Post on 18-May-2018
Michael Knaak, Stratasys
Stratasys -
The 3D Printing
Solutions Company
2 STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY
HEADQUARTERS
EDEN PRAIRIE, MN
AND REHOVOT, ISRAEL
OVER 1,200 GRANTED
OR PENDING ADDITIVE
MANUFACTURING
PATENTS GLOBALLY
$673 MILLION
REVENUE (2016)
OVER 30 TECHNOLOGY
AND LEADERSHIP
AWARDS
PUBLICLY TRADED
ON NASDAQ (SSYS)
For more than 25 years, Stratasys has been
at the forefront of 3D printing and additive
manufacturing innovation.
STRATASYS OVERVIEW
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Product portfolio
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Our Products
Stratasys offers a full range of 3D printers for every industry and application,
including the world’s most advanced 3D printing technologies, materials and
support.
3D Printers and Production Systems
FDM Objet/Polyjet
• PolyJet und FDM Material
FDM Thermoplastics Polyjet Photopolymers
Rigid
Flexible
Digital Materials
Digital ABS
ABS
Polycarbonate Nylon
ULTEM PPSF
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New Materials
11 STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY CONFIDENTIAL: INTERNAL STRATASYS USE ONLYCONFIDENTIAL: INTERNAL STRATASYS USE ONLY
Agilus30 family includes the following basic materials:
• Agilus30™ - a translucent material (Shore A hardness of 30)
• Agilus30 Black™ - a black material (Shore A hardness of 30)
Provides an enhanced range of Digital Materials from Shore 30,
40, 50, 60, 70, 85 & 95
Compared to Tango™:
• Better performance and stronger
• 2 times improved tear resistance
• 2.5 times improved tensile strength
• Improved look and feel, less sticky
• Better elongation at break, actual elongation at
break is 220-270%
INTRODUCING AGILUS30 ON THE STRATASYS J750 POLYJET SIMULATED RUBBER MATERIAL
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Medical Models:
Simulating soft tissue for surgical evaluation, surgical
planning and medical training
Tooling:
Gaskets, jigs, grips, seals, hoses, handles
Consumer Goods:
Sporting goods, masks, food storage containers, door seals,
soft-touch coatings, non-slip surfaces, footwear, clothing
General Prototyping:
Rubber-like components, surrounds and overmolding
USE CASES FOR AGILUS30
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AGILUS30 PARTS
GASKET FLEX TUBESHORE VALUE
DEMONSTRATOR TOOLMEDICAL VALVES
FLEX SHOE
PROTOTYPE
SMP-00747 SMP-00740 SMP-00744 SMP-00741 – black
SMP-00745 – clear
SMP-00742
CONTAINER LID SPORTS BAND
SMP-00743 SMP-00746
IMPROVED
DIGITAL ABS PLUSON THE STRATASYS J750
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TESTING FUNCTIONAL PROTOTYPESSNAP-FIT
Prototypes and parts
featuring repeated
flexing and bending,
such as clips and
fasteners
Consumer electronics battery
compartment cover
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FUNCTIONAL PROTOTYPESSTRONG ENOUGH TO BE DRILLED AND SCREWED
Functional air pump component
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DIGITAL ABS2 PLUSTHIN-WALLED PROTOTYPES
Now with improved performance for rigid
thin walls under 1.3 mm (0.051 in.)
Functional, wind-up tension spring
mechanism in a toy car prototype
18 STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY CONFIDENTIAL: FOR INTERNAL STRATASYS USE ONLY
Digital ABS Plus™ significantly improves the
mechanical performance of parts and
prototypes printed in Digital ABS™
DIGITAL ABS PLUS VS. OLD DIGITAL ABSNEW ENHANCED FUNCTIONAL PERFORMANCE
CONFIDENTIAL: FOR INTERNAL STRATASYS USE ONLY
38% More
Impact Strength*
*To reach 90-110J/m when field tested, other mechanical
properties remain the same as Digital ABS. This applies to both
Digital ABS and Digital ABS2™ (for walls thinner than 1.3 mm
or 0. 051 in.) and for both ivory and green color versions.
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DIGITAL ABS AND DIGITAL ABS2 SIMULATES ABS PLASTIC
High Temperature Base Material
• RGD535 (Green)
or
• RGD531 (Ivory)
and
High Toughness Base Material
• RGD515
Digital ABS
and
Digital ABS2™
Made from
two base materials
CONFIDENTIAL: FOR INTERNAL STRATASYS USE ONLY
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High-Temperature Base Material
• RGD535 (Green)
or
• RGD531 (Ivory)
and
High-Toughness Base Material
• RGD515 Plus
Digital ABS Plus
and
Digital ABS2 Plus
Made from
two base materials
CONFIDENTIAL: FOR INTERNAL STRATASYS USE ONLY
Improved
IMPROVED RGD515 CREATINGDIGITAL ABS PLUS AND DIGITAL ABS2 PLUS
Digital ABS Plus for overall ABS-like plastic performance
Digital ABS2 Plus delivers the best performance for thin walls in ABS
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DIGITAL ABS PLUS | DIGITAL ABS2 PLUS COMBINES HIGH TEMPERATURE RESISTANCE AND HIGH TOUGHNESS
Excellent impact resistance and shock absorption
• (90-110J/m or 1.69 – 2.06 ft. lb./in.)
High thermal resistance
• 58-68 °C (136-154° F)
• 82-90 °C (179-194° F) after thermal post-curing
Superior finish with smooth, glossy surfaces
Available in Green & Ivory
CONFIDENTIAL: FOR INTERNAL STRATASYS USE ONLY
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DIGITAL ABS PLUSGREATER TOUGHNESS/IMPACT RESISTANCE AND HEAT DEFLECTION
65; 15 80; 15
65; 70
90; 11065; 110
51; 32
49; 25
0
20
40
60
80
100
120
0 10 20 30 40 50 60 70 80 90 100
Imp
act J/m
Heat Deflection Temperature (°C)
Digital ABS Plus
(pre- & post-thermal
treatment)
Digital ABS
Rigur™
VeroWhitePlus™ High Temperature Material
(pre- & post-thermal treatment)
CONFIDENTIAL: FOR INTERNAL STRATASYS USE ONLY
VEROFLEXON THE STRATASYS J750
INTRODUCING
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Special blended materials:
• Strong and stiff with the right amount of flexibility. Ideal for the eyewear industry.
• Six colors
• VeroFlex Cyan™
• VeroFlex Magenta™
• VeroFlex Yellow™
• VeroFlex White™
• VeroFlex Black™
• VeroFlex Clear™
VEROFLEX ESPECIALLY CREATED FOR THE EYEWEAR INDUSTRY
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Additive Manufacturing Applications
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Components and Production Parts
» Digital inventory and short lead times allow production readiness and efficiency
» Flexibility and profitable short-run production allows mass customization
» Design freedom allows optimized design for function
Series of 1
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Current Commercial Applications:
Mounts and BracketsEnvironment control ductsAvionics racksIn-flight entertainmentWindow revealsOverhead trim panels
Production Parts - Aircrafts
A350-X: Over 1000 FDM parts per airplane
A350-X air ducts
Evector air duct business jetCover
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Coating FDM parts
FDM parts can be metal coated for strength and appearance
Water pipe made from SR-30 core
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Light Weight Components
» Reduced weight for high accelerations and energy saving
» Hollow components save material
» Organic inner structures boost weight-strength ratio
» Flying devices
» Automation & robotics
Designed for Speed
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Laminated Net Shaped Core
FDM Polycarbonate Hex Cell Core
3 plies of bi-directional weave epoxy matrix facing skins wet lay-
up over core
Courtesy of Aviradyne
US Patent No. 6,630,093
Sealed part edges, proven insert methods
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Vehicle Assembly Tools
Complex geometry, low mass, non damagingEmbedded components and hardware
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Production Fixtures
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Production Fixtures
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Production Fixtures at Opel
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ABS or Polycarbonate are suitable in many cases where custom automation fixtures are needed.
Assembly and Automation Fixtures
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Reduction of components and assembly, integrate more functionality, less maintenance and inventory.
Assembly and Automation Fixtures
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Molds
» Bring mold making in house
» Speed up your iteration cycle
Print-a-mold
Macromelt Molding
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Siemens
Design for FDM
Wichtig: Verständnis der Konstruktion von Endbauteilen
• Funktionsintegration,
• Ausschöpfung der Gestaltungsfreiheiten
• Ab Stückzahl 1
• Permanente Überarbeitung
• Customisation
Additive Fertigung beginnt bei der fertigungsgerechten Konstruktion
Fertigungsgerechte Konstruktion
Betrachtung der Baurichtung
optischer Aspekt/Festigkeit
-Anisotropie
Build direction
Baurichtung und Eigenschaften (Festigkeit, Steifigkeit, Zähigkeit)
Roundings
Support
• Time saving
Supportfree -45°
Support
Luftkanäle im Teil
bis 8mm supportfrei
ab 8mm mit Dach
Z
Funktionsintegration
Kosten: Maschinenstunden + Material
FDM Kosten reduzieren:
• Mehrere Teile auf der Plattform
• Hohlräume mit Füllung
• Vermeiden von Support +45°
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GrabCAD Print: Intuitive 3D printing software for Professionals
● Prepare multiple trays at the same time
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● Schedule print jobs
● View all past, present, and future prints from multiple printers
GrabCAD Print: Intuitive 3D printing software for Professionals
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Material Usage
GrabCAD Print: Online Reports Generation
Printer Utilization Printer History
Stratasys Technology Demonstrators
• The Future
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Infinite-Build 3D Demonstrator Robotic Composite 3D Demonstrator• Advanced extrusion
• Reliability
• Repeatability
• Speed
• Hybrid capabilities
• Process control
Technology Demonstrators at IMTS
Core Elements
Introducing a manufacturing platform with Two Technology Demonstrators that break down typical
barriers associated with part performance and production efficiency in aerospace and automotive
manufacturing
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Infinite-Build 3D Demonstrator
Scale and endurance for
large tools and production parts
• Bigger Parts – Horizontal Build
• Better Parts – Better extrusion and In Situ process
control to increase reliability
• Tool changer
• Faster Throughput – 10x Faster Deposition plus high
acceleration motion system
• Unattended Production – Tool change to increase
reliability, introduce multiple materials, and automate
material replenishment
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Breaking the print-by-layer mentality enabling composite structures with
strength in any direction
Robotic Composite 3D Demonstrator
• Strong parts – Using 5-axes of motion to control
alignment of directional composites
• Enhanced throughput – 10x fast deposition,
elimination of layer transition, elimination of support
printing, and elimination of support removal
• Simplified workflow – Hybrid add/subtract/inspect in
one cell
• Factory-integration – powered by Siemens
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