PROFESSIONALS
There is a substantial amount of information and details that we didn’t cover. Please check out the WINA webseminars. www.wina.org
•Contact info:
Apprion, Inc. Invensys Process SystemsNASA Ames Research Park 33 Commercial StreetBldg 19, Suite 1000 Foxboro, MAMoffett Field, CA 94035 hesh.kagan@ips.invensys.competer.fuhr@apprion.com
Dr. Peter Fuhr Hesh Kagan