Stove and Blast Furnace Valve Technology

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Transcript of Stove and Blast Furnace Valve Technology

Blast Furnace Technologies

Stove and Blast Furnace Valve Technology

Paul Wurth’s advantage in carrying out large-scale projects is that the latest technologies and re-quested services for the construction and mod-ernisation of complete blast furnace plants are all found under the one roof.

Paul Wurth has a tradition of leadership in blast furnace engineering. Practical designs, systems and equipment have been the product of a dedi-cated and experienced team interacting with plant operators.

The gas produced in the blast furnace is an im-portant energy source in the efficient operation of an integrated steel plant. The primary purpose of the gas cleaning system is to produce a clean gas that can be burned in the hot blast stoves, coke ovens, mills reheat furnaces and power stations.

The Paul Wurth Group has many years of success-ful hot blast system design experience. The layout of the hot blast stoves, hot blast mains and mixer assemblies is unique to each project. Adapting existing stoves to enlarged furnaces is an added complexity. Paul Wurth has proven its ability to tackle these challenges. The final design includes pressure compensation and the choice of appro-priate valving.

Paul Wurth supplies the complete collec-tion of valves for hot and cold blast control, chimney valves, crude gas bleeder valves, equalizing/relief valves, as well for the complete stove regulation, and cares for concept and detail engineering, manufac-turing, erection and commissioning of the complete hot stove plant.

COMBUSTION AIR

HOT BLAST

COMBUSTIONGAS

COLD BLAST

WASTE GAS

WGV

1

CBV

1

CAIV

1

HBV

1

CGIV

1GS

V 1

GVV

1

WGV

2

CBV

2

CAIV

2

HBV

2 CGIV

2GS

V 2

WGV

3

CBV

3

CAIV

3

HBV

3 CGIV

3GS

V 3

MIXER

SNORT

CBM

V

BLAST FURNACE

BDV

HBIV

GV a

bove

cyclo

ne

GVV

2

GVV

3

PRV

1

DPV

1

PRESSURE RELIEF

DPV

2

DPV

3

CAFOV

AIRPREHEATER

GASPREHEATER

ANN

ULAR

GAP

SC

RUBB

ER

GV EQUALIZING/RELIEF VALVE

BLEEDER

GRITZ

KO

NET

TRT

WASTE GAS STACK

USERS GCP SEPTUM VALVE

TRT

MSV

IGV

OGV

IGV

OGV

WGL

V

CACV

1

CACV

2

CACV

3

CGCV

1

CGCV

2

CGCV

3

BFEXHBFEXHSO

CBCV

PRV

2

PRV

2

CBM

CV

CGGV

1

CGGV

2

CGGV

3

CGGMV

PSV

HOT BLASTSTOVE 1

HOT BLASTSTOVE 2

HOT BLASTSTOVE 3

CYCL

ONE

Blast Furnace gas and air flow diagram

* alternative design depending on Gas Cleaning Plant layout

*

Paul Wurth Stove and Blast Furnace Valve Technology

4

8

9 10

14

11

15

7

12

18

13

3

2

65

16

17

1

Equalizing / Relief Valves (1)

ND 250, 400, 500

Coffee Pot Bleeder® (2)

GV – Goggle Valves:ND 450–3200

• goggle valve above cyclone / dust catcher

slide open type (3)

• IGV, OGV – TRT google valves • CGGV – combustion gas line

isolation valve slide type (4) / swing type (5, 6) close / open type

Two Lever Valves (7, 8):ND 450–3200

• CBV – cold blast valve• CBMV – cold blast mixing

shut-off valve• CAIV – combustion air

shut-off valve• CAFOV – combustion air fan valve• CGIV – burner valve (combustion gas

isolation shut-off valve)• GSV – gas safety valve• WGV – waste gas valve• mixing gas / booster shut-off valve

DEV – Double Eccentric Valves (9):ND 150–2000

• GVV – combustion gas vent valve• PRV – pressurizing line shut-off valve

(pressure relieve valve)• DPV – depressurizing line shut-off

valve (pressure equalizing valve)

• MSV – TRT main by-pass goggle valve• PSV – combustion air vent valve

Snort Valves:ND 1000–1600/500–1000

• piston type (10)

• double eccentric vent valve type

BDV – Back Draft Valves:• gate type (11)

ND 600–800

• coffee pot type (12)

ND 500–1200

HBV – Hot Blast Valves (13): ND 600–2000

• gate type

Butterfly Valves (14):ND 600–2000

• CACV, CGCV, CBMCV, CBCV – combustion air / combustion gas regulation valves

• septum valve

EXV – Explosion ValvesND 400–600

• BF, CO gas explosion flap (15)

• BF, CO gas explosion wedge shut-off valve (16)

Louver Valves• WGLV – waste gas louver valve (17)

ND 2300

Dust Discharge Valves• Gritzko® II (18)

Paul Wurth Valves:

Ironmaking

The Paul Wurth Group is today one of the world leaders in the design and supply of complete plants, systems and processes as well as specialised mechanical equipment for

the iron & steel industry: Blast Furnaces & Auxiliary PlantsCoke Making PlantsAgglomeration Plants Direct Reduction PlantsEnvironmental Protection, Recycling & Energy-Saving Technologies

other industries:Systems & Equipment for Non-Ferrous Pyrometallurgy, Electrometallurgy & Residue TreatmentValve Solutions for Oil & Gas Downstream ProcessesIntralogistics Solutions for Heavy LoadsEngineering & Project Management for Civil Construction and Infrastructure Projects

Feasibility Studies – Conceptual, Basic and Detail Engineering – Project Management – Plant and Components Supply – Turnkey Projects – Assistance in Plant Assembly and Commissioning – Technology and Operations Consultancy – On-site and Remote Operational Assistance – After-sales Services

Engineering & Technology worldwide

Paul Wurth S.A.32, rue d’AlsaceL-1122 LuxembourgPhone: (+352) 4970-1paulwurth@paulwurth.comwww.paulwurth.com

VCA**CERT

IFIED SAFETY SYSTEM

VINCOTTE

ISO 9001

BUREAU VERITASCertification

N° BXL 05000141

Group members:

EUROPE

Paul Wurth Italia S.p.A.Genova, ITALYPhone: (+39) 010 640 91pwit@paulwurth.com

Paul WurthRefractory & Engineering GmbHMainz-Kastel, GERMANYPhone: (+49) 6134 606 6pwrefractory@paulwurth.com

Paul WurthUmwelttechnik GmbHEssen, GERMANYPhone: (+49) 201 245300pwumwelt@paulwurth.com

Paul Wurth, a.s.Ostrava, CZECH REPUBLICPhone: (+420) 595 155 100pwcz@paulwurth.com

Paul Wurth Moscow Representation Offi ceMoscow, RUSSIAPhone: (+7) 495 721 1553pwmoscow@paulwurth.com

Paul Wurth KovrovKovrov, Vladimir region, RUSSIAPhone: (+7) 49232 97099pwkovrov@paulwurth.com

Paul Wurth Ukraine Representation Offi ceMariupol, UKRAINEPhone: (+380) 629 41 18 99pwua@paulwurth.com

Paul Wurth International Site Services S.r.lGenova, ITALYPhone: (+39) 010 640 9700pwis@is.paulwurth.com

Joint company of Dango & Dienenthal andPaul Wurth:TMT – Tapping Measuring TechnologySiegen, GERMANYPhone: (+49) 271 4014 0

Luxembourg, LUXEMBOURGPhone: (+352) 261920 0contact@tmt.com •www.tmt.com

Joint Company of SAB and Paul Wurth:

VCL – Valve Competence LuxembourgGrevenmacher, LUXEMBOURGPhone: (+352) 27 68 54info@vcl.lu – www.vcl.lu

Joint company ofSMS group and Paul Wurth

AMOVALentzweiler, LUXEMBOURGPhone: (+352) 2685 2000

Netphen, GERMANYPhone: (+49) 2738 21 0info@amova.eu • www.amova.eu

AMERICASPaul Wurth Inc.Valparaiso, Indiana, USAPhone: (+1) 219 756 1061pwus@paulwurth.com

Paul Wurth do BrasilBelo Horizonte, M.G., BRAZILPhone: (+55) 31 3228 2800pwbr@paulwurth.com

Paul Wurth do Brasil Montagens e Manutenção LtdaBelo Horizonte, M.G. BRAZILPhone: (+55) 31 3228 2800pwbrmm@paulwurth.com

Paul Wurth de Mexico SA de CVAtizapan, MEXICOPhone: (+52) 55 1106 3463pwmex@paulwurth.com

ASIA

Paul Wurth Metal Technology(Beijing) Co., LtdBeijing, P.R. CHINAPhone: (+86) 10 8405 4400pwbeijing@paulwurth.com

Beijing Paul Wurth Trading Co., LtdBeijing, P.R. CHINAPhone: (+86) 10 8405 4699china.trading@paulwurth.comPaul Wurth India Pvt. LtdGurgaon, INDIAPhone: (+91) 124 4523200pwindia@paulwurth.com

Paul Wurth International S.A.Taiwan BranchKaohsiung, TAIWANPhone: (+886) 7 33 93 309pwtaiwan@paulwurth.com

Paul Wurth International S.A.Korea BranchSeoul, KOREAPhone: (+82) 2 553 9450pwkorea@paulwurth.com

Paul Wurth Vietnam Co., LtdHo Chi Minh City, VIETNAMPhone: (+84) 8 73 000 514pwvietnam@paulwurth.com

Joint company ofIHI Corporation and Paul Wurth:

PAUL WURTH IHI Co., Ltd.Tokyo, JAPANPhone: (+81) 3 6630 4785contact@ihi-pw.jp

© Copyright 2009–2017 Paul Wurth S.A. – all rights reserved

Non Contractual Data: Paul Wurth believes that the data contained in this folder are correct and accurate, but cannot guarantee same or better performances for any specific site without a detailed quote. Patents and Patents pending. — Paul Wurth equipment and processes are protected in many countries by patents.

Paul Wurth, the Paul Wurth Logo, Coffee Pot Bleeder and Gritzko are trademarks of Paul Wurth S.A. and may be registered in your jurisdiction.