Post on 06-Feb-2018
Company Presentation
Plants & Projects for the Chemical & Allied Industries
thyssenkrupp Industrial Solutions (India)
2 thyssenkrupp Industrial Solutions (India)
Contents
The thyssenkrupp Group
thyssenkrupp Industrial Solutions, Process Technologies
thyssenkrupp Industrial Solutions (India) Private Limited
• At a glance
• Track Record
• Core Areas
• Plant References
• Licensors
• International Experience
• Sector-wise Experience
• Range of Services
• Organisation
• Specialists
• Facilities
• Quality Assurance
• Health, Safety & Environment
• Major Projects
3 thyssenkrupp Industrial Solutions (India)
Components Technology
Elevator Technology
Industrial Solutions
Materials Services
Steel Americas
Steel Europe
Sales [million €]
6,753 7,208 6,256 14,254 1,773 8,697
EBIT² [million €]
313 794 424 206 (138) 492
Employees
29,627 51,335 19,388 20,226 3,725 27,601
thyssenkrupp – Business Areas Key indicators – fiscal year 2014/20151
1. Continuing operations (after reclassification of Steel Americas) | 2. Adjusted before consolidation
thyssenkrupp AG Sales: 42,778 [million €] | EBIT adj.²: 1,676 [million €] | 80 Countries | Employees: 154,906
4 thyssenkrupp Industrial Solutions (India)
Industrial Solutions Regional cluster organization and locations
5 thyssenkrupp Industrial Solutions (India)
Industrial Solutions Four business types to create a strong business
Products, machines, System integration
Engineering,
Services
IP & licenses
& Construction
Procurement
6 thyssenkrupp Industrial Solutions (India)
Leading technologies & engineering skills
Employees wordwide
~25% Technicians
~45% Engineers
~30% Others
Global network & efficiency
Local know-how & presence
Construction (C) Engineering (E) Procurement (P) Services (S)
Reliability & customer proximity
Industrial Solutions Joint EPC-S business model with aspiration to grow
7 thyssenkrupp Industrial Solutions (India)
II
Europe/CIS I
Sub-Saharan Africa VI
India III Asia Pacific
MENA V
Americas
Business Unit
Business Area
Regional Organi- sations
Industrial Solutions The new dimension in Plant Engineering
Assembly Systems
Car Body Technology
Lightweight Solutions
Forming Dies
Testing Solutions
Industrial Solutions
Resource Technologies Process Technologies
Mining
Cement
Services
Fertilizer/ Coke Plant Technologies
Submarines
Surface Vessels
Services Chemicals/Oil & Gas
Services
Marine Systems System Engineering
Services
thyssenkrupp Industrial Solutions (India)
8 thyssenkrupp Industrial Solutions (India)
Sales by regions Employees by regions
27%
19% 24%
22%
2% 4%
Industrial Solutions A global set-up
Asia Pacific
Americas
Sub-Saharan
Africa
Middle East/ North Africa
India
6,256 [million €]
Europe/ CIS
65% 15%
9%
8% 3% Asia Pacific
Americas
Middle East/North Africa/ Sub-Saharan Africa
India
19,388
Europe/ CIS
9 thyssenkrupp Industrial Solutions (India)
Industrial Solutions Process Technologies - Facts & figures
History - Highlights
Workforce thyssenkrupp Industrial Solutions Process Technologies Group (total) ~5,900
- of which Dortmund Office ~1,800
Capacity ~ 7.2 million engineering hours/year
1921 Friedrich Uhde engineering firm, Dortmund
1952 Friedrich Uhde GmbH becomes a subsidiary of Hoechst AG
1996 Acquisition of Uhde GmbH by Fried. Krupp AG Hoesch-Krupp
1997 Uhde and Krupp Koppers merge to form Krupp Uhde GmbH
1999 Krupp and Thyssen merge to form ThyssenKrupp AG
2002 Name changes back to Uhde GmbH
2011 Name changes to ThyssenKrupp Uhde GmbH
2014 Merged with ThyssenKrupp companies to form ThyssenKrupp Industrial Solutions
2015 ThyssenKrupp brand changed to thyssenkrupp
10 thyssenkrupp Industrial Solutions (India)
Industrial Solutions Process Technologies at a glance
Chemicals/ Oil & Gas
Electrolysis
Gas technologies
Oil & Gas
Polymers
Technical services
Services
360° Lifecycle Services
Asset management
Spare parts supply & management
Engineering, Training & Consulting
Service center & Field Services
Revamps & Relocations
Fertilizer/Coke Plant Technologies
Ammonia/Urea
Hydrogen/Nitrates
Phosphatic Fertilisers
Coke plant technologies
Technical services
11 thyssenkrupp Industrial Solutions (India)
130 plants
115 plants 375 plants
100 plants 500 plants 150 plants
Fertilizers Refineries Nitric acid Aromatics 185 plants 380 plants 75 plants
Polyester, Polyamides 400 plants
Electrolysis 150 plants
Industrial Solutions Process Technologies – Core Competencies
Organic chemicals, Petrochemicals Hydrogen, Ammonia, Methanol Plastics, Synthetic fibers
Coke plants Gasification Industrial plants
120 plants
12 thyssenkrupp Industrial Solutions (India) 12
• Ammonia
• Urea (Stamicarbon)
• Nitric Acid / Ammonium Nitrate
• Hydrogen
• Phosphatic Fertiliser (Incro)
• Coke Oven Plants
• Gasification
• Caustic Soda / Chlorine (Electrolysis)
• Propylene Oxide / Glycol /
• PDH
• Aromatics Extraction
• PET / PBT / PLA / NYLON 6
• POLYMERS - HDPE / LLDPE / LDPE (LyondellBasell) / EDC / VCM / PVC
Also see Licensors Associated With slide for other technologies
Industrial Solutions Process Technologies Portfolio
13 thyssenkrupp Industrial Solutions (India)
thyssenkrupp Industrial Solutions (India) At a glance – Facts and Figures
Formation Erection Office 1965 Branch Office 1970 Indian Company 1977
Personnel Strength 1,068 : Permanent Employees (plus approx. 300 on contract)
Engineering Capacity 2 Million man-hours per annum
Office Space Approx.22,000 sq. m.
Projects Executed Over 600 projects
Types of Contracts EPC-LSTK / EPCM, PMC, Reimbursable Services, Open Book Estimates
Mumbai Offices
Pune Office
14 thyssenkrupp Industrial Solutions (India)
• Nearly 40 years’ service to the global Chemical & Allied Industries
• Indian & International Projects, including some of the world’s largest
• Lumpsum Turnkey Assignments (EPC)
• Cost plus Fee solutions (EPC[M] services)
• Project Management Services (PMC)
• Concept to Commissioning
• Feasibility Studies
Track Record
15 thyssenkrupp Industrial Solutions (India)
Fertilisers Petrochemicals Refinery Units Caustic Soda
Inorganic Chemicals Storages & Tank Farms Metallurgy Industrial Plants
Core Areas
Includes Coke Ovens & Gasification
16 thyssenkrupp Industrial Solutions (India)
As a percentage of our 600 plus successfully-implemented projects
Plant References in a “Nutshell”
22%
8%
16%
8%16%
8%
22%
Fertiliser
Petrochemicals
Refinery
Electrolysis
Inorganic / Metallurgy
Cryogenic Storages
Pharma / Industrial
17 thyssenkrupp Industrial Solutions (India)
Licensors Associated With
Germany BASF, Bayer, Basell, Caloric, Dynamit Nobel, Evonik, Henkel, Lanxess, Linde, Lurgi, Madaus, Outo Kumpu, Plinke, Uhde
Italy Conser, Montedipe, Pressindustria, Radici, Basell Poliolefine Italia
France Arkema, Atochem, Axens, CdF Chemie, IFP
Brazil Petrobras
Japan MHI, MCC, Shin-Etsu
Poland Ciech Icso, Polservice
Netherlands Akzo Nobel, Shell, Stamicarbon,
Norway Norsk Hydro,
Sunde Plastics
Spain Incro
Sweden Formox AB
Alesa Alusuisse, Bertrams, Uhde Inventa-Fischer
Switzerland
UK Fordell,
USA CB & I Lummus, Celanese, Huntsman, KBR, Monsanto, Rockwood, Parsons,
UOP
Canada Rio Tinto Alcan Int.,
Nova Chemicals
Taiwan TSRC
Haldor Topsoe Denmark
18 thyssenkrupp Industrial Solutions (India)
• Bangladesh
• India
• Turkmenistan
• China
• Indonesia
• Malaysia
• Myanmar
• Philippines
• Singapore
• Taiwan
• Thailand
• Vietnam
• Algeria
• Egypt
• Israel
• Jordan
• Kuwait
• Morocco
• Oman
• Qatar
• Saudi Arabia
• Algeria
• Namibia
• South Africa
• Belarus
• Belgium
• Czech Republic
• Finland
• France
• Germany
• Greece
• Hungary
• Italy
• Lithuania
• Netherlands
• Norway
• Poland
• Turkey
• United Kingdom
• Ukraine
• Chile
• Canada
• Mexico
• Puerto Rico
• United States of America
Americas Europe MENA
Africa
South East Asia
Asia
International Experience
19 thyssenkrupp Industrial Solutions (India) 19
International Experience – Last 5 years
Engg. Engg. & Supplies
Abu Dhabi Algeria
Australia
Bangladesh
Belgium
Brazil
Canada
China Egypt
Germany
Indonesia
Iraq Japan Jordan
Malaysia Mexico
Morocco
Oman
Qatar
Russia
Saudi Arabia
Singapore
South Africa
Sweden
tkIS-India : Mumbai & Pune
Thailand
The Netherlands
Turkey
United Kingdom
USA
France
Vietnam
20 thyssenkrupp Industrial Solutions (India)
• Ammonia
• Urea
• Nitric Acid
• Ammonium Nitrate
• Ammonium Nitrophosphate
Phosphatic Fertilisers Nitrogenous Fertilisers
• Phosphoric Acid
• Di-Ammonium Phosphate / NPK
• Triple Super Phosphate
• Mono Ammonium Phosphate
Experience - Fertilisers
21 thyssenkrupp Industrial Solutions (India)
• Ethylene Dichloride
• Vinyl Chloride Monomer
• Polyvinyl Chloride
• C-Polyvinyl Chloride
• Propylene
• Polypropylene
• Propylene Oxide/ Glycol /
PDH
• Polyols
• Phenol / Cumene
• Ethyl Benzene
• Styrene Monomer
• Polystyrenes
• Poly Butylene Terephthalate
Resin
• Styrene Butadiene Rubber
• Polyamide / Nylon / Polyesters / PET
• Ethylene Oxide/Glycol • High Density Polyethylene • Low Density Polyethylene / LLDPE • Polychloroprene • Vinyl Acetate Monomer • Linear Alkyl Benzene • Paraffin & Derivatives • Adipic Acid • Formaldehyde • Caprolactam • n-Butanol • Detergent Alcohol • Epichlorhydrine • Methyl Isobutyl Ketone
Experience – Petrochemicals & Organic Chemicals
22 thyssenkrupp Industrial Solutions (India)
Experience – Refinery Units
• Crude Distillation Units
• Vacuum Distillation Units
• Hydrocracker
• Diesel Hydrotreater Units
• Naphtha Hydrotreater
• Continuous Catalytic
Regeneration Reformer
• Indmax FCC Unit
• Gasoline Desulphurisation
Unit (Prime G+)
• Hydrogen Plants
• Hydrogen Compression & Distribution System
• Residue Upgradation (VGO-HDT, ATF, FCC LPG Merox
• Gasification (based on coal, petcoke/biomass, fuel oil)
• Integrated Gasification Combined Cycle Plant (IGCC)
• Aromatics Extraction
• Diesel Hydro Desulphurisation
• Gas Oil Hydro Desulphurisation Units
• Vacuum Gas Oil Units
• Visbreaker
• Coker LPG Treatment Unit
• Sulfur Recovery Units
• Motor Spirit Quality Upgradation
23 thyssenkrupp Industrial Solutions (India)
Experience – Electrolysis
• Caustic Soda - Chlorine
• Conversion to Membrane Cell
• Caustic Potash
• HCl Electrolysis
• NaCl ODC
• Skid-Mounted Plants
Cell House
24 thyssenkrupp Industrial Solutions (India)
Experience – Inorganic Chemicals & Metallurgy
• Chlorine Dioxide
• Bleaching Powder
• Polyaluminium Chloride
• Sodium Chlorate
• Hydrochloric Acid
• Spray Dried Silica
• Sulfuric Acid
• Zinc Smelting
• Zinc Oxide
• Alumina
Metallurgy Inorganic Chemicals
25 thyssenkrupp Industrial Solutions (India)
Experience – Cryogenic Storages & Tank Farms
• Petrochemical Tank Farms
• Cryogenic Ammonia (-33°), Ethylene (-103°), Propylene (-47°)
Tanks and Terminals
• LPG and Benzene Tanks & Terminals
• Terminal Automation
• Refrigeration Systems
26 thyssenkrupp Industrial Solutions (India)
Experience – Industrial Plants & Fine Chemicals
Fine Chemicals
• Air Separation Units
• Hydrogen – Nitrogen Generation Units
• Glycerine / Fatty Alcohol
• Coal Tar Filtration Filter Press
• Cosmetics
• Synthetic Iron Oxide Pigment Plants
• BOPP for large Power Generation Units
• Cement Plants
Industrial Plants
• Fine & Speciality Chemicals
• Dyestuffs & Intermediates
• Gelatin Plants
• Water-borne Paints Plants
• Ion Resin Plants
27 thyssenkrupp Industrial Solutions (India)
Extended Basic Engineering, FEED Package, Basic Engineering for selected processes, Detailed Engineering
Project Management, Planning, Procurement, Inspection & Expediting, Construction, Commissioning
Technology Identification, Site Selection, Detailed Feasibility Studies
Range of Services
- Technology based EPC / EPCM services projects, using ‘Uhde’
process knowhow from tkIS Process Technologies & associates
- Contracting EPC / EPCM services projects using
technologies selected by the customer
Project Classification
Pre-project Activities
Engineering Services
Project Implementation
28 thyssenkrupp Industrial Solutions (India) 28
Organisation Chart
Sales
Business Development
Proposals
Sales
Implementation Engineering Commercial
Project Management
Planning
Inspection & Expediting
Process & System Design
Mechanical
Plant Design
Civil & Structural
Commercial
Personnel & HR
Managing Director
Mr. P. D. Samudra*
QM & E, OSH
Mr. K. S. Rao Mr. P. V. Chepe Deputy: Mr. S. Gnanasekar Mr. P. G. Waray Mr. N. R. Chitre*
Construction
Procurement, Estimation & Logistics Civil & Structural
Electrical
Instrumentation
Information Technology Management
Legal & Insurance
Strategic Procurement **
* Member of Board of Directors ** tk Strategic Procurement Initiatives
Finance & Secretarial
Administration
Pune Operations
Ms. Mandakini Paul
Process & System Design
Mechanical
Piping
Civil & Structural
Electrical
Instrumentation
Pune Operations
Ms. Mandakini Paul
Project Management
Planning
Construction (Home Office)
Procurement & Expediting
Effective July 2016
29 thyssenkrupp Industrial Solutions (India) 29
Total Strength – 1,368 (incl. 300 on Long Term Contract)
Specialists
Non-technical support staff , 88
Sales Divn.
31
Commercial Divn.
72
Top Mgt. 6
Process, 118Piping, 213
Mechanical, 58
Instrumentation, 77
Electrical, 74
Civil, 115
Info Tech, 30
Insp & Expediting, 17
Procurement, 23
Planning, 23
Projects, 24
Construction, 104
QA & HSE, 3
Other, 879
30 thyssenkrupp Industrial Solutions (India)
Engineering Design & Plant Implementation Software like : • AUTOCAD • PDMS, PDS • Smart Plant • SAP • Microstation • ASPEN PLUS • COMOS • Caesar • HTRI • Intools • STAAD • Primavera, etc.
• Data Replication &
Reproduction
• 1 : 1 employee-computer ratio
Between tkIS PT &
tkIS INDIA
Between Client &
tkIS INDIA
Between tkIS INDIA Mumbai & Pune
4 Mbps Link (Voice, Mail, Data Exchange), 2 Mbps iVPN Backup link & Video Conferencing facility through IP & ISDN
10 Mbps Internet Leased link connection at Head Office with Firewall Setup for Large quantity Data exchange from Head Office, Branch Offices & Video Conferencing facility through IP & ISDN
Between tkIS INDIA Mumbai & i-THINK
Facilities
Communication Computers
20 Mbps Leased Link (Voice, Mail, Data Exchange), 2 Mbps Backup Link, Video Conferencing facility through IP & ISDN + Daily data replication
20 Mbps- 2 Nos (Voice, Mail, Data Exchange), Video Conferencing facility through IP & ISDN
31 thyssenkrupp Industrial Solutions (India)
Our Group Certification for Quality Management:
General Contracting, Project Management, Design, Engineering, Procurement, Construction & Commissioning of Petrochemicals, Refineries, Fertilizer, Chemical, Pharmaceutical & Industrial Plants
Quality Assurance
Our Commitment to Quality
32 thyssenkrupp Industrial Solutions (India)
Health, Safety & Environment
Safety at Workplace Safety at Construction Site
33 thyssenkrupp Industrial Solutions (India)
Safety Achievements
34 thyssenkrupp Industrial Solutions (India)
Major Fertiliser Projects – Last 5 years
• LSTK Contract for 250,000 MTPA NPK plant for PetroVietnam Fertilizer Chemicals Corporation in Vietnam
(2015, Ongoing)
• ETI-BAKIR : 540,000 MTPA DAP / 750,000 MTPA NPK plant in Turkey (2014, Ongoing, Incro Main Contractor)
• Deepak Fertilisers and Petrochemicals : 2 x 330,000 MTPA NPK Granulated plant in Taloja, India (2013, Ongoing)
• GSFC : Additional Facilities project for DAP-NPK ‘D’ Train in Sikka, India (2013, Ongoing)
• CF Industries Holdings : 2 mega-sized shale-gas feed-based Ammonia-Urea-Urea Granulation plants in Port Neal
& Donaldsonville in USA (2013, tkIS Process Technologies Main Contractor)
• ORASCOM Construction Industries : 1,400,000 MTPA (world’s largest) shale-gas feed-based Urea Ammonium
Nitrate plant in USA (2013, tkIS Process Technologies Main Contractor)
• Coromandel International – 470,000 MTPA Urea-grade NPK plant in Kakinada, India (2011)
* years indicated represent Year of Order
35 thyssenkrupp Industrial Solutions (India)
Major Petrochemical & Organic Chemical Projects – Last 5 years
• FEED & Engineering Services for Farabi Petrochemical’s Paraffin & Derivatives Complex in Al-Jubail, KSA (2016, Ongoing)
• 95 KTPA Formaldehyde project for Kanoria Chemicals, India (2016, Ongoing)
• 260 KTPA Cumene project for Deepak Phenolics, India (2016, Ongoing)
• Olefin Recovery Project for IOCL’s Naphtha Cracker Compex in Panipat, India (2015, Ongoing)
• 200 KTPA Phenol plant for Deepak Phenolics in Dahej, India (2015, Ongoing)
• 2 x 340 KTPA Polypropylene Unit / 165 KPTA Coker LPG Treater Unit for IOCL, Paradip Refinery (2014, Ongoing)
• OCT F eed Purification project for Propylene plant for IBN-ZAHR in Saudi Arabia (2013)
• 63 KTPA Poly Butylene Terephthalate Resin plant for SIPCHEM in Saudi Arabia (2012, tkIS Process Technologies Main
Contractor)
• 432 KTPA PET plant for JBF Industries in Belgium (2012, Uhde Inventa-Fischer Main Contractor)
• 120 KTPA Styrene Butadiene Rubber plant for Indian Synthetic Rubber Ltd in Panipat (2010)
* years indicated represent Year of Order
36 thyssenkrupp Industrial Solutions (India)
Major Refinery Projects – Last 5 years
• Indmax FCC Unit / Indmax Gasoline De Sulphurisation Unit with associated facilities for IOC’s Bongaigaon Refinery in Assam, India (2016, Ongoing)
• Diesel Hydro Desulphurisation Unit Revamp for Chennai Petroleum Corp Limited’s Manali Refinery, Chennai, India (2015, Ongoing)
• EPCM Services for BS-IV Quality Upgradation project for IOCL’s Koyali Refinery in Baroda, India (2015, Ongoing) • Detailed Engineering Services for Biomass to Liquid (Gasification, Syngas) project for BIO-NEXT in France
(tkIS – PT Subcontract) (2014, Ongoing, tkIS – Process Technologies Main Contractor) • 38,000 TPA Hydrogen Generation Unit Conversion to Natural Gas feedstock project for Indian Oil Corporation in Baroda,
India (2011) • 1.2 MMTPA Naphtha Hydrotreater / Continuous Catalytic Regeneration Reformer for Bharat Petroleum in Mumbai, India
(2009) • 5.4 MMTPA / 5.2 MMTPA VGO-HDT / DHDT Units for Indian Oil Corporation in Paradip, India (2009, Ongoing)
* years indicated represent Year of Order
37 thyssenkrupp Industrial Solutions (India)
Major Caustic Soda Projects – Last 5 years
• DPR for capacity expansion of 1,000 TPD Caustic Soda complex for GACL, Dahej (2016, Ongoing)
• 250 tpd Expansion Caustic Soda project for Grasim Industries in Ganjam, India (2015, Ongoing)
• 760 tpd Caustic Soda / 450 tpd EDC / Chlorine Derivative plants for Al Qahtani Chemicals in Saudi Arabia
(2015, Ongoing)
• 180 tpd Caustic Soda Expansion project for Nirma Limited in Bhavnagar, India (2014, Ongoing)
• Conversion cum Expansion Caustic Soda project for Atul Limited in Valsad, India (2014)
• 200 tpd Grassroots Caustic Soda plant for K.P.R.Industries in Andhra Pradesh, India (2012, Ongoing)
• 500 tpd / 150 tpd Grassroots / Expansion Caustic Soda projects for Aditya Birla Group in Vilayat, Renukoot, Karwar in central India
(2011, 2013)
• 152 tpd Caustic Soda Membrane Cell Conversion project for Jayshree Chemicals in Orissa, India (2009)
• Upgradation of Cell Elements of Aditya Birla Group Companies (2009, 2011, 2012, 2013)
* years indicated represent Year of Order
38 thyssenkrupp Industrial Solutions (India)
Major Storages & Tank Farm Projects – Last 5 years
• 10,000 MT Cryogenic Ammonia Storage Tank for OMNIA Fertilisers in South Africa (2013)
• 10,000 MT Cryogenic Ammonia Storage Tank for IFFCO on LSTK basis in Kalol, India (2013)
• 4,000 MT Benzene Storage Tank for Farabi Petrochemicals in Saudi Arabia (2012)
• 2 x 5,000 MT Cryogenic Ammonia Storage Tanks for MATIX Fertilisers in West Bengal, India (2010)
39 thyssenkrupp Industrial Solutions (India)
Major Other Projects – Last 5 years
• 20,000 TPA Sodium Chlorate plant for Gujarat Alkalies and Chemicals in Dahej, India (2011)
Inorganic Chemicals
• Umicore Automotive Catalyst project in Shirwal, India (2013)
• 50 MLPA Water-borne Paints facility for Akzo Nobel India in Gwalior, India (2012)
• 31,000 TPA Synthetic Iron Oxide Pigment plant for DCW in Tamilnadu, India (2009)
Industrial Plants
• 200 KTPA Zinc Refinery Conversion project for Skorpion Zinc in Namibia (2015, Ongoing)
Minerals & Metallurgy
40 thyssenkrupp Industrial Solutions (India)
Contact
thyssenkrupp Industrial Solutions (India) Private Limited (formerly Uhde India Private Limited)
Uhde House, LBS Marg, Vikhroli (W), Mumbai 400 083, India
Tel : +91 22 4047 8020 / Fax : +91 22 2578 6187
e-Mail : tkisindia.mktg@thyssenkrupp.com
Website : www.thyssenkrupp-industrial-solutions-india.com