The Windelev Dry Offset Concept

-Brilliance in Direct Laser Engraved PlatesJørgen Windelev A/S

Our Story

• Based in Copenhagen, Denmark

• 56 years in Packaging Industry,

100% privately owned

• 25 employees

• Customers in +55 countries

worldwide on all continents

• Colour Separations,

CDI and Direct Laser Engraved

Printing Plates

for the Dry Offset Industry

• Consistent level of

high quality photorealistic

illustrations

• Beverage industry

Fruit juice - Soft drinks – Beer

Cosmetics industry

Dairy industry – Paint industry

• HQ photorealistic illustrations

and reduced production costs

• Colour Separations

• Direct Laser Engraved

Printing Plates

or CTP/CDI Printing Plates and Files

Dry Offset

• 56 years of experience

- Pantone Colour Separations

• Windelev unique PM screen

technology

- gives no wet-on-wet printing

• 25 years of experience in your

Decorating Proces

– not just a ”Direct Laser Engraver”

• Less ink consumption

- no ink contamination

• Excellent Punch-Hole system

- a fast setup on the Decorator

Your Benefits

we invented the PlateMerger!Brilliant innovations

BLACK P485BLACK P485

P347 YELLOW P347 YELLOW

Pantone Separations

Basic colour separations

Windelev Separations

PlateMerger technology

PlateMerger - dot separation

Traditional Printing

• All dots side by side on the blanket

• Dots are shaped by each other

• The different colours remove

overlapping colours

PlateMerger - dot separation

Windelev Dry Offset Concept

• Overlapping dots causes

heavy colour contamination

• Unnecessary amount of ink

• Smudging of colours

Traditional plates

• No overlapping dots

- and as a result less colour contamination

• Save 10-20% of ink, due to less dots on

the plates

• Possibility to make overlap and gaps between

each dot and still preserve the dot separation.

The Windelev Dry Offset Concept

SAVE

10% Ink

31.091 sq. mm34.539 sq. mm

Artpro Ink CoverageJob name: Tuborg Green DISCO Ink KnockOut

Artpro Ink CoverageJob name: Tuborg Green DISCO Ink

Adjusted for no KnockOut

50.200 sq. mm

Artpro Ink CoverageJob name: Kronenbourg Limited

Ink KnockOut

Artpro Ink CoverageJob name: Kronenbourg Limited Ink

Adjusted for no KnockOut

SAVE

33% Ink

33.488 sq. mm

SAVE

21% Ink

32.378 sq. mm40.975 sq. mm

Artpro Ink CoverageJob name: Efes Euroleague Ink KnockOut

Artpro Ink CoverageJob name: IEfes Euroleague Ink

Adjusted for no KnockOut

DLE – Direct Laser Engraving

Spare plates can be ordered

individually

Prepunched plates for better

register - and reduced set-up

time

Two DLE lasers in-house

ensure your supply chain

Approx. 750 laser engraved

plate every week

55 mio units on the same set...!

• DLE

Direct Laser Engraved plates

- ensures best possible quality

for Decorating.

• CDI / CTP plates

- 4000 DPI high resolution

• Engraving highlight dots

below plate-surface

- ensures smooth gradations

and photo realistic images!

• Text sizes down to 3pt

Printing Plates

High-light Dots engravedbelow surface

• Engraving below the plate-surface

keeps pressure off the small

high-light dots which results in

image contrast and smooth

gradations.

• Dots can be 3d modified to fit all

printing plates

Punch Hole - system Yet another innovation

- because precision matters

BLACK P347 YELLOWP185

Register of plates

Digital Proofing System we see the world in colours

PANTONE485 C

PANTONE286 C

Hard-copy Proofin Pantone colours

• Beverage cans:- White foil or Aluminum foil

• Plastic tubes, pails and cups:- White foil or Transparent foil

• Replicates 600 Pantone colours

on all substrates

• Save cleaning time

• 10-20% more production time per day

• Save set-up time

• Approx. 25% faster set-up because of accurate

pre-punched holes

• Save ink

• Approx. 10-20% saving on your ink budget

• Win customers

Customer loyalty through outstanding

HQ Photo-realistic quality

• Innovation

Knowledge exchange between Windelev and

your professionals

Ahead with the newest technology

Summary – your benefits

BLACK P485BLACK P485

P347 YELLOW P347 YELLOW

Pantone Separations

- Basic colour separations

Windelev Separations

- PlateMerger Technology

Summary – your benefits

• Overlapping dots causes

heavy colour contamination

• Unnecessary amount of ink

• Smudging of colours

Traditional plates

• No overlapping dots

- and as a result less colour contamination

• Save 10-20% of ink, due to less dots on

the plates

• Possibility to make overlap and gaps between

each dot and still preserve the dot separation.

The Windelev Dry Offset Concept

Summary – your benefits

Dots engraved below surface• Engraving under the surface

keeps pressure off the small dots

which results in image contrast

and smooth gradations.

• Dots can be 3d modified to fit all

printing plates

Summary – your benefits

Brilliance in illustrations and

Laser Engraved PlatesJørgen Windelev A/S

www.windelev.dk

Punching device

• Fast setup on your Decorator

- prepunched plates

• 100% register ensures

perfect image quality

• Punch Holes accuracy

- 2/100 of a mm

• Digital stored plate layout for each

customer

- ensures perfect result

• Own innovation and patent