Post on 26-Mar-2018
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Waterborne EpoxySystems
WaterborneEpoxyS
About us...Incorez Ltd is a leadingmanufacturer of specialist resinsand polymers - excelling in thedevelopment of high performance,low hazard materials, particularlywaterborne and high solidssystems.
Incorez is also a global leader inoxazolidine chemistry,manufacturing a diverse range ofproducts marketed under theIncozol
®umbrella.
The Incozol®
range has beenwidely adopted in 1K and 2Kpolyurethane coatings, as well as1K polyurethane sealants, wherethey operate as moisturescavengers, reactive diluents andlatent curing agents.
In addition, the company is aglobal partner in waterborne, lowhazard technology, manufacturinga wide range of waterbornealiphatic polyurethane dispersionsand a range of waterborne epoxycuring agents. These materials,marketed under the Incorez
®
brand, are used extensively in highperformance coatings across abroad spectrum of applications.
3
ystems
ContentsAbout us
Technical Data
Concrete Primer
Concrete Sealer
Floor Paint
Wall Paint
Self-Levelling Floor Coating
Comparison Charts
2
4 - 5
6 - 7
8 - 9
10 - 12
13
14
15
4
Technical Data
Features & Benefits
Reactive, emulsified curing agentfor epoxy resins, giving fasttouch-dry times. Good stabilityand good gloss/gloss retention.Visible end of pot life and lowviscosity.
Product Typical Applications
Waterborne reactive polyamineadduct with long pot life and lowviscosity. Complete compatibilitywith cement and calcium salts.Particularly well suited for hightemperature climates.
Waterborne reactive polyamineadduct with low viscosity and fastcure.Excellent gloss retention andchemical resistance.
Waterborne reactive polyamineadduct for liquid epoxy resins.Specifically designed for use inhigh build systems of 1-3mm filmthickness.Low viscosity and low odour.
Incorez 142
Incorez 148/010
Incorez 148/024
Incorez 148/700
• Clear sealers• Floor paints• Wall paints• High gloss coatings• Hygiene coatings
• Concrete primers• Coatings for green concrete• Epoxy cement mortars
• Concrete primers/sealers• Floor paints• Wall paints• Hygiene coatings
• Self-levelling floor coatings(1-3mm)
• Epoxy mortar systems • Epoxy grouts
5
Typical Properties
AmineValue(mg KOH/g)
AHEW AdditionLevels(phr)
Viscosity@ 20oC(mPa.s)
Density(g/cm³)
Colour(Gardner)
Solids(%)
FlashPoint(ºC)
Solvent
160 250 125 10,000 1.08 PaleYellow
Emulsion
55 ± 1 >100 1.25%MethoxyPropanol
+Water
140 75 14,000 1.06 Max 6 80 ± 1 >100 Water
140 75 40,000 1.06 Max 6 80 ± 1 >100 Water
200 100 10,000 1.08 <2 55 ± 1 >100 Water
200
220
230
6
Concrete Primer
One of the main uses for two pack waterborne epoxy systems has been asdust sealers for porous substrates and primers for fresh (green) concrete.Waterborne epoxies have excellent penetration and adhesion to thesetypes of substrates.
Formulation: Clear Primer using Incorez 148/024
Features:• Faster drying• Zero VOC• High gloss
% Solids (w/w)
% Solids (v/v)
VOC (g/L)
Potlife @ 20ºC (hours)
PHR
BK Surface dry time (hours)
BK Through dry time (hours)
Gloss (60º) - 7 day
Hardness (Persoz)
1 Day7 Day
59.76
56.90
0
72
11/2
3
6
132
118216
Properties
Manufacturing instructions are available on request.
• Good hardness• Excellent adhesion (including green concrete)
These formulations are intended as a guide only and no guarantees are implied nor liabilities accepted.It is the responsibility of the formulator to thoroughly test the formulations to ensure suitability for intended use.
Formulation
1. Polyamine Adduct
2. Wetting Agent
3. Defoamer
4. Diluent
Incorez 148/024
BYK-349
BYK-1711
Water
Incorez
BYK
BYK
Local
27.08
0.20
0.20
11.38
Epoxy Resin D.E.R 353 Dow 37.72
Diluent Water Local 23.42
TOTAL 100
Part A Material Supplier Parts by Weight
Part B Material Supplier Parts by Weight
Part C Material Supplier Parts by Weight
7
Concrete Primer
One of the main uses for two pack waterborne epoxy systems has been asdust sealers for porous substrates and primers for fresh (green) concrete.Waterborne epoxies have excellent penetration and adhesion to thesetypes of substrates.
Formulation: Clear Primer using Incorez 148/010
Features:• Long pot life (suited to use in high temperature climates)• High gloss• Excellent adhesion (including green concrete)
These formulations are intended as a guide only and no guarantees are implied nor liabilities accepted.It is the responsibility of the formulator to thoroughly test the formulations to ensure suitability for intended use.
Formulation
1. Polyamine Adduct
2. Wetting Agent
3. Defoamer
4. Diluent
Incorez 148/010
BYK-349
BYK-1711
Water
Incorez
BYK
BYK
Local
11.06
0.25
0.25
11.06
Epoxy Resin Beckopox EP384w/53WAMP
Huntsman 77.38
TOTAL 100
Part A Material Supplier Parts by Weight
Part B Material Supplier Parts by Weight
% Solids (w/w)
% Solids (v/v)
VOC (g/L)
Potlife @ 20ºC (hours)
PHR
BK Surface dry time (hours)
BK Through dry time (hours)
Gloss (60º) - 7 day
Hardness (Persoz)
1 Day7 Day
50.35
45.77
50
14
3
61/2
10
145
75159
Properties
Manufacturing instructions are available on request.
8
Concrete Sealer
Waterborne epoxy systems are ideal for use as dust sealers on concrete.Not only do they help keep the area dust free but they make cleaning mucheasier. In addition, they provide excellent chemical resistance and preventstaining of the concrete.
Formulation: Clear Sealer using Incorez 142
Features:• High gloss• Excellent hardness• Good chemical & water resistance
Formulation
% Solids (w/w)
% Solids (v/v)
Potlife @ 20ºC (hours)
BK Surface dry time (hours)
BK Through dry time (hours)
Gloss (60º) - 7 day
Hardness (Persoz)
1 Day7 Day
57.70
54.95
22VOC (g/L)
125PHR
1
6
12
151
189352
1. Emulsified Curing Agent
2. Wetting Agent
3. Defoamer
4. Diluent
Incorez 142
BYK-349
BYK-1711
Water
Incorez
BYK
BYK
Local
42.04
0.45
0.45
14.32
Epoxy Resin Polypox E 411 Dow 33.64
Diluent Water Local 9.10
TOTAL 100
Properties
Manufacturing instructions are available on request.
These formulations are intended as a guide only and no guarantees are implied nor liabilities accepted.It is the responsibility of the formulator to thoroughly test the formulations to ensure suitability for intended use.
Part A Material Supplier Parts by Weight
Part B Material Supplier Parts by Weight
Part C Material Supplier Parts by Weight
9
Concrete Sealer
Waterborne epoxy systems are ideal for use as dust sealers on concrete.Not only do they help keep the area dust free but they make cleaning mucheasier. In addition, they provide excellent chemical resistance and preventstaining of the concrete.
Formulation: Clear Sealer using Incorez 148/024
Features:• Zero VOC• High gloss• Good hardness• Excellent chemical & water resistance
Formulation
% Solids (w/w)
% Solids (v/v)
VOC (g/L)
Potlife @ 20ºC (hours)
PHR
BK Surface dry time (hours)
BK Through dry time (hours)
Gloss (60º) - 7 day
Hardness (Persoz)
1 Day7 Day
71.80
67.74
0
1
70
5
9
159
132261
Properties
1. Polyamine Adduct
2. Wetting Agent
3. Defoamer
4. Diluent
Incorez 148/024
BYK-349
BYK-1711
Water
Incorez
BYK
BYK
Local
31.82
0.45
0.45
12.72
Epoxy Resin Polypox E 411 Dow 45.45
Diluent Water Local 9.11
100TOTAL
Manufacturing instructions are available on request.
These formulations are intended as a guide only and no guarantees are implied nor liabilities accepted.It is the responsibility of the formulator to thoroughly test the formulations to ensure suitability for intended use.
Part A Material Supplier Parts by Weight
Part B Material Supplier Parts by Weight
Part C Material Supplier Parts by Weight
10
Floor Paint
With physical characteristics such as excellent abrasion and impactresistance, together with high chemical, water and solvent resistance,Incorez waterborne epoxy curing agents are ideally suited for use inindustrial and decorative floor paints.
Formulation: Grey Gloss using Incorez 142
Features:• High gloss• Fast surface drying• Excellent hardness
• Good chemical & water resistance• Good abrasion resistance
These formulations are intended as a guide only and no guarantees are implied nor liabilities accepted.It is the responsibility of the formulator to thoroughly test the formulations to ensure suitability for intended use.
Formulation
1. Emulsified Curing Agent
2. Defoamer
3. Wetting & Dispersing Agent
4. Diluent
Incorez 142
BYK-1711
Disperbyk 180
Water
Incorez
BYK
BYK
Local
15.65
0.40
1.00
6.00
TOTAL 100
Manufacturing instructions are available on request.
5. Pigment
6. Filler
7. Black Pigment Columbian Chemicals
Tiona 595
Mistron R 20G
Raven 500
Cristal Global
IMERYS
10.30
11.00
0.10
8. Wetting & Levelling Agent Envirogem AD 01 Air Products 0.40
9. Co-Solvent (Benzyl Alcohol Replacement)
Dowanol DPH 255 Dow 2.00
10. Diluent (Benzyl Alcohol Replacement)
Water Local 6.15
53.00
Epoxy Resin Beckopox EP 2384W Cytec 47.00
Part A Material Supplier Parts by Weight
Part B Material Supplier Parts by Weight
% Solids (w/w)
% Solids (v/v)
VOC (g/L)
Potlife @ 20ºC (hours)
PHR
BK Surface dry time (hours)
BK Through dry time (hours)Gloss (60º) - 7 day
Hardness (Persoz)
1 Day7 Day
58.20
46.56
10
1½
33.33
2
9½
90
128273
Properties
PVC (%) 8.75
11
Floor Paint
With physical characteristics such as excellent abrasion and impactresistance, together with high chemical, water and solvent resistance,Incorez waterborne epoxy curing agents are ideally suited for use inindustrial and decorative floor paints.
Formulation: Grey Matt using Incorez 142
Features:• Matt finish• Good hardness
• Good chemical & water resistance• Good abrasion resistance
These formulations are intended as a guide only and no guarantees are implied nor liabilities accepted.It is the responsibility of the formulator to thoroughly test the formulations to ensure suitability for intended use.
% Solids (w/w)
% Solids (v/v)
VOC (g/L)
Potlife @ 20ºC (hours)
PHR
BK Surface dry time (hours)
BK Through dry time (hours)Gloss (60º) - 7 day
Hardness (Persoz)
1 Day7 Day
62.76
45.48
10
1½
94
4
8
4
164206
Properties
PVC (%) 15
Formulation
1. Emulsified Curing Agent
2. Defoamer
3. Wetting & Dispersing Agent
4. Diluent
Incorez 142
BYK-1711
Disperbyk 180
Water
Incorez
BYK
BYK
Local
20.00
0.54
1.08
7.15
TOTAL 100
Manufacturing instructions are available on request.
5. Pigment
6. Filler
7. Black Pigment Columbian Chemicals
Tiona 595
Mistron R 20G
Raven 500
Cristal Global
IMERYS
17.00
17.00
0.15
8. Matting Agent Evonik Chemicals
AceMATT TS 100 1.50
Epoxy Resin Araldite PZ 33757/67 Huntsman 21.20
Part A Material Supplier Parts by Weight
Part B Material Supplier Parts by Weight
9. Wetting & Levelling Agent Envirogem AD 01 Air Products 0.50
10. Co-Solvent (Benzyl Alcohol Replacement)
Dowanol DPH 255 Dow 2.67
11. Diluent Water Local 11.21
78.80
12
Floor Paint
With physical characteristics such as excellent abrasion and impactresistance, together with high chemical, water and solvent resistance,Incorez waterborne epoxy curing agents are ideally suited for use inindustrial and decorative floor paints.
Formulation: Red Semi-Gloss using Incorez 148/024
Features:• Semi-gloss finish• Zero VOC• Good hardness
Formulation
% Solids (w/w)
% Solids (v/v)
VOC (g/L)
Potlife @ 20ºC (hours)
PHR
BK Surface dry time (hours)
BK Through dry time (hours)Gloss (60º) - 7 day
Hardness (Persoz)
1 Day7 Day
67.80
53.80
0
1½
53
4
9
70
140230
1. Polyamine Adduct
2. Defoamer
3. Wetting & Dispersing Agent
4. Diluent
Incorez 148/024
BYK-1711
Disperbyk 180
Water
Incorez
BYK
BYK
Local
21.13
0.54
1.33
7.00
TOTAL 100
Properties
Manufacturing instructions are available on request
• Excellent chemical & water resistance• Good abrasion resistance
5. Pigment Red Oxide
6. Filler
7. Wetting & Levelling Agent
8. Co-Solvent (Benzyl Alcohol Replacement)
Kroma RO 5097
Mistron R 20G
Envirogem AD 01
Dowanol DPH 255
Elementis Pigments
IMERYS
Air Products
Dow
10.00
12.00
0.50
2.67
Epoxy Resin Araldite PZ 33757/67 Huntsman 40.00
PVC (%) 8
9. Diluent Water Local 4.83
60.00
These formulations are intended as a guide only and no guarantees are implied nor liabilities accepted.It is the responsibility of the formulator to thoroughly test the formulations to ensure suitability for intended use.
Part A Material Supplier Parts by Weight
Part B Material Supplier Parts by Weight
13
Wall Paint
Incorez waterborne epoxy curing agents are ideally suited for theformulation of high performance coatings. Their excellent adhesion to awide variety of substrates makes them particularly suited for use in hygienecoatings and for application in areas such as food factories, abattoirs,dairies, etc.
Formulation: White Gloss using Incorez 142 & Incorez 148/024
Features:• Gloss finish• Excellent hardness• Easy to clean
% Solids (w/w)
% Solids (v/v)
VOC (g/L)
Potlife @ 20ºC (hours)
PHR
BK Surface dry time (hours)
BK Through dry time (hours)
Gloss (60º) - 7 day
Hardness (Persoz)
1 Day7 Day
66.60
52.54
12.85
2
82
4½
10
80
140255
Properties
• Can be formulated into a hygiene coating• Excellent chemical & water resistance
These formulations are intended as a guide only and no guarantees are implied nor liabilities accepted.It is the responsibility of the formulator to thoroughly test the formulations to ensure suitability for intended use.
PVC (%) 9
Manufacturing instructions are available on request.
Formulation
1. Emulsified Curing Agent
2. Polyamine Adduct
3. Defoamer
4. Wetting & Dispersing Agent
Incorez 142
Incorez 148/024
BYK-1711
Disperbyk 180
Incorez
Incorez
BYK
BYK
21.765.44
0.54
1.08
TOTAL 100
5. Diluent
6. Pigment
7. Filler
9. Co-Solvent(Benzyl Alcohol Replacement)
Water
Tiona 595
Mistron R 20G
Dowanol DPH 255
Local
Cristal Global
IMERYS
Dow
7.00
10.50
12.00
2.67
Epoxy Resin Araldite PZ 33757/67 Huntsman 33.33
8. Wetting & Levelling Agent Envirogem AD 01 Air Products 0.40
66.67
10. Diluent Water Local 5.28
Part A Material Supplier Parts by Weight
Part B Material Supplier Parts by Weight
14
Self-Levelling Floor Coating
Incorez 148/700 has been designed to cure liquid epoxy resins in thickfilms, making it particularly suited for formulation into high-build self-levelling floor coatings. These coatings can be applied over damp and/orgreen concrete with minimal shrinkage and fast hardness and strengthdevelopment. The high coefficient of water vapour permeability results inbreathable flooring, eliminating the problems of blistering and debonding.
Features:• Zero VOC• Low odour• Good adhesion
• Good physical properties• Good compatibility with epoxy and
polyurethane topcoats
These formulations are intended as a guide only and no guarantees are implied nor liabilities accepted.It is the responsibility of the formulator to thoroughly test the formulations to ensure suitability for intended use.
Part A Material Supplier Parts by Weight
Formulation
1. Polyamine Adduct
2. Defoamer
3. Diluent
4. Pigment
Incorez 148/700
BYK-1615
Water
Tiona 595
Incorez
BYK
Local
Cristal Global
10.00
0.80
3.00
3.80
Part B Material Supplier Parts by Weight
Manufacturing instructions are available on request.
5. Filler
6. Filler
7. Filler
8. Thixotropic Agent
EWO
Quartz Powder M6
Quartz Sand (0.1-0.3)
Deuteron VT 819 (3% aq)
Sachtleben
Sibelco
Local
Deuteron
13.00
27.00
35.00
0.40
Epoxy Resin D.E.R 358 Dow 9.00
9. Diluent Water Local 7.00
100
Weight
Mixing Ratio Surface Finish Matt
100:9
Volume 6.0:1.0
PVC (%)
Binder Content (%)
Working Time (minutes)
68
13.30
30
Density Chemical Resistance 24 hour,Spot test
Part A
Part BMix
2.09
1.121.95
Solid Content (Weight %)
3% Acetic Acid
10% NaOH
Ethanol
Xylene
Water
No Effect
No Effect
No Effect
No Effect
No Effect
Part APart B
Mix
85
100
86
Hardness (Shore D)
1 Day (20ºC)
7 Day (20ºC)
1 Day (10ºC)
60
70
60
7 Day (10ºC) 70
Stain Resistance 24 hour,Spot test
Red Wine
Tea
Coffee
Cola
MustardKetchup
No Effect
No Effect
No EffectNo Effect
Slight Stain
Slight Stain
Properties
Total
15
Comparison Charts
Primer/Sealer
ThinFilm
ThickFilm
Concrete Primer
Concrete Sealer
Industrial Flooring
Decorative Flooring
Walls
Self-Levelling
Epoxy Modified Cement
Incorez142
Incorez148/010
Incorez148/024
Incorez148/700
Recommended Suitable
Recommended Suitable
Curing agent selection chart
High Gloss
Fast Cure
Long Pot Life
Low Viscosity
Ultimate Hardness
Incorez142
Property Incorez148/010
Incorez148/024
Incorez148/700
Curing agent properties chart
Incorez Limited
Miller Street
Preston • Lancashire
PR1 1EA • England
t: +44 (0)1772 201964
f: +44 (0)1772 255194
e: info@incorez.com
w: www.incorez.com
Manufacturers of specialist resins & polymers:
• Oxazolidines
• Waterborne epoxy curing agents
• Polyurethane dispersions
ISSUE 2 - 01/14