Post on 01-Apr-2015
PINBRAZING
The Silver bonding method
What is PinBrazing?
How it works
?
Advantages
Equipments
Where to
use?
References
What is PinBrazing?
A portable Silver brazing method for connecting cables to steel structures
Why PinBraze on pipelines?
For preventing pipes and other steel structures from corroding by installing Cathodic Protection
Systems
What is PinBrazing?A silver brazing method
with low melting temperature, 600˚C (1100°F).
Silver, the best electrical conductor of all metals.
Only 5 micro Ohms transition resistance
Secure against corrosion.
High mechanical strength. 50kp/mm2 Binding Strength, 25kp/mm2 Shear
Strength
No melting of the steel in the pipe.
Portable: Battery powered. 36V DC.
History of PinBrazing
Used since?• 1951 by Swedish National Rail• 1950 by Metro Stockholm Sweden• 1951 by Finnish state railway, VR• Today in more than 45 countries worldwide.
Experience?• 60 years of experience. • More than 60 Million brazings without any incidents.
Why?• To attach cables with as little affect to the rail or pipe as
possible. • To be fast. • Able to use it in any weather conditions. The work has to be
done.• Increase the safety for the workers.• Have the best electrical conductivity.
What is PinBrazing?
What is PinBrazing?
Assortment of Brazing pins of different size and shape
What is PinBrazing?
Cable Lugs of different size and shape
What is PinBrazing?
New Patented PinBrazing connection for connecting anode leads without
cable lugs
www.pinbrazing.eu
What is PinBrazing?
Special Connectors, Rail bonds, Jumper bonds, Extension bonds etc
How does it works?
Preparation
•Grind for the ground magnet and the brazing area
How does it works?
•Pull the trigger
•The brazing starts
How does it works?
•The capsule of the brazing pin is opened
•A special flux powder cleans the surface
How does it works?
•The silver soldering material melts
•The process is automatically finished
How does it works?
•Knock off the control shaft on the brazing pin with a hammer
How does it works?
Completed PinBrazing
Advantages•Silver brazing method ensure lowest possible transition resistance in connections•Low melting temperature, appr. 600˚C (1100°F)•Brazing method, Not welding
•Does not melt or mix the steel and copper only the Silver is melting
Advantages
•Fast installation, cpl. Bonding in 1-2
minutes
•All weather system! Rain, snow…no
problem!
•Easy to use and learn…anyone can do
it!
•Safe for the operator, only 36 V
•No risk for steam explosions
•Safe for the work piece
•Automated process
Advantages
Silver Bonding Method
Thanks to the extremely low transition resistance the PinBrazed connector
will never goes off because of a current surge
Advantages vs other brands
Automatically adjusted Brazing Guns!A perfect brazing result requires a correct lift height of the brazing pin… Every time
Advantages vs other brands
Automatically adjusted Brazing Guns!With a incorrect adjusted brazing gun, the arc will not work against the workpiece.
The result will be a cold brazing with insufficient strength.
Advantages vs other brands
The solutionAutomatically adjusted
Brazing Guns!Safetrack Patent
Advantages vs other brands
Electronically controlled Energy output. Patent
Automatically adjusted brazing gun. Patent
Brazing pins without fuse wires
Lightweight unit. 9,8kg (22lb)Low maintenance, Safetrack Brazing Guns has a minimum of components unlike others brands.
PinBrazing vs other methodsPINBRAZING COMPARED OTHER METHODS
Method
Pinbrazing 5 5 5 3 4 5 5 5 5 5 47 1Electro welding 4 5 5 1 2 2 3 5 5 5 37 2Propan brazing 1 5 5 4 5 3 3 5 5 1 36 3Drilling 2 5 2 5 3 4 5 1 1 2 30 4Thermit welding 3 4 5 2 1 1 1 5 3 4 29 5
Safetrack´s judgement over other methods
Equipments
ECONECT Brazing Capacity: 50 Brazings per chargeLi-Ion Battery. Nano-technologyRecharged in 2hConstant Energy Control System. PatentAutomatic Brazing Gun. PatentInternal battery preheaterGrinderTool CaseGrounding DeviceSystem Voltage: 36V DCWeight: 9,8 kg (22lb)
Equipments
S30XC Brazing Capacity: 40-60 Brazings per chargeRecharged in 5-7hConstant Energy Control System. PatentAutomatic Brazing Gun. PatentGrinder Tool CaseGrounding DeviceSystem Voltage: 36V DCWeight: 22-25 kg (48-55lb)
Equipments
S101Brazing Capacity: 60-100 Brazings per chargeRecharged in 8-10hConstant Energy Control System. PatentAutomatic Brazing Gun. PatentGrinderGrounding DeviceSystem Voltage: 36V DCWeight: 50kg (110lb)
Equipments
S300Powered by welding inverter (not incl.)Automatic Brazing Gun. PatentGrounding DeviceRequired power supply: - 250-300A - Max 80V Open circuit voltageWeight: 5kg (11lb)
EquipmentsSL-85 Extended Brazing GunThe SL-85 Gun can be used in small holes for connecting cables to pipes only by using vacuum excavation techique. A hole size of only 180mm (7”) in diameter is needed.
To use with a S30XC brazing unitAutomatic Brazing Gun. PatentIntegrated Grounding Device1,5-2,6m (5-8ft) Telescopic adjustedWeight: 9kg (19,8lb)
Where to use PinBrazing?• Cathodic Protection of Pipelines
Where to use PinBrazing?• Cathodic Protection of Pipelines
Where to use PinBrazing?• Cathodic Protection of Pipelines
Where to use PinBrazing?• Cathodic Protection installations
Where to use PinBrazing?• Connecting Anodes on Off-Shore pipelay vessels
Where to use PinBrazing?• Connecting Bracelet Anodes
Where to use PinBrazing?• Grounding Industry
Where to use PinBrazing?• Grounding Industry
Where to use PinBrazing?PinBrazing can be done in any weather and temperature.Below is from installations in Irkutsk, Siberia, 5171 km east of Moscow.
Where to use PinBrazing?For the Rail Industry• Signal Bonds• Grounding of mast poles• Attaching Heating Clips• Power return current Bonds• Impedance Bonds• Temporary Bonds
References Cathodic Protection Industry
-Corrpro, USA
-Corrpro, Canada
-Spectra Energy, USA
-Acergy (Pipelaying
vessels), UK
-Acergy (Pipelaying
vessels), USA
-GSP (Pipelaying vessels),
Romania
-Nord Stream, Russia-
Germany
-B.S.S. Technologies,UAE
References Cathodic Protection Industry
-CABGOC (Chevron),
Angola, Africa
-Exxon Mobil
-Subsea 7 (Pipelaying
vessels)
-IOEC (Pipelaying vessels),
Iran
-SAIPEM, Kazakhstan
-PEMEX, Mexico
References Cathodic Protection Industry-Corrosion Control Services[B] Pvt Ltd, India
-PSL Ltd, India
-Petunia Co. Iran
-Kaviyan Gostar Co. (KGC), Iran
-BITCO, Kuwait
-RWNA, Malaysia
-Bechtel, UAE
-ADCO, UAE
-JORDAN Petroleum Refinery Co, Jordan
-Iget-Industrie, France
-Mekorot Water Co Israel
-Pipeline Integrity Management Ltd, Israel
References Cathodic Protection Industry-Euramco Ltd, UK
-Cathtect (Pty) Ltd. South Africa
-Hesco, Russia
-Gaskomplekt OAO Beltransgaz, Belarus
-Giprospezgas, Russia
-Corrpol, Poland
-Toyo engineering, Japan
-SAVCOR ART OY, Finland
-Oy Osmos Tech, Finland
-Bijl Industrial Supply BIS, Netherlands
-Eesti Gaas, Estonia
References Rail industry
Trafikverket (Swedish Rail
Adm.)
VR (Finnish Rail Adm.)
Network Rail (British Rail)
CN (Canadian National
Railway)
CP (Canadian Pacific Rail)
BNSF (Burlington Northern
Rail, USA)
References Rail industry-SL Bansystem AB, Stockholm underground (Metro)-Strukton Railinfra-Gothenburg Tramway-Norrköpings spårvägar AB-Carillion rail-Balfour Beatty Rail-Adtranz, Sweden-ABB Signal, Sweden-Siemens, Sweden
References Rail industry-Helsinki Metro, Finland
-London Underground, UK
-Tyne and Wear Metro, UK
-RFI Italian Railway, Italy
-Russian Railways, Russia
-Austrian State Railways, ÖBB, Austria
-Greece State Railways, Greece
-Oslo Sporveier AS, Tramway, Norway
-Algerian Railways, Algeria
-AZD Praha, Czech Republic
-Banestyrelsen, Denmark, for use on the tunnel/bridge between Denmark and Sweden
-Lithuanian railway, Lithuania
References Rail industry-Southern Railways, India
-Northern Railways, India
-Central Railways, India
-South Eastern Railways, India
-Western Railways, India-GEC Alstom, France
-Westinghouse, UK & Italy
-Izmir Metro, Turkey
-Egyptian National Railways, Egypt
-Hammesly Iron Railway, Australia
-Serbia
-Slovenia
-Metro, St Petersburg Russia
-Pakistan Rail
Other range of Products
SAFETRACK BAAVHAMMAR AB
L. Mölleberga245 93 Staffanstorp, Sweden
Tel. +46 40 44 55 51Fax. +46 40 44 55 53sales@safetrack.sewww.safetrack.se