Post on 16-Jan-2016
description
Kalzip® roof systems
Construction details
Corus Bausysteme
Planning Guidance
Kalzip® aluminium roofing systems are suitable for a wide variety of applications and not only offer a lengthy service life but also excellent economic efficiency. Their compliance with the current requirements of construction physics relating to fire/acoustic protection and the EnEV energy-saving directives is exemplary.
These construction recommendations are based on state-of-the-art technology. They are provided to the best of our knowledge and based on our experience and studies. They do not refer to any specific application and cannot give rise to any claims for compensation. We reserve the right to make any changes to the construction or product range which seem technically sensible in view of our high demands for quality and progress.
The vendor accepts no liability for the advice rendered to the purchaser within the framework of the technical servicewhich he provides. All drawings, sales documents or other suggested structures, procedures and ideas are presented without obligation to the purchaser for checking. It is the duty of the purchaser to ensure that there is no infringement of the trade mark rights (protection rights/industrial property rights?) of a third party.
The constructional details represent suggestions for roof structures designs which have two shells and must be adapted to suit the actual constructional facts and conditions. The design of these types of structures requires careful planning,calculation, skilled preparation and installation. For this reason, all conditions and facts relating to use, in particular thoserelating to construction physics, must be taken into consideration. Standard constructions, which fulfil all requirements, are not possible.
Kalzip® plastic compound clipKalzip® compound clips are not available in all sizes.All details are also applicable to the use of aluminium clips.
Standards/instructions
The current applicable standards and manufacturer’s instructions should be observed.
Air tightnessAll room sealing connections should be made air-tight in accordance with the EnEV energy-saving directives.
Fixed points/ fasteners
Fixed points and featured fasteners should be used in accordance with the static calculations.
May 2004 This construction guide replaces all previous construction details.
Preface
Construction details truss roof/purlin roof
Construction 101 Kalzip® deck roof system - rafter roof 102 Kalzip® deck roof system - purlin roof
Ridge 121 Duo-pitch ridge purlin roof122 Duo-pitch ridge truss roof123 Mono-pitch ridge truss roof124 Abutment ridge to parapet truss roof125 Mono-pitch ridge overhang (with clip bar) truss roof126 Mono-pitch ridge overhang (without clip bar) truss roof
Eaves 141 Eaves detail with gutter purlin roof142 Eaves detail with gutter truss roof 143 Parapet eaves gutter detail truss roof 144 Overhanging eaves (with clip bar) truss roof 145 Overhanging eaves (without clip bar) truss roof 146 Valley gutter detail truss roof
Ridge 161 Verge purlin roof162 Verge truss roof 163 Abutment to parapet truss roof 164 Verge with Kalzip® transition sheet truss roof 165 Cantilevered verge truss roof166 Cantilevered verge with steel plate bracket purlin roof167 Curved verge truss roof168 Curved verge with Kalzip® transition sheet truss roof
Construction details rafter roof
Construction 201 Roof construction with rafter insulation rafter roof202 Roof construction Kalzip® AF with intermediate rafter insulation rafter roof
Ridge 221 Ridge with fixed point rafter roof 222 Abutment ridge to parapet rafter roof 223 Cantilevered ridge with clip bar rafter roof 224 Overhanging ridge with cantilever rafter rafter roof
Eaves 241 Dripping eaves rafter roof242 Cantilevered dripping eaves with clip bar rafter roof 243 Overhanging ridge with cantilever rafter rafter roof 244 Dripping eaves Kalzip® AF rafter roof 245 Dripping eaves Kalzip® AF/ventilated masonry rafter roof
Ridge 261 Overhanging verge rafter roof262 Overhanging verge with Kalzip® transition sheet rafter roof263 Overhanging verge with Kalzip® AF rafter roof 264 Overhanging round verge rafter roof
Supplementary construction details
Hip 301 Hip with ridge closure purlin roof 302 Welded hip with Kalzip® transition sheet purlin roof
Groove 303 Groove with gutter rafter roof304 Groove with Kalzip® AF rafter roof305 Groove on building unit with expansion member
Contents
Roof-light 311 Domed roof-light roofing frame312 Cross-section roof-light with flat flange - roofing frame truss roof 313 Cross-section roof-light with flat flange truss roof 314 Cross-section roof-light with Kalzip® roofing frame truss roof 315 Longitudinal roof-light with Kalzip® roofing frame truss roof
Roof lights 321 Lighting row connection, below gable end truss roof322 Lighting row connection, below gable end truss roof323 Lighting row connection, below gable end truss roof324 Lighting row joint - lateral truss roof
Joints 331 Curved roof with welded ridge jolt truss roof 332 Curved roof with sealed lateral jolt truss roof
Stepped roofs 341 Lowered dripping eaves rafter roof 342 Lowered verge rafter roof
Expansion joint 351 Expansion joint Kalzip® truss roof
Ridge 361 Ridge flashing - cantilevered362 Sliding ridge - Duo-pitch roof truss roof 363 Ventilated ridge rafter roof
Construction details Kalzip NatureRoof®
Ridge 401 Duo-pitch ridge purlin roof 402 Mono-pitch ridge truss roof403 Mono-pitch roof with attic truss roof
Eaves 411 Dripping eaves detail with gutter purlin roof 412 Dripping eaves with parapet truss roof
Verge 421 Verge purlin roof422 Verge with parapet truss roof 423 Verge with Kalzip® transition sheet truss roof
Additions 431 Installation and shearing protection truss roof 432 Domed rooflight truss roof433 Internal box gutter thermally insulated truss roof 434 Curved roof with welded ridge jolt truss roof
Construction details Kalzip Duo® and Kalzip DuoPlus®
Construction 501 Roof construction with trapezoidal steel deck truss roof 502 Roof construction with aerated concrete roof slaps truss roof 503 Roof construction purlin roof504 Roof construction with upper insulation rafter roof 505 Roof construction intermediate rafter insulation rafter roof 506 Roof construction with trapezoidal steel profile (structural deck) truss roof
Additions 511 Duo-pitch ridge purlin roof521 Dripping eaves truss roof531 Verge truss roof
Contents
01.02.04scale 1:10
Detail 101
Construction detail101 Kalzip® deck roof system - rafter roof
Compound clip*(diagonally installed)Alternative: Al-clip with thermal barrier
Kalzip®
Kalzip® rock wool insulation
Kalzip® vapour control layer
Compound clip*(diagonally installed)Alternative: Al-clip with thermal barrier
Kalzip®
Kalzip® rock wool insulation
Kalzip® vapour control layer
Cross-section
Horizontal section
Structural deck
Rafter
* Compound clips are not available in all sizes.
Structural deck
Rafter
Construction detail102 Kalzip® deck roof system - purlin roof
Horizontal section
Compound clip*Alternative: Al-clip with thermal barrier
Top-hat sub-purlin
Kalzip®
Kalzip® rock wool insulation
Kalzip® vapour control layer
Cross-section
Structural deck
Purlin
Rafter
* Compound clips are not available in all sizes.
Structural deck
Purlin
Rafter
Compound clip*Alternative: Al-clip with thermal barrier
Top-hat sub-purlin
Kalzip®
Kalzip® rock wool insulation
Kalzip® vapour control layer
Detail 102
01.02.04scale 1:10
Construction detail - Kalzip® liner-deck roof system - purlin roof121 Duo-pitch ridge
Ridge flashing
Insulation - rigid**
Kalzip® vapour control layer
Kalzip® rock wool insulation
Alternative: Fixed point clipAl-clip with thermal barrier
Fixing of ridge flashing:max. distance 400 mm, only intoridge closure
Type of fixed point to be determined by calculation
Ridge flashing
Spacer profile
Ridge turn up
Fixed point clipCompound clip*
Filler block
Ridge closure
Kalzip®
Liner deck
Top-hat sub-purlin
Purlin
Rafter
Inner skin flashing
* Compound clips are not available in all sizes.** Special precautions must be taken when soft thermal insulation is used to prevent penetration.
≥ 100 ≥ 70
01.02.04scale 1:5
Detail 121
Construction detail - Kalzip® deck roof system - rafter roof 122 Duo-pitch ridge
Alternative: Fixed point clipAl-clip with thermal barrier
Fixing of ridge flashing:max. distance 400 mm, only intoridge closure
Type of fixed point to be determined by calculation
Ridge flashing
Spacer profile
Ridge turn up
Kalzip® rock wool insulation
Insulation - rigid**
Kalzip® vapour control layer
Structural deck
Rafter
Fixed point clipCompound clip*
Filler block
Ridge closure
Kalzip®
* Compound clips are not available in all sizes.** Special precautions must be taken when soft thermal insulation is used to prevent penetration.
≥ 100 ≥ 70
Detail 122
01.02.04scale 1:5
Construction detail - Kalzip® deck roof system - rafter roof123 Mono-pitch ridge
01.02.04scale 1:5
Detail 123
Type of fixed point to be determined by calculation
Al-Fixed point clip with thermal barrierAlternative: Compound clip*
Filler block
Fixing of ridge flashing:max. distance 400 mm, only into Ridge closure
Ridge closure
Spacer profile
Ridge turn up
Ridge flashing
Retainer
Insulation - rigid**
Slosure profile tostructural liner tray
Sealing strip 2x
Kalbau® trapezoidal deck
Structural liner tray
Insulation
Sealing strip
Thermal isolation strip
Structural deck
Internal closure flashing
* Compound clips are not available in all sizes.** Special precautions must be taken when soft thermal insulation is used to prevent penetration.
Kalzip®
Kalzip®
rock wool insulation
Kalzip® vapour control layer
Construction detail - Kalzip® deck roof system - rafter roof 124 Abutment ridge to parapet
Detail 124
01.02.04scale 1:5
Fixed point clipCompound clip*Alternative: Al-clip with thermal barrier
Filler block
Fixing ofridge flashing: max. distance 400 mm; not into standing seam
Kalzip®
rock wool insulation
Insulation - rigid**
Kalzip® vapour control layer
Structural deck
Internal closureflashing
Sealing strip
Coping system
Timber bearer
Coping bracket
Ridge closure
Kalzip®
Ridge flashingSpacer profileRidge turn up
* Compound clips are not available in all sizes.** Special precautions must be taken when soft thermal insulation is used to prevent penetration.
≥ 100 ≥ 70
Construction detail - Kalzip® deck roof system - rafter roof125 Mono-pitch ridge overhang (with clip bar)
01.02.04scale 1:5
Detail 125
Fix
ed p
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be
det
erm
ined
by
calc
ula
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max
. d
ista
nce
4
00
mm
, n
ot
into
sta
nd
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sea
m
Rid
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clo
sure
Kal
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pro
file
to
stru
ctu
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liner
tra
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Th
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al i
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trip
Sea
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str
ip 2
x
Kal
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Str
uct
ura
l lin
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ray
Insu
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on
Str
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Inte
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Tim
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Str
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Kal
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pro
file
Rid
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urn
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det
erm
ined
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ulat
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(max
. 15
00)
det
erm
ined
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calc
ulat
ion
Kal
zip
®
Al-
clip
bar
Kal
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rock
wo
ol
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on
Construction detail - Kalzip® deck roof system - rafter roof 126 Mono-pitch ridge overhang (without clip bar)
Detail 126
01.02.04scale 1:5
Kal
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oid
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rofil
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Str
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Insu
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Clo
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file
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tra
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Th
erm
al i
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Sea
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str
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Str
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Inte
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ulat
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-fix
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Tim
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rer
Kal
zip
®:
Len
gth
min
. 5
,0 m
Kal
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oo
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sula
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Tim
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su
pp
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Kal
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es’
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‘Eav
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lock
Construction detail - Kalzip® liner-deck roof system - purlin roof 141 Eaves detail with gutter
01.02.04scale 1:5
Detail 141
* Compound clips are not available in all sizes.
Alternative
Kalzip®
Sealing strip
Al-clip
Gutter
Gutter brackets
Closure flashing
Compound clip*
Filler block
Drip angle
Closure flashing
Timber eaves bearer
Timber spacer
Liner-deck
Purlin
Rafter
Kalzip® rock wool insulation
Kalzip® vapour control layer
Insulation - rigid
Construction detail - Kalzip® deck roof system - rafter roof142 Eaves detail with gutter
Detail 142
01.02.04scale 1:5
Structural deck
Rafter
Internal closureflashing
Sealing strip 2x
Kalzip®
Insulation rigid
Timber spacer
Kalzip®
vapour control layer
Kalzip®
rock wool insulation
Gutter brackets
Timber eaves bearer
Al-clip
Gutter
Filler block
Drip angle
Closure flashing
Thermal isolation strip
Closure profile tostructural liner tray
Structural liner tray
Insulation
Kalbau® SN 18/76
Construction detail - deck roof system - rafter roof 143 Parapet eaves gutter detail
01.02.04scale 1:5
Detail 143
Str
uct
ura
l dec
k
Raf
ter
Circ
ular
sea
ling
strip
Gu
tter
ou
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Gu
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lin
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Rai
nw
ater
pip
e
Gu
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Insu
lati
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- r
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Gu
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lin
er
(fu
lly s
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d)
Insu
lati
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ret
ain
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Dri
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Fill
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lock
Co
pin
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stem
Cop
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bra
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Tim
ber
Kal
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®
trp
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idal
pro
file
Z-P
rofil
e
Clo
sure
fla
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Sea
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str
ip
Kal
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Insu
lati
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- r
igid
Kal
zip
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po
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ont
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Kal
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oo
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Co
mp
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clip
*A
lter
nat
ive:
Al-
clip
wit
h t
her
mal
bar
rier
Em
erg
ency
ove
rflo
w
* Compound clips are not available in all sizes.
Construction detail - deck roof system - rafter roof 144 Overhanging eaves (with clip bar)
Detail 144
01.02.04scale 1:5
Str
uct
ura
l d
eck
Inte
rnal
clo
sure
flash
ing
Sea
ling
str
ip 2
x
Raf
ter
Sp
acer
pro
file
Top
-hat
su
b-p
url
in
Kal
zip
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po
ur
con
tro
l lay
er
Kal
zip
®
Al-
clip
bar
Kal
zip
®
rock
wo
ol
insu
lati
on
Gu
tter
Fill
er b
lock
Dri
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Gu
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b
rack
ets
Kal
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N 1
8/7
6
Th
erm
al i
sola
tio
n s
trip
Clo
sure
pro
file
to s
tru
ctu
ral
liner
tra
y
Str
uct
ura
l lin
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ray
Insu
lati
on
Kal
bau
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N 1
8/7
6
det
erm
ined
by
calc
ulat
ion
(max
. 15
00)
det
erm
ined
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calc
ulat
ion
Construction detail - Kalzip® deck roof system - rafter roof145 Overhanging eaves (without clip bar)
01.02.04scale 1:5
Detail 145
Str
uct
ura
l dec
k
Inte
rnal
clo
sure
flash
ing
Sea
ling
str
ip 2
x
Raf
ter
Gu
tter
Fill
er b
lock
Dri
p a
ng
le
Al-
clip
: le
ng
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00
mm
2 r
ivet
s o
n t
he
smal
l rib
Gu
tter
bra
cket
s
Al-
clip
len
gth
det
erm
ined
by
calc
ula
tio
n
Tim
ber
eav
es b
eare
r
Kal
zip
®:
Len
gh
t m
in.
5,0
m
Kal
zip
®ro
ck w
oo
l in
sula
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n
Tim
ber
sp
acer
Kal
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po
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ont
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r
Th
erm
al is
ola
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rip
Clo
sure
pro
file
tost
ruct
ura
l lin
er t
ray
Str
uct
ura
l lin
er t
ray
Insu
lati
on
Kal
bau
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apez
oid
alp
rofil
e
Construction detail - Kalzip® deck roof system - rafter roof 146 Valley gutter detail
Detail 146
01.02.04scale 1:5
Kal
zip
®ro
ck w
oo
l in
sula
tio
n
Cir
cula
r se
alin
g s
trip
Gu
tter
ou
tlet
Gu
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lin
er o
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et
Rai
nw
ater
pip
e
Fill
er b
lock
Dri
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ng
le
Clo
sure
fla
shin
g
Al-
clip
Tim
ber
eav
es b
eare
r
Tim
ber
sp
acer
Clo
sure
fla
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Str
uct
ura
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Raf
ter
Kal
zip
®
Insu
lati
on
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Co
mp
ou
nd
clip
*
Kal
zip
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po
ur
con
tro
l la
yer
Gu
tter
Insu
lati
on
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ter
liner
(ful
ly s
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erg
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Alt
ern
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ve
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tive
w
ith
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ber
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r
* Compound clips are not available in all sizes.
Construction detail - Kalzip® liner-deck roof system - purlin roof161 Verge
01.02.04scale 1:5
Detail 161
* Compound clips are not available in all sizes.
Al-clip
Tolerance profile
Gable end channel
Gable end clip
Verge flashing
Retainer flashing
Closure flashing
Sealing strip
Timber verge bearer
Kalzip®
Kalzip® rock wool insulation
Compound clip*Alternative: Al-clip with thermal barrier
Top-hat sub-purlin
Kalzip® vapour control layer
Liner deck
Interal closure flashing
Purlin
Rafter
Kalzip ® TF 800 R
Tolerance
Construction detail - Kalzip® deck roof system - rafter roof162 Verge
Detail 162
05.05.04scale 1:5
* Compound clips are not available in all sizes.
Al-clip
Tolerance profile
Gable end channel
Gable end clip
Verge flashing
Flashing retainersupport
Timber verge bearer
Kalzip®
Kalzip® rock wool insulation
Compound clip*Alternative: Al-clip withthermal barrier
Kalzip® vapour control layer
Verge profile
Structural deck
Sealing strip
Rafter
Tolerance
ToleranceAlternative
Construction detail - Kalzip® deck roof system - rafter roof163 Abutment to parapet
01.02.04scale 1:5
Detail 163
* Compound clips are not available in all sizes.
Coping system
Coping bracket
Timber bearer
Retainer flashing
Verge flashing
Gable end clip
Gable end channel
Tolerance profile
Z-Profil
Kalbau® trapezoidal profile
Kalzip® rock wool insulation
Kalzip® vapour control layer
Structural deck
Insulation - rigid
Sealing strip
Kalzip®
Compound clip*Alternative: Al-clip with thermal barrier
Kalzip® transition sheet
Insulation - rigid
Tolerance
min. 150
Alternative
Construction detail - Kalzip® deck roof system - rafter roof 164 Verge with Kalzip® transition sheet
Detail 164
01.02.04scale 1:5
* Compound clips are not available in all sizes.
Internal closureflashing
Sealing strip
Kalzip® TF 800 R
Closure flashing
Flashing retainer/support
Kalzip® transition sheet
Compound clip*Alternative: Al-clip with thermal barrier
Kalzip® rock wool insulation
Kalzip® vapour control layer
Structural deck
Construction detail - Kalzip® deck roof system - rafter roof 165 Cantilevered verge
01.02.04scale 1:5
Detail 165
det
erm
ined
by
calc
ula
tio
nT
her
mal
iso
lati
on
stri
p
Sea
ling
str
ip
Clo
sure
pro
file
tost
ruct
ura
l lin
er t
ray
Str
uct
ura
l lin
er t
ray
Insu
lati
on
Kal
bau
®S
N 1
8/7
6
Kal
zip
®
Al-
clip
wit
h t
her
mal
bar
rier
Rec
tan
gu
lar
ho
llow
sec
tio
n
Kal
zip
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oo
l in
sula
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n
Kal
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po
ur
con
tro
l la
yer
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shin
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etai
ner
/su
pp
ort
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ansi
tio
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hee
t
Str
uct
ura
l d
eck
Top
-hat
su
pp
ort
pro
file
Th
erm
al i
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n
Top
-hat
su
pp
ort
Kal
bau
®
SN
18
/76
Construction detail - Kalzip® liner-deck roof system - purlin roof 166 Cantilevered verge with steel plate bracket
Detail 166
01.02.04scale 1:5
Kal
zip
®
Kal
zip
®ro
ck w
oo
l in
sula
tio
n
Kal
zip
®va
po
ur
con
tro
l la
yer
Top
-hat
su
b-p
url
in
Co
mp
ou
nd
clip
*A
lter
nat
ive:
Al-
clip
w
ith
th
erm
al b
arri
er
Ste
el p
late
bra
cket
Vap
ou
r co
ntr
ol
laye
r cl
amp
ed s
eale
d
Th
erm
al i
sula
tio
n
Kal
bau
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N 1
8/7
6
Lin
er-d
eck
Pu
rlin
Raf
ter
Inte
rnal
clo
sure
fla
shin
g
Gab
le e
nd
clip
Om
ega
pro
file
Al-
clip
* Compound clips are not available in all sizes.
Construction detail - Kalzip® deck roof system - rafter roof 167 Curved verge
01.02.04scale 1:5
Detail 167
* Compound clips are not available in all sizes.
Curved verge flashing
Perforated closure flashing
Flashing retainer/support
Gable end clip
Gable end channel (curved by slotting)
Tolerance profile (in short lenghts)
Convex Kalzip®
Kalzip® rock wool insulation
Compound clip*Alternative: Al - clip with thermal barrier
Kalzip® vapour control layer
Structural deck
Closure flashingKalbau®
SN 18/76
Vapour controllayer clampedand sealed
Ri
Construction detail - rafter roof 168 Curved verge with Kalzip® - transition sheet
Detail 168
01.02.04scale 1:5
* Compound clips are not available in all sizes.
Kalzip® transition sheet - curved
Perforated closure flashing
Flashing retainer/supportKalzip®
rock wool insulation
Convex Kalzip®
Compound clip*Alternative: Al-clip with thermal barrier
Kalzip® vapour control layer
Structural deck
Closure flashing
Kalbau®
SN 18/76
Vapour controllayer clampedand sealed
Ri
Construction detail rafter roof201 Roof construction with rafter insulation
01.02.04scale 1:10
Detail 201
Cross-section
Longitudinal section
Compound clip*Alternative: Al-clip with thermal barrier
Timber (min. 10/6)
Kalzip®
Timber rater
Timber shuttering
Kalzip® vapour control layer H
Kalzip® rock wool insulation
Timber (min. 10/6)
Compound clip*Alternative: Al-clip with thermal barrier
Kalzip®
Timber rater
Timber shuttering
Kalzip® vapour control layer H
Kalzip® rock wool insulation * Compound clips are not
available in all sizes.
Construction detail rafter roof202 Roof construction Kalzip® AF with intermediate rafter insulation
Detail 202
01.02.04scale 1:10
Cross-section
Longitudinal section
Compound clip E10(diagonally installed)Alternative: Al-clip L10
Precovering (open for diffusion)
Kalzip® AF
Timber shuttering
Timber rater
Kalzip® rock wool insulation
Kalzip® vapour control layer
Timber lathing
Interior lining layer
Kalzip® AF
Compound clip E10(distributed installed)Alternative: Al-clip L10
Precovering (open for diffusion)
Timber rater
Timber shuttering
Kalzip® rock wool insulation
Kalzip® vapour control layer
Timber lathing
Interior lining layer
Construction detail - rafter roof221 Ridge with fixed point
01.02.04scale 1:5
Detail 221
Kal
zip
®
Rid
ge
flash
ing
Tim
ber
Fix
ed p
oin
t cl
ip d
eter
min
ed b
y ca
lcu
lati
on
Co
mp
ou
nd
clip
*
Tim
ber
raf
ter
Tim
ber
sh
utt
erin
g
Kal
zip
®va
po
ur
con
tro
l la
yer
H
Th
erm
al i
nsu
lati
on
- r
igid
Kal
zip
®ro
ck w
oo
l in
sula
tio
n
Fix
ing
of
rid
ge
flash
ing
:m
ax.
dis
tan
ce 4
00
mm
, in
to r
idg
e cl
osu
re
Sp
acer
pro
file
Rid
ge
turn
ou
t
Fix
ed p
oin
t cl
ip d
eter
min
ed
by
calc
ula
tio
n;
Al-
clip
Fill
er b
lock
Rid
ge
clo
sure
≥10
0≥
70
Typ
e o
f fix
ed p
oin
t to
be
det
erm
ined
by
calc
ula
tio
n*
Co
mp
ou
nd
clip
s ar
e n
ot
avai
lab
le i
n a
ll si
zes.
Construction detail - rafter roof222 Abutment ridge to parapet
Detail 222
01.02.04scale 1:5
Clip track with sealing strip
Timber rafter
Timber shuttering
Kalzip® vapour control layer H
Thermal insulation - rigid
Coping system
Timber eaves bearer
Coping bracket
Ridge flashing
Spacer profile
Ridge turn up
Kalzip® rock wool insulation
Timber
Fixed point clip determined bycalculation; Compound clip*
Filler block
Ridge closure
Kalzip®
≥ 100≥ 70
Type of fixed point to be determined by calculation
* Compound clips are not available in all sizes.
Construction detail - rafter roof223 Cantilevered ridge with clip bar
01.02.04scale 1:5
Detail 223
Kal
zip
®va
po
ur
con
tro
l la
yer
H
Tim
ber
sh
utt
erin
g
Tim
ber
raf
ter
Insu
lati
on
Pan
el
Fill
er b
lock
Dri
p a
ng
le w
ith
sea
ling
str
ip
Fill
er b
lock
Tim
ber
su
pp
ort
s
Kal
zip
®ro
ck w
oo
l in
sula
tio
n
Kal
zip
®
Al-
clip
bar
Rid
ge
clo
sure
Fill
er b
lock
Clo
sure
fla
shin
g
Sp
acer
pro
file
Kal
bau
®S
N 1
8/7
6
Str
ipp
ing
fel
t
Clip
pin
g t
rack
wit
h s
ealin
g s
trip
det
erm
ined
by
calc
ulat
ion
(max
. 15
00)
det
erm
ined
by
calc
ulat
ion
Alt
ern
ati
ve
Construction detail - rafter roof 224 Overhanging ridge with cantilever rafter
Detail 224
01.02.04scale 1:5
Kal
zip
®
Tim
ber
sp
acer
Kal
zip
®ro
ck w
ool i
nsul
atio
n
Kal
zip
®va
pou
r co
ntro
l lay
er H
Tim
ber
shu
tter
ing
Tim
ber
raf
ter
Fix
ed p
oin
t cl
ipA
l-cl
ip
Tim
ber
bea
rer
Fla
shin
g
Fill
er b
lock
Dri
p a
ng
le
Insu
lati
on
Tim
ber
sh
utt
erin
g
Can
tile
ver
raft
er
Rid
ge
clo
sure
Clip
pin
g t
rack
wit
h s
ealin
g s
trip
Construction detail - rafter roof241 Dripping eaves
01.02.04scale 1:5
Detail 241
Timber rafter
Timber shuttering
Kalzip® vapour control layer H
Thermal insulation - rigid
Kalzip® rock wool insulation
Gutter
Filler block
Drip angle
Closure flashing
Gutter brackets
Closure flashing
Flashing retainer
Timber eaves bearer
Timber spacer
Al-clip
Kalzip®
20
Construction detail - rafter roof242 Cantilevered eaves with clip bar
Detail 242
01.02.04scale 1:5
Tim
ber
su
pp
ort
s
Kal
zip
®
vap
ou
r co
ntr
ol
laye
r H
Tim
ber
sh
utt
erin
g
Tim
ber
raf
ter
Kal
zip
®ro
ck w
oo
l in
sula
tio
n
Tim
ber
sp
acer
Tim
ber
Al-
clip
bar
Kal
zip
®
Fill
er b
lock
Dri
p a
ng
le
Kal
bau
®
SN
18
/76
Con
nect
ing
angl
e
Clip
pin
g t
rack
w
ith
sea
ling
str
ip
Gu
tter
bra
cket
s
Gu
tter
det
erm
ined
by
calc
ulat
ion
dete
rmin
ed b
y ca
lcul
atio
n (m
ax. 1
500)
Construction proposal rafter roof243 Overhanging dripping eaves with cantilever rafter
01.02.04scale 1:5
Detail 243
Gu
tter
Fill
er b
lock
Dri
p a
ng
le
Clo
sure
fla
shin
g
Tim
ber
eav
es b
eare
r
Al-
clip
Kal
zip
®
Tim
ber
sp
acer
Kal
zip
®
rock
wo
ol
insu
lati
on
Kal
zip
®va
pou
r co
ntro
l lay
er H
Tim
ber
sh
utt
erin
g
Tim
ber
raf
ter
Can
tile
ver
raft
er
Clo
sure
pro
file
Sea
ling
str
ip
Construction detail - rafter roof244 Dripping eaves Kalzip® AF
Detail 244
01.02.04scale 1:5
Clo
sure
fla
shin
g
Dri
p a
ng
le
Fill
er b
lock
Gu
tter
Kal
zip
®va
po
ur
con
tro
l la
yer
Inte
rio
r lin
ing
lay
er
Tim
ber
lat
hin
g
Kal
zip
®ro
ck w
oo
l in
sula
tio
n
Tim
ber
raf
ter
Tim
ber
sh
utt
erin
g
Pre
cove
rin
g(o
pen
fo
r d
iffu
sio
n)
Kal
zip
®
Al-
clip
Exp
ose
d s
hu
tter
ing
Em
bed
ing
gu
tter
bra
cket
s
Co
pin
g r
afte
r
Kal
zip
® A
F
Exp
ose
d s
hu
tter
ing
Co
mp
ou
nd
clip
E1
0
Clip
pin
g t
rack
w
ith
sea
ling
str
ip
Alt
ern
ati
ve
Construction detail - rafter roof245 Dripping eaves Kalzip® AF/ventilated masonry
01.02.04scale 1:5
Detail 245
Clo
sure
fla
shin
g
Dri
p a
ng
le
Fill
er b
lock
Gu
tter
Kal
zip
®va
po
ur
con
tro
l la
yer
Inte
rio
r lin
ing
lay
er
Tim
ber
lat
hin
g
Kal
zip
®ro
ck w
oo
l in
sula
tio
n
Tim
ber
raf
ter
Tim
ber
sh
utt
erin
g
Pre
cove
rin
g(o
pen
fo
r d
iffu
sio
n)
Per
fora
tet
met
al s
hee
t
Exp
ose
d s
hu
tter
ing
Kal
zip
® A
F
Co
mp
ou
nd
clip
E1
0
Clip
pin
g t
rack
w
ith
sea
ling
str
ip
Construction detail - rafter roof261 Overhanging verge
Detail 261
01.02.04scale 1:5
Gab
le e
nd
clip
Gab
le e
nd
ch
ann
el
Tole
ran
ce p
rofil
e
Ver
ge
flash
ing
Kal
zip
®va
po
ur
con
tro
l la
yer
H
Tim
ber
sh
utt
erin
g
Tim
ber
raf
ter
Tim
ber
sp
acer
Pu
rlin
Kal
zip
®ro
ck w
oo
l in
sula
tio
n
Kal
zip
®
Al-
clip
det
erm
ined
by
calc
ula
tio
n
Tim
ber
sh
utt
erin
g
Can
tile
ver
pu
rlin
Fla
shin
g r
etai
ner
- t
wo
-par
t
Clip
pin
g t
rack
wit
h s
ealin
g s
trip
Construction detail - rafter roof262 Overhanging verge with Kalzip® transition sheet
01.02.04scale 1:5
Detail 262
Clip
pin
g t
rack
wit
h s
ealin
g s
trip
Kal
zip
®va
po
ur
con
tro
l la
yer
H
Tim
ber
sh
utt
erin
g
Tim
ber
raf
ter
Tim
ber
sp
acer
Kal
zip
®ro
ck w
oo
l in
sula
tio
n
Kal
zip
®
Al-
clip
det
erm
ined
by
calc
ula
tio
n
Fla
shin
g r
etai
ner
Kal
zip
®tr
ansi
tio
n s
hee
t
Tim
ber
sh
utt
erin
g
Can
tile
ver
pu
rlin
Construction detail - rafter roof263 Overhanging verge Kalzip® AF
Detail 263
01.02.04scale 1:5
Clip
pin
g t
rack
wit
h s
ealin
g s
trip
Inte
rio
r lin
ing
lay
er
Tim
ber
lat
hin
g
Kal
zip
®va
po
ur
con
tro
l la
yer
H
Kal
zip
®ro
ck w
oo
l in
sula
tio
n
Kal
zip
®A
Fp
rofil
e sh
eet
Co
mp
ou
nd
clip
E1
0
Alt
ern
ativ
e: A
l-cl
ip
Pre
cove
rin
g(o
pen
fo
r d
iffu
sio
n)
Tim
ber
sh
utt
erin
g
Ext
erio
r ra
fter
low
er
Fla
shin
g r
etai
ner
Kal
zip
®A
Ftr
ansi
tio
n s
hee
t
Exp
ose
d s
hu
tter
ing
Construction detail - rafter roof264 Overhanging round verge
01.02.04scale 1:5
Detail 264
Clip
pin
g t
rack
wit
h s
ealin
g s
trip
Kal
zip
®va
po
ur
con
tro
l la
yer
H
Tim
ber
sh
utt
erin
g
Kal
zip
®ro
ck w
oo
l in
sula
tio
n
Tim
ber
raf
ter
Tim
ber
sp
acer
Can
tile
ver
pu
rlin
Al-
clip
Kal
zip
®
Kal
zip
®tr
ansi
tio
n s
hee
t
Fla
shin
g r
etai
ner
Cu
rved
ver
ge
flash
ing
Tole
ran
ce p
rofil
e (in
sh
ort
len
gh
ts)
Gab
le e
nd
clip
Cu
rved
gab
le e
nd
ch
ann
el
Alt
ern
ati
ve
det
erm
ined
by
calc
ulat
ion
Construction detail - purlin roof 301 Hip with ridge closure
Detail 301
01.02.04scale 1:5
* Compound clips are not available in all sizes.
Spacer profile
Ridge flashing
Filler block
Ridge closure
Kalzip®
Ridge flashing
Spacer profile
Filler block
Ridge closure
Kalzip®
Hip purlin
Top-hat sub-purlin
Structural liner-deck
Insulation - rigid
Kalzip® vapour control layer
Kalzip® rock wool insulation
Ridge turn up
Fixed point clipCompound clip*
Fixing of ridge flashing:max. distance 400 mm, not into standing seam
Type of fixed point to be determined by calculation
≥ 100 ≥ 70
Construction detail - purlin roof 302 Welded hip with Kalzip® transition sheet
01.02.04scale 1:5
Detail 302
Fixed point clipCompound clip*
Kalzip®
Welding seam
Kalzip® welding basis
Kalzip® transition sheet
Kalzip® transition sheet
Welding seam
Kalzip®
Hip purlin
Structural deck
Top-hat sub-purlin
* Compound clips are not available in all sizes.
Type of fixed point to be determined by calculation
Insulation - rigid(not inflammable)
Kalzip® vapour control layer
Kalzip® rock wool insulation
Construction detail - rafter roof 303 Groove with gutter
Detail 303
01.02.04scale 1:5
Kal
zip
®
Tim
ber
eav
es b
eare
r
Co
mp
ou
nd
clip
E1
0
Fla
shin
g
Fill
er b
lock
Dri
p a
ng
le
Th
erm
al in
sula
tio
n -
rig
id
Kal
zip
®ro
ck w
oo
l in
sula
tio
n
Tim
ber
sp
acer
Tim
ber
raf
ter
Tim
ber
sh
utt
erin
g
Kal
zip
®va
po
ur
con
tro
l la
yer
H
Construction detail 304 Groove with gutter Kalzip® AF
01.02.04scale 1:5
Detail 304
Kal
zip
®A
F
Pre
cove
rin
g(o
pen
fo
r d
iffu
sio
n)
Tim
ber
sh
utt
erin
g
Gut
ter
met
al s
heet
Fill
er b
lock
Dri
p a
ng
le
Co
mp
ou
nd
E1
0
Kal
zip
®ro
ck w
oo
l in
sula
tio
n
Co
pin
g t
imb
er r
afte
r
Kal
zip
®va
po
ur
con
tro
l la
yer
Tim
ber
lat
hin
g
Inte
rnal
lin
ing
lay
er
Construction detail 305 Groove on building unit with expansion member
Detail 305
01.02.04scale 1:5
Expansion member (1-head)
Insulation - compressible
Welding joint
Wall connection profilesealed
Cantilever metal sheetFlashing
Kalzip®
Kalzip® transition sheet
approx. 500
Construction detail 311 Domed roof-light roofing frame
01.02.04scale 1:5
Detail 311
Light cupola-skylight
Attaching frame
Flat flange-roofing frame
Upper conecting frame
Flashing
Attaching frame
Kalzip® roofing frame
Upper conecting frame
Light cupola-skylight
Domed roof-lightFlat flange-roofing frame(to weld)
Domed roof-lightKalzip® roofing frame(standing seam)
Construction detail 312 Cross-section roof-light with flat flange - roofing frame
Detail 312
01.02.04scale 1:5
Do
med
ro
of-
ligh
t**
Up
per
co
nn
ecti
ng
fra
me
Fla
t fla
ng
e ro
ofin
g f
ram
e
Kal
zip
®w
eld
ing
bas
is
Str
uct
ura
l d
eck
Lo
ng
itu
din
al b
eam
d
eter
min
ed b
y ca
lcu
lati
on
Fla
shin
g p
rofil
e
Ro
ofin
g f
ram
e
Raf
ter
Insu
lati
on
- r
igid
(no
t in
flam
mab
le)
Kal
zip
®va
po
ur
con
tro
l la
yer
Kal
zip
®ro
ck w
oo
l in
sula
tio
n
Co
mp
ou
nd
clip
*
Kal
zip
®
Wel
din
g s
eam
Insu
lati
on
* C
om
po
un
d c
lips
are
no
t av
aila
ble
in
all
size
s.**
Do
med
ro
ofli
gh
t: c
om
ple
te w
ith
cu
rb,
ligh
t d
om
e,
can
tile
ver
met
al s
hee
t an
d f
ram
e
l =
dis
tan
ce f
ixed
po
int
- d
om
ed r
oo
f-lig
ht
[mm
]x
= s
lidin
g p
ath
=
l/1
00
0 +
min
. 5
mm
x m
in.
= 2
0 m
m
min
. 20
0
Ord
er s
ize
100
Height
min
. 20
0
xx
x
Construction detail 313 Cross-section roof-light with flat flange
01.02.04scale 1:5
Detail 313
Domed roof-light**
Upper connecting frame
Flat flange - roofing frame
Welding seam
Kalzip® welding basis
Cut Kalzip® sheet
Compound clip*
Kalzip®
Kalzip® rock wool insulation
Kalzip® vapour control layer
Cross beam determined by calculation
Insulation - rigid (not inflammable)
Structural deck
Framing profile
Roofing frame
10
0
Hei
gh
t
Ordering size
* Compound clips are not available in all sizes.** Domed rooflight: complete with curb, light dome, cantilever metal sheet and frame
Construction detail 314 Cross-section roof-light with Kalzip® roofing frame
Detail 314
01.02.04scale 1:5
Str
uct
ura
l d
eck
Lo
ng
itu
din
al p
rofil
e d
eter
min
ed b
y ca
lcu
lati
on
Ro
ofin
g f
ram
e
Ro
ofin
g f
ram
e
Raf
ter
* C
om
po
un
d c
lips
are
no
t av
aila
ble
in
all
size
s.**
Do
med
ro
ofli
gh
t: c
om
ple
te w
ith
cu
rb,
ligh
t d
om
e,
can
tile
ver
met
al s
hee
t an
d f
ram
e
l =
dis
tan
ce f
ixed
po
int
- d
om
ed r
oo
f-lig
ht
[mm
]x
= s
lidin
g p
ath
=
l/1
00
0 +
min
. 5
mm
x m
in.
= 2
0 m
m
min
. 20
0x
x
Ord
erin
g s
ize
100
Height
Kal
zip
®
wel
din
g b
asis
Insu
lati
on
- r
igid
(no
t in
flam
mab
le)
Kal
zip
®va
po
ur
con
tro
l la
yer
Kal
zip
®ro
ck w
oo
l in
sula
tio
n
Co
mp
ou
nd
clip
*
Kal
zip
®
Wel
din
g s
eam
Kal
zip
®
roo
fing
fra
me
Do
med
ro
of-
ligh
t**
Up
per
co
nn
ecti
ng
fra
me
Sp
acer
pro
file
Rid
ge
turn
up
Rid
ge
flash
ing
Rid
ge
clo
sure
+ f
iller
blo
ck
Fix
ed p
oin
t cl
ip
Construction detail 315 Longitudinal roof-light with Kalzip® roofing frame
01.02.04scale 1:5
Detail 315
Domed roof-light**
Upper connecting frame
Kalzip® roofing frame
Compound clip*
Kalzip®
Kalzip® rock wool insulation
Profile determined by calculation
Kalzip® vapour control layer
Structural deck
Insulation - rigid (not inflammable)
Flashing profile
Roofing frame
10
0
Hei
gh
t
Ordering size
* Compound clips are not available in all sizes.** Domed rooflight: complete with curb, light dome, cantilever metal sheet and frame
Construction detail 321 Lighting row connection, below gable end · truss roof
Detail 321
01.02.04scale 1:5
Cantilever metal sheet
Flashing
Kalzip® welding basis
Welding seam
Compound clip*
Kalzip®
Kalzip®
rock wool insulation
Kalzip® vapour control layer
Insulation - rigid (not inflamable)
Structural deck
Trimmer beam
Rafter
* Compound clips are not available in all sizes.
min. 200x x
l = distance fixed point - domed roof-light [mm]x = sliding path = l/1000 + min. 5 mmx min. = 20 mm
Insulation compressible
Insulation
Lighting row frame
Sealing strip
Construction detail 322 Lighting row connection, below gable end · truss roof
01.02.04scale 1:5
Detail 322
Kalzip®
rock wool insulation
Insulation - rigid
Kalzip® vapour control layer
Spacer profile
Ridge flashing
Ridge closure + filler block
Fixing of ridge flashing:max. distance 400 mm,not into standing seam
Kalzip®
Fixed point clipCompound clip*
Structural deck
Trimmer beam
Rafter
Insulation
Lighting row frame
Sealing strip
* Compound clips are not available in all sizes.
Construction detail 323 Lighting row connection, below gable end · truss roof
Detail 323
01.02.04scale 1:5
Kalzip®
rock wool insulation
insulation - rigid (not inflammable)
Kalzip® vapour controllayer
Structural deck
Trimmer beam
Rafter
Insulation
Lighting row frame
Sealing strip
Insulationcompressible
* Compound clips are not available in all sizes.
Cantilever metal sheet
Ridge flashing
Kalzip® welding basis
Welding seam
Kalzip®
Compound clip*
min. 200
x x
l = distance fixed point - domed roof-light [mm]x = sliding path = l/1000 + min. 5 mmx min. = 20 mm
Construction detail - rafter roof 324 Lighting row joint - lateral
01.02.04scale 1:5
Detail 324
Kal
zip
®ro
ck w
oo
l in
sula
tio
n
Kal
zip
®va
po
ur
con
tro
l la
yer
Str
uct
ura
l d
eck
Insu
lati
on
- r
igid
Trim
mer
bea
m
Insu
lati
on
Ligh
ting
row
fra
me
Sea
ling
str
ip
Tole
ran
ce p
rofil
e
Ver
ge
flash
ing
Gab
le e
nd
clip
Tole
ran
ce
* C
om
po
un
d c
lips
are
no
t av
aila
ble
in
all
size
s.
Can
tile
ver
met
al s
hee
t
Kal
zip
®tr
ansi
tio
n s
hee
t
min
. 1
50
Alt
ern
ati
ve
Kal
zip
®
Com
pou
nd c
lip*
Gab
le e
nd
ch
ann
el
Construction detail - trussed roof 331 Curved roof with welded ridge jolt
Detail 331
01.02.04scale 1:5
Str
uct
ura
l d
eck
Raf
ter
* C
omp
ound
clip
s ar
e no
t av
aila
ble
in a
ll si
zes.
Kal
zip
®
Fix
ed p
oin
t cl
ipC
om
po
un
d c
lip*
Kal
zip
®ro
ck w
oo
l in
sula
tio
nA
lter
nat
ive:
Fix
ed p
oin
t cl
ipA
l-cl
ip w
ith
th
erm
al b
arri
er
Wel
ded
jo
int
10
0
RiK
alzi
p®
Kal
zip®
Typ
e o
f fix
ed p
oin
t to
be
det
erm
ined
by
calc
ula
tio
n
Kal
zip
®w
eld
ing
bas
is
Insu
lati
on
- r
igid
(n
ot
infla
mm
able
)
Kal
zip
®va
pou
r co
ntro
l lay
er
01.02.04scale 1:5
Ap
pro
ved
alu
min
ium
-se
al r
ivet
Ø 4
,8 m
m w
ith
stai
nle
ss s
teel
bo
lt
Kal
zip
®
Kal
zip
®ro
ck w
oo
l in
sula
tio
n
Kal
zip
®va
po
ur
con
tro
l la
yer
Str
uct
ura
l d
eck
Raf
ter
Sili
con
e
Co
mp
ou
nd
clip
*
Sili
cone
upp
er K
alzi
p®
cour
se
Ove
rlap
pin
g
100
200
200
low
er K
alzi
p®co
urse
Incl
inat
ion:
min
. 2,
9°
Se
al
sch
em
efo
r K
alzi
p®
wit
h t
wo
bea
ds
* C
om
po
un
d c
lips
are
no
t av
aila
ble
in
all
size
s.
Ri
Construction detail - rafter roof 332 Curved roof with sealed lateral jolt
Detail 332
Kal
zip
®
rock
wo
ol
insu
lati
on
Insu
lati
on
- r
igid
Co
mp
ou
nd
clip
*
Fla
shin
g
reta
iner
Fill
er b
lock
Dri
p a
ng
le
Fla
shin
g
Rid
ge
clo
sure
+ f
iller
blo
ck
Kal
zip
®
vap
ou
r co
ntr
ol
laye
r H
Kal
zip
®
rock
wo
ol
insu
lati
on
Al-
clip
Kal
zip
®
Tim
ber
raf
ter
Vis
ible
sh
utt
erin
g
Tim
ber
sh
utt
erin
g
Clo
sure
fla
shin
g
Gu
tter
Pla
nk
(min
. 1
0/6
)
* C
om
po
un
d c
lips
are
no
t av
aila
ble
in
all
size
s.
Construction detail - rafter roof341 Lowered dripping eaves
Detail 341
01.02.04scale 1:5
Construction detail - rafter roof342 Lowered verge
Su
pp
ort
ing
pro
file
Kal
zip
®tr
ansi
tio
n s
hee
t
Co
mp
ou
nd
clip
*
Kal
zip
®ro
ck w
oo
l in
sula
tio
n
Kal
zip
®
Ext
ern
al r
afte
r lo
wer
Tim
ber
raf
ter
Tim
ber
Kal
zip
®va
po
ur
con
tro
l la
yer
H*
Co
mp
ou
nd
clip
s ar
e n
ot
avai
lab
le i
n a
ll si
zes.
01.02.04scale 1:5
Detail 342
Fla
shin
g r
etai
ner
Insu
lati
on
- r
igid
Kal
zip
®tr
ansi
tio
n s
hee
t
Tim
ber
shu
tter
ing
Vis
ible
shu
tter
ing
Al-
clip
Construction detail -rafter roof 351 Expansion joint Kalzip®
Gable end clip
Gable end channel
Compound clip*
Kalzip®
Strain
Strain
Kalzip® rock wool insulation
Kalzip® vapour control layer
Structural deck
Rafter
Flat metal strip(fixed on one side)
Flashing
Holder
Flashing retainer
Flashing
Holder
Flashing retainer
* Compound clips are not available in all sizes.
Section A-A
A
A
Detail 351
01.02.04scale 1:2,5
Construction detail 361 Ridge flashing - cantilevered
02.07.03scale 1:5
Detail 361
Rid
ge
flash
ing
L
= m
ax.
6,0
m
Fill
er b
lock
Sp
acer
pro
file
Rid
ge
clo
sure
Rid
ge
turn
up
Kal
zip
®
Fix
ing
wit
hin
th
e o
verl
app
ing
on
ly f
or
the
low
er r
idg
e fla
shin
g
2 r
ow
s se
alin
g m
atte
r
Fix
ing
of
rid
ge
flash
ing
in r
idg
e cl
osu
re:
max
. d
ista
nce
40
0 m
m;
no
t in
to s
tan
din
g s
eam
Construction detail - rafter roof 362 Sliding ridge - Duo-Pitch roof
Detail 362
01.02.04scale 1:10
Reinforcing profile
Ridge turn up
Ridge flashing
Compound clip*
Sliding member
Filler block
Ridge closure
Kalzip®
Ridge flashing
Sliding member
Kalzip®
Clip
Fixing of ridge flashing on sliding member:max. distance 400 mm; not into standing seam
Sliding potential betweenKalzip® and sliding unit
Fixing of ridge flashing on sliding member: max. distance 400 mm; not into standing seam
Kalzip® rock wool insulation
Insulation - rigid
Kalzip® vapour control layer
Structural deck
Rafter
l = distance ridge to fixed point [mm]x = sliding path = l/1000 + min. 5 mmx min. = 20 mm
≥ 100+x ≥ 70
* Compound clips are not available in all sizes.
Cross-section scale 1:1
Construction detail - Rafter Roof363 Ventilated ridge
Ridge turn up
Kalbau® structural deck*
Perforated sheet angle 50/50
Fixed point clipAl-clip
Kalzip®
Ridge flashing
Spacer profile
Filler block
Ridge closure
Fixing of ridge flashing:max. distance 400 mm
Rafter
Purlin
* Kalbau® structural deck (trapezoidal profile 50/167) l = 150 mm/construction width = 833 mm
≥100
01.02.04 scale 1:5
Detail 363
Construction detail - purlin roof 401 Duo-Pitch ridge
Detail 401
01.02.04scale 1:5
≥10
0≥
100
≥7
0
Rid
ge
turn
up
Sp
acer
pro
file
Rid
ge
flash
ing
Fix
ed p
oin
tC
om
po
un
d c
lip*
Fill
er b
lock
Rid
ge
clo
sure
Kal
zip
®6
5/3
33
Pla
nti
ng
ND
S 6
0 p
lan
t su
bst
rate
KD
33
lin
ear
dra
inag
e sy
stem
Rid
ge
term
inal
Al-
bea
m c
law
(jo
int) In
sula
tio
n -
rig
id
Kal
zip
®va
po
ur
con
tro
l la
yer
Kal
zip
®ro
ck w
oo
l in
sula
tio
n
Pu
rlin
Top
-hat
su
b-p
url
in
Str
uct
ura
l d
eck
* C
om
po
un
d c
lips
are
no
t av
aila
ble
in
all
size
s.
Construction detail - rafter roof402 Mono-Pitch ridge
01.02.04scale 1:5
Detail 402
≥100
10
Ridge termination
Al-beam claw (joint)
Kalzip® 65/333
Ridge closure
Filler block
Ridge flashing
Spacer profile
Ridge turn up
Al-fixed point clipwith thermal barrierAlternative: Compound clip*
Kalbau®
structural deck
Structural liner tray
Insulation
Sealing strip
Thermal isolation strip
NDS 60 plant substrate
KD 33 linear drainage system
Kalzip®
rock wool insulation
Kalzip® vapour control layer
Planting
Insulation - rigid
Closure profile tostructural liner tray
Sealing strip 2x
Structural deck
Internal closure flashing
Rafter
* Compound clips are not available in all sizes.
Construction suggestions Kalzip NatureRoof®
403 Monopitch roof with attic · truss roof
Detail 403
01.02.04scale 1:5
≥100
≥100 ≥70
10
Kalzip® 65/333
Ridge turn up
Spacer profile
Ridge flashing
Coping system
Timber
Coping bracket
Fixed point clipcompound clip*
Structural deck
Internal closure flashing
Sealing strip
Planting
NDS 60 plant substrate
KD 33 linear drainage system
Ridge termination flashing
Al-beam claw (joint)
Filler block
Ridge closure
* Compound clips are not available in all sizes.
Kalzip®
rock wool insulation
Insulation - rigid
Kalzip® vapour control layer
Rafter
Construction detail - purlin roof411 Dripping eaves detail with gutter
01.02.04scale 1:5
Detail 411
Filler block
Drip angle
Closure flashing
Timber eaves bearer
Timber spacer
Gutter
Gutter brackets
Flashing
Planting
NDS 60 plant substrate
KD 33 linear drainage system
Eaves termination flashing
Al-beam claw joint
Insulation rigid
Purlin
Structural deck
Rafter
Kalzip®
rock wool insulation
Kalzip® vapour control layer
Kalzip® 65/333
Sealing strip
Clip
≥100
Construction detail - rafter roof412 Dripping eaves with parapet
Detail 412
01.02.04scale 1:5
≥10
0
Em
erge
ncy
ower
flow
10
Kal
bau
®
stru
ctu
ral
dec
k
Z-p
rofil
e
Clo
sure
pro
file
Sea
ling
str
ip
Gu
tter
Insu
lati
on
- r
igid
Infe
rio
r st
eel
gu
tter
Kal
zip
®6
5/3
33
Fla
shin
g
Dri
p a
ng
le
Fill
er b
lock
Co
pin
gsy
stem
Co
pin
g b
rack
et
Tim
ber
bea
rer
Insu
lati
on
- r
igid
Kal
zip
®va
po
ur
con
tro
l la
yer
Eav
es t
erm
inat
ion
fla
shin
g
Al-
bea
m c
law
(jo
int)
ND
S 6
0 p
lan
t su
bst
rate
Kal
zip
®
rock
wo
ol
insu
lati
on
Co
mp
ou
nd
cl
ip*
KD
33
lin
ear
dra
inag
e sy
stem
Pla
nti
ng
Str
uctu
ral d
eck
Raf
ter
Cir
cula
r se
alin
g s
trip
Gu
tter
ou
tlet
Gut
ter
liner
out
let
Rai
nw
ater
p
ipe
* C
omp
ound
clip
s ar
e no
t av
aila
ble
in a
ll si
zes.
Construction detail - purlin roof421 Verge
01.02.04scale 1:5
Detail 421
Sealing strip
Timber verge bearer
Kalzip®
Kalzip® rock wool insulation
Top-hat sub-purlin
Verge termination flashing
Al-beam claw (joint)
Compound clip*
Al-clip
Tolerance profile
Gable end channel
Gable end clip
Verge flashing
Retainer flashing
Perforated closure flashing
NDS 60 plant substrate
KD 33 linear drainage system
Kalzip®
vapour control layer
Structural deck
Internal closure flashing
Purlin
Rafter
Kalzip® TF 800 R
Planting
Tolerance
* Compound clips are not available in all sizes.
Construction detail - rafter roof 422 Verge with parapet
Detail 422
01.02.04scale 1:5
Planting
NDS 60 plant substrate
KD 33 linear drainage system
Al-beam claw (joint)
Verge termination flashing
Kalzip® 65/333
Tolerance profile1
0
Tolerance
* Compound clips are not available in all sizes.
Coping system
Coping bracket
Timber bearer
Z-profile
Kalbau® structural deck
Flashing retainer
Verge flashing
Gable end clip
Gable end channel
Compound clip*
Kalzip® rock wool insulation
Kalzip® vapour control layer
Structural deck
Insulation - rigid
Sealing strip
Construction detail - rafter roof423 Verge with Kalzip® transition sheet
01.02.04scale 1:5
Detail 423
Al-beam claw (joint)
Verge termination flashing KD 33 linear drainage system
NDS 60 plant substrate
Planting
* Compound clips are not available in all sizes.
Internal closure flashing
Sealing strip
Perforated closure flashing
Retainer flashing
Kalzip® - transition sheet
Compound clip*Alternative: Al-clip with thermal barrier
Kalzip® 65/333
Kalzip® rock wool insulation
Kalzip® vapour control layer
Structural deck
Kalzip® TF 800 R
10
Construction suggestions Kalzip NatureRoof®
Additions431 Installation and shearing protection· truss roof
Detail 431
01.02.04scale 1:5
NDS 60 Plant substrate
KD 33 linear drainage system
KD 33 linear drainage system
Mounting lock
Planting
Kalzip® 65/333
Mounting lock
Planting
Kalzip® 65/333
Shearing lock
Al-beam claw (joint)
Compound clip*
Drainage
Compound clip*
NDS 60 Plant substrate
* Compound clips are not available in all sizes.
Rafter
Structural deck
Kalzip® vapour control layer
Rafter
Structural deck
Kalzip® vapour control layer
Thermal insulation
Thermal insulation
DN ≤ 5°
DN > 5°
Construction suggestions Kalzip NatureRoof®
Additions432 Domed rooflight · truss roof
01.02.04scale 1:5
Detail 432
KD 33 linear drainage system
NDS 60 plant substrate
Planting
Ridge terminal
Al-beam claw (joint)
Structural deck
Longitudinal beam determined by calculation
Flashing profile
Roofing frame
Rafter
* Compound clips are not available in all sizes.** Roof light: complete with curb, roof-light, flange sheet and framing
I = distance fixed point - domed rooflight (mm)x = sliding path = I/1000 + min. 5 mmx min. = 20 mm
Order sizeH
eig
ht o
f
the
flang
e
100
10
≥100
min. 200
xx
Domed rooflight**
Cantilever metal sheet
Flat flange-framing
Kalzip®
welding basis
Kalzip®
welded
Compound clip*
Kalzip® vapour control layer
Kalzip® rock wool insulation
Insulation - rigid(not inflammable)
Construction detail - rafter roof433 Internal box gutter thermally insulated
Detail 433
01.02.04scale 1:5
≥10
0
Cir
cula
r se
alin
g s
trip
Gu
tter
ou
tlet
Gu
tter
lin
er o
utl
et
Rai
nw
ater
pip
e
Kal
zip
®ro
ck w
oo
l in
sula
tio
n
Fill
er b
lock
Dri
p a
ng
leF
ram
ing
met
al
Pla
nti
ng
ND
S 6
0 p
lan
t su
bst
rate
KD
33
lin
ear
dra
inag
e sy
stem
Al-
bea
m c
law
(joi
nt)
Eav
es t
erm
inat
ion
fla
shin
g
Al-
clip
Clo
sure
fla
shin
g
Str
uct
ura
l d
eck
Tim
ber
eav
es b
eare
r
Tim
ber
sp
acer
Raf
ter
Kal
zip
®6
5/3
33
Insu
lati
on
- r
igid
Co
mp
ou
nd
clip
*
Kal
zip
®va
po
ur
con
tro
l lay
er
Gu
tter
Insu
lati
on
- r
igid
Lo
wer
ste
el g
utt
er(w
ith
sea
ling
late
ral j
olt
)
Em
erge
ncy
over
flow
Alt
ern
ati
ve
wit
ho
ut
tim
ber
eav
es b
eare
rA
lte
rna
tive
w
ith
tim
ber
eav
es b
eare
r
* C
om
po
un
d c
lips
are
no
t av
aila
ble
in
all
size
s.
Construction detail - rafter roof434 Curved roof with welded ridge joint
01.02.04scale 1:5
Detail 434
Kal
zip
®w
eld
ing
bas
is
Insu
latio
n -
rigid
(not
infla
mm
able
)
Kal
zip
®va
po
ur
con
tro
l lay
er
Alt
ern
ativ
e: f
ixed
po
int
clip
Al-
clip
wit
h t
her
mal
bar
rier
KD
33
lin
ear
dra
inag
e sy
stem
ND
S 6
0 p
lan
t su
bst
rate
Pla
nti
ng
Str
uct
ura
l dec
k
Raf
ter
Co
mp
ou
nd
clip
*
Kal
zip
®ro
ck w
oo
l in
sula
tio
n
Kal
zip
®
Kal
zip
®
Kal
zip®
Wel
eded
jo
int
10
0
Ri
Typ
e o
f fix
ed p
oin
t to
be
det
erm
ined
by
calc
ula
tio
n
* C
om
po
un
d c
lips
are
no
t av
aila
ble
in
all
size
s.
Construction detail - rafter roof Kalzip DuoPlus®
501 Roof construction with trapezoidal steel deck
Detail 501
01.02.04
Kalzip® vapour control layer
Structural deck
Rafter
Kalzip®
Kalzip® rock wool insulation
DuoPlus clip
DuoPlus track45° direction of span TRP
Insulation - rigidh = 100 mm
Construction detail - rafter roof Kalzip DuoPlus®
502 Roof construction with aerated concrete roof slabs
01.02.04Detail 502
Kalzip® vapour control layer
Aerated concrete roof slabs
Rafter
Kalzip®
Kalzip® rock wool insulation
DuoPlus clip
DuoPlus track45° direction of span of roof slabs
Insulation - rigidh = 100 mm
Construction detail - purlin roof Kalzip DuoPlus®
503 Roof construction
Detail 503
01.02.04
DuoPlus Clip
DuoPlus track90° to direction of span
Insulation - rigidh = 100 mm
Kalzip®
Kalzip® rock wool insulation
Purlin
Kalzip® vapour control layer
Structural deck
Construction detail - rafter roof Kalzip DuoPlus®
504 Roof construction with upper insulation
01.02.04Detail 504
DuoPlus Clip
DuoPlus track90° to the rafter,fixing into rafter
Insulation - rigidh = 100 mm
Kalzip®
Kalzip® rock wool insulation
Kalzip® vapour control layer H
Timber shuttering
Timber rafter
* When exceeding the maximum rafter distance e ≤ 0,80m, place DuoPlus track 45° to the rafter and fix it in the shuttering.(length of span according to statics)
e ≤ 0,80 m
Construction detail - rafter roof Kalzip DuoPlus®
505 Roof construction intermediate rafter insulation
Detail 505
01.02.04
DuoPlus Clip
DuoPlus track90° to the rafter,fixing into rafter
Kalzip®
Kalzip® rock wool insulation
Timber rafter
Kalzip® vapour control layer
Timber lathing
Interior lining layer
e ≤ 0,80 m
Construction proposal rafter roof Kalzip Duo®
506 Roof construction with trapezoidal steel profile (structural deck)
Kalzip®
Kalzip® rock wool insulation
DuoPlus Clip
DuoPlus track45° to direction of span
Strip insulation - rigid h = 100 mm, b = 240 mm
Kalzip® vapour control layer
Structural deck
Rafter
05.05.04Detail 506
Construction detail - purlin roof Kalzip DuoPlus®
511 Duo-pitch ridge
Timber bearer
Kalzip® vapour control layer
Insulation - rigid
Kalzip® rock wool insulation
Fixing of ridge flashing:max. distance 400 mm, not into standing seam
Insulation rigid
Ridge turn up
Spacer profile
Ridge flashing
Fixed point clip
Thermal barrier
Filler block
Ridge closure
Kalzip®
Structural deck
Top-hat sub-purlin
Purlin
Rafter
Ridge flashing furringRidge flashing
≥ 100 ≥ 70
Alternative with timber ridge bearer
Alternative with top-hat sub-purlin
Detail 511
01.02.04scale 1:5
DuoPlus Clip
Kalzip®
Insulation - rigid
Timber spacer
Kalzip®
rock wool insulation
Kalzip®
vapour control layer
Structural layer
Rafter
Thermal isolation strip
Closure profile to structuralliner tray
Structural liner tray
Insulation
Kalbau® SN 18/76
Internal closureflashing
Sealing strip 2x
Gutter
Filler block
Drip angle
Closure flashing
Gutter brackets
Treated timber
Construction detail - rafter roof Kalzip DuoPlus®
521 Dripping eaves
01.02.04scale 1:5
Detail 521
Construction detail - rafter roof Kalzip DuoPlus®
531 Verge
Angel
Kalzip® transition sheet
Closure profile to structural liner tray
Retainer flashing
Sealing strip
Structural liner tray
Insulation
Kalbau® SN 18/76
Sealing strip
Thermal isolation strip
Kalzip®
DuoPlus Clip
DuoPlus track 45°
Kalzip® rock wool insulation
Insulation - rigid
Kalzip® vapour control layer
Structural deck
Detail 531
01.02.04scale 1:5
Notes
www.kalzip.com
Europe:
AustriaCorus BausystemeBruckner Büro Center Honauerstraße 2A-4020 Linz · AustriaT +43 - 7 32 78 61 14F +43 - 7 32 78 61 15kalzip.austria@corusgroup.com
BelgiumCorus Building Systems NVA. Stocletlaan 87 B-2570 Duffel · BelgiumT +32 - 15 30 29 22F +32 - 15 30 29 20cbsbe@corusgroup.com
CyprusPhanos N. Epiphaniou Ltd.21 Markou Drakou AvenuePallouriotissa P.O. Box 9078CY-1621 Nicosia CyprusT +35 - 722 79 35 20F +35 - 722 43 15 34phanos@epiphaniou.com
Czech Republic and SlovakiaEngineering OfficeEva SanovcováCejl 20CZ-60200 BrnoCzech RepublicT +42 - 05 45 11 74 40 F +42 - 05 45 11 74 55 kalzip@ok.cz
DenmarkCorus ByggeSystemer A/SKaarsbergsvej 2Box 136DK-8400 Ebeltoft DenmarkT +45 - 8953 2000F +45 - 8953 2001dk@cbsnordic.com
FranceCorus Building Systems SAS8, Avenue Desclers · B.P. 20F-77515 FaremoutiersFranceT +33 - 1 64 65 30 56F +33 - 1 64 03 98 55cbsfr@corusgroup.com
GreecePhanos N. Epiphaniou Ltd.82 Grammou Str.GR-18345 MoschatoGreeceT +30 - 21 09 40 59 41F +30 - 21 09 41 24 65fanos@otenet.gr
ItalyCorus S.C. Milano SpAVia Treves 21/23I-20090 Trezzano sul Naviglio (Milano)Italy
Ufficio MilanoDott. Ing. Giacomo MagnificoVia Merano 13I-20060 Gessate (MI) · ItalyT +39 - 02 95 38 13 07F +39 - 02 95 38 03 97giacomo.magnifico@corusgroup.com
Ufficio VeronaDott. Ing. Nicola FinatoVicolo Crocioni n.4I-37122 Verona · ItalyT +39 - 045 800 35 49F +39 - 045 59 33 77nicola.finato@corusgroup.com
The NetherlandsHAFKON BVPostbus 46NL-3140 AA MaassluisThe NetherlandsT +31 - 105 91 53 00F +31 - 105 91 51 25info@hafkon.nl
NorwayCorus Bygg Systemer ASRøraskogen 2 N-3739 Skien · NorwayT +47 - 3591 5200F +47 - 3591 5201norge@cbsnordic.com
PolandA-B Space Lukasz LomozikUl. Stawowa 31 BPL-43-250 Pawlowice SI. · PolandT +48 - 32 47 25 110F +48 - 32 47 57 010kalzip@wp.pl
PortugalCorus Sistemas Constructivos Lda.Av. dos Combatentes 76AbrunheiraP-2710-034 Sintra · PortugalT +35 - 12 19 15 88 00F +35 - 12 19 15 88 09info@corusportugal.com
SpainCorus Sistemas Constructivos S.L.U.Calle Guatemala, 1Bajos 3 y 4E-28016 Madrid · SpainT +34 - 9 13 43 03 43F +34 - 9 13 59 94 73 kalzip.spain@corusgroup.com
SwedenCorus ByggSystem ABSliparegatan 5 · Box 4003S-300 04 Halmstad · SwedenT +46 - 3510 0110F +46 - 3515 9200se@cbsnordic.com
SwitzerlandBüro Dach & WandJürg SentelerP.O. Box 247 CH-7302 Landquart · SwitzerlandT +41 (0) 81 3 22 38 38F +41 (0) 81 3 22 38 39info@kalzip.ch
TurkeyTür Group Architectural MaterialsMahmut Sk. No: 8TR-81200 Kosuyolo-Istanbul · TurkeyT +90 - 216 327 4720F +90 - 216 327 4724sahikakutsal@tur-group.com
United Kingdom and IrelandCorus Building Systems Haydock Lane, HaydockGB-St. Helens · Merseyside WA11 9TYUnited KingdomT +44 - 19 42 29 55 00F +44 - 19 42 27 21 36kalzip-uk@corusgroup.com
Overseas: Near East
LebanonNaggiar Agencies SCSP.O. Box 175415 BeirutNegib Hobeika StreetLB-Saifi-Beirut 20296406LebanonT +961 - 1 56 26 52F +961 - 1 44 83 91roy.naggiar@naggiar.com.lbwww.naggiar.com.lb
Overseas: Middle East
DubaiCorus Building SystemsP.O. Box 18294Jebel AliUAE-Dubai · United Arab EmiratesT +971 - 48 87 32 32 F +971 - 48 87 39 77 azad@corusmiddleeast.com
KuwaitAli Alghanim & SonsTrading & Contracting Group Co. W.L.L. · P.O. Box 21540KT-Safat 13076 · KuwaitT +965 - 4 84 22 23F +965 - 4 84 18 12
Overseas: Far East
China/Guangzhou Corus Building SystemsSuite 1208, West TowerYang Cheng International Commercial CentreTian He Ti Yu Dong RoadGuangzhou, PR China 510620 T +86 - 20 38 87 01 90/91F +86 - 20 38 87 02 65sales@corus.com.cnwww.kalzip.com.cn
China/BeijingCorus Building SystemsSuite 610, Jing Guang CentreOffice Building, HujialouChao Yang DistrictBeijing, PR China 100020T +86 - 10 65 97 42 25/41 45F +86 - 10 65 97 42 26beijing@corus.com.cn
China/ShanghaiCorus Building SystemsSuite 3002, Lt Chengdu North RoadShanghai, PR China 200003T +86 - 21 63 52 61 22F +86 - 21 63 60 33 99shanghai@corus.com.cn
Hong KongCorus Building SystemsRoom 1903, Asia Orient Tower33 Lockhart Road, Wan ChaiHong KongT +852 - 28 87 53 41F +852 - 22 34 67 39louielau@kalzip.biz.com.hk
SingaporeCorus Building Systems Pte Ltd41 Gul Circle Singapore 629576T +65 - 67 68 90 81F +65 - 68 98 93 74sales@corus.com.sgwww.corus.com.sg
Overseas: Australia
AustraliaCorus Building Systems80/82 Hallam South RoadHallamVictoria · Australia T +61 - 387 95 78 33F +61 - 387 95 78 44
The product information and technical details contained in this brochure areaccurate, according to our research and technical programme, at the point ofgoing to press. They do not refer to any specific application and cannot giverise to claims for compensation. We reserve the right to make any changes tothe construction or product range which seem technically appropriate, in viewof our high standards for product advancement and development.
Copyright 2004
Corus Bausysteme GmbH · Part of Corus Group plc
Corus Bausysteme GmbHAugust-Horch-Str. 20-22 · D-56070 KoblenzP.O. Box 10 03 16 · D-56033 Koblenz
T +49 (0) 2 61 - 98 34-0F +49 (0) 2 61 - 98 34-100kalzip@corusgroup.com
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