Society of Mineral Analysts and the Canadian

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The Center for Advanced Mineral

and Metallurgical Processing

The Chemical Analysis of IndustrialAlkaline Sulfide HydrometallurgicalProcesses.

Corby G. Anderson, Ph.D.Director

Montana Tech of The University of Montana

1300 West Park Street • Butte, MT 59701 USA

Phone: 406-496-4794 Fax 406-496-4512

E-mail: canderson@mtech.edu

“Providing“Providing“Providing

High QualityHigh QualityHigh QualityMetallurgicalMetallurgicalMetallurgical

Solutions toSolutions toSolutions to

IndustrialIndustrialIndustrialClientsClientsClients

World Wide”World Wide”World Wide”

___________________________________________________________________________________________________

Speakers Page Table of Contents

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The Center for Advanced Mineral and

Metallurgical Processing

• A Process Engineering, Consulting, and Testing FacilityConducting Applied Projects With Industrial ClientsThroughout the World

• Providing Testing, Design, Consulting and FeasibilityStudies For:

Mineral Processing & Hydrometallurgical Applications •Precious Metal Recovery & Refining Technologies •Nickel/Cobalt Applications & Technologies •

Arsenic/Antimony Applications & Technologies • Pressure

Leaching Applications • Copper Leaching, SX, EWApplications & Technologies • Process Simulation andModeling • Pyrometallurgical Applications • X-Ray

Diffraction/Scanning Electron Microscopy • Resource

Recovery • Wastewater Remediation • Fire Assay • More •

CAM P 

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SMA-CMA Annual Conference

 April 23-25, 2002 · Spokane Wa.

Fundamentals and App l icat ions

of F i re Assay Short Course2002 DATES:

AUGUST 18-23, 2002

CAMP – Mont ana TECHWWW.MTECH.EDU/CAMP

Host ed atFai r m ont Hot Spr ings Resor t

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Alkaline Sulfur Chemistry

Kraft pulp and paper processing.Antimony hydrometallurgy.

Gold leaching and recovery. Hydroxide, Carbonate, Total Alkalinity.

Sulfide, Sulfite, Sulfate, Thiosulfate,Hydrosulfide, Polysulfides, Total Sulfur.

SMA-CMA Annual Conference

 April 23-25, 2002 · Spokane Wa.

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SMA-CMA Annual Conference

 April 23-25, 2002 · Spokane Wa.

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SMA-CMA Annual Conference

 April 23-25, 2002 · Spokane Wa.

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Kraft Alkaline Sulfide PulpProcess

Hydrolysis of lignins to alcohols andacids; some mercaptans formed.

Cooking liquor 12.5 % NaOH, Na2

S, and

Na2CO3

Recovery of ‘black liquor’ important.

Na2SO4 + 2C Na2S + 2 CO2

Na2CO3 + Ca(OH)2 – 2 NaOH + CaCO3

SMA-CMA Annual Conference

 April 23-25, 2002 · Spokane Wa.

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Na2S + Sb2S3 2NaSbS2

NaSbS2 + Na2S Na3SbS3

Alkaline Sulfide Antimony

SMA-CMA Annual Conference

 April 23-25, 2002 · Spokane Wa.

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Cathode: SbS3-3 + 3 e- SbO + 3 S-2

Alkaline Sulfide Antimony

Anode: 2 OH- ½ O2 + H2O + 2e-

S-2 e- + oxidized sulfur species as

thiosulfate, polysulfide, sulfate, sulfite.

SMA-CMA Annual Conference

 April 23-25, 2002 · Spokane Wa.

SMA CMA A l C f

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Typical Sb AlkalineSulfide Flow Sheet

Alkaline Sulfide

Leach

Liquid

Solid

Separation

Alkaline Sulfide

Solution EW

Alkaline Sulfide

Solution Oxidation

Sb Metal

Antimonate

SMA-CMA Annual Conference

 April 23-25, 2002 · Spokane Wa.

SMA CMA Annual Conference

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4So + 6NaOH 2Na2S + Na2S2O3 + 3H2O

(X-1)So + Na2S Na

2S

X(where X= 2 to 5)

Na2SX + (X-1)Na3SbS3 (X-1)Na3SbS4 + Na2S

Alkaline Sulfide Antimony

SMA-CMA Annual Conference

 April 23-25, 2002 · Spokane Wa.

SMA CMA Annual Conference

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Alkaline Species Analysis

• ‘ABC’ titration method.

• From PPG and sulfide industry.

• pH based titration• 1 Normal HCl used.

• Determines, S-2, OH-, CO3-2 , total

alkalinity.

SMA-CMA Annual Conference

 April 23-25, 2002 · Spokane Wa.

SMA-CMA Annual Conference

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Alkaline Species Analysis

• 3 points titrated: A, B, C.

• C< (2*B) S-2, OH-, CO3-2 present.

•C > (2*B), HS-, S-2, CO3-2 present

•C > (2*B), A is absent, HS-, HCO3-1

CO3-2 present.

• Point C is total alkalinity.

SMA-CMA Annual Conference

 April 23-25, 2002 · Spokane Wa.

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SMA-CMA Annual Conference

 April 23-25, 2002 · Spokane Wa.

SMA-CMA Annual Conference

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SMA CMA Annual Conference

 April 23-25, 2002 · Spokane Wa.

SMA-CMA Annual Conference

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f

 April 23-25, 2002 · Spokane Wa.

SMA-CMA Annual Conference

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f

 April 23-25, 2002 · Spokane Wa.

SMA-CMA Annual Conference

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 April 23-25, 2002 · Spokane Wa.

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SMA-CMA Annual Conference

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Alkaline Species Analysis

• Specific sulfide titration method.

• From James River in pulp and

paper industry.• AgNO3 based titration

• 2 Ag+ + S-2 Ag2S

• Done with sulfide ISE inammoniacal medium.

• Can differentiate polysulfides from

sulfides unlike ‘ABC’ method.

 April 23-25, 2002 · Spokane Wa.

SMA-CMA Annual Conference

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Alkaline Species Analysis

• Thiosulfate and sulfite titration

method.

• From TAPPI and paper industry.• Iodine based titration

• Sulfide precipitated with Zn

• Oxidation with iodine followed byoxidation with hypoiodate.

 April 23-25, 2002 · Spokane Wa.

SMA-CMA Annual Conference

A il 23 25 2002 S k W

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Alkaline Species Analysis

• First titration in presence of excess

iodine with thiosulfate and Pt probe.

• Second titration in presence of 12Nhydroxide with iodine and Pt probe.

• Thiosulfate and sulfite calculated by

difference in titrations.

 April 23-25, 2002 · Spokane Wa.

SMA-CMA Annual Conference

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Alkaline Species Analysis

• Polysulfide determined by

thiosulfate and sulfite method.

• SO3

-2

+ S2

-2S2O3

-2

+ S

-2

• Thiosulfate and calculated by

difference in titrations before and after

sulfite treatment.

 April 23-25, 2002 · Spokane Wa.

SMA-CMA Annual Conference

A il 23 25 2002 S k W

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Alkaline Species Analysis

• Sulfate determined by Barium

chloride precipitation.

• Ba + SO4

-2BaSO4

• Sulfide, thiosulfate polysulfide

carbonate, hydroxide and sulfite

removed beforehand by boiling HClpretreatment and filtration.

 April 23-25, 2002 · Spokane Wa.

SMA-CMA Annual Conference

April 23 25 2002 Spokane Wa

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Alkaline Species Analysis

• Total sulfur analysis determined by

Barium chloride precipitation.

• Ba + SO4

-2BaSO4

• Sulfide, thiosulfate polysulfide and

sulfite oxidized to sulfate with

bromine.

• Carbonate and hydroxide removed

by HCL neutralization.

 April 23-25, 2002 · Spokane Wa.

SMA-CMA Annual Conference

April 23 25 2002 · Spokane Wa

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 April 23-25, 2002 · Spokane Wa.

SMA-CMA Annual Conference

April 23-25 2002 · Spokane Wa

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Alkaline Species Analysis

• Alkaline sulfide gold content

determined by direct fire assay of 

solutions.• Weigh solution directly into assay

formulation.

• Carefully DRY fire assay chargebefore fusion.

 April 23-25, 2002 · Spokane Wa.

SMA-CMA Annual Conference

April 23-25 2002 · Spokane Wa

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Fundamental Electrochemical Studies

Chemical Engineering

Monash University – Melbourne Australia

Process Design

CAMPMontana Tech

Alkaline Sulfide Gold Leaching

 April 23 25, 2002 Spokane Wa.

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Sulfide Pressure Oxidation

Partial

2H+ + 1/2O2 + S-2 So + H2O

Complete

2O2 + S-2 SO4 -2

SMA CMA Annual Conference

 April 23-25, 2002 · Spokane Wa.

SMA-CMA Annual Conference

 April 23-25, 2002 · Spokane Wa.

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Nitrogen Species Catalyzed Leaching Fundamentals.

3 MeS (S)+ 2HNO3 (Aq)+ 3H2SO4 (Aq)

MeSO4 + 3So(S) + 2NO (G) + 4H2O

NaNO2 (Aq) + H+ HNO2 (Aq) + Na+

HNO2 (Aq) + H+ NO+(Aq) + H2O

2MeS (S) + 4NO+(Aq) 2Me+2

(Aq) + 2So + 4NO (G)

p , p

SMA-CMA Annual Conference

 April 23-25, 2002 · Spokane Wa.

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Relative Potentials of Hydrometallurgical Oxidizers.

E0h

Oxidant Redox Equation (pH = 0, H2 ref.)

Fe+3 Fe+3 + e- Fe+2 0.770 V

HNO3 NO3- + 4H+ +3e- NO(g) + 2H2O 0.957 V

HNO2 NO2- + 2H+ + e- NO(g) + H2O 1.202 V

O2 (g) O2 + 4H+

+ 4e-

2H2O 1.230 VCl2 (g) Cl2 (g) + 2e - 2 Cl- 1.358 V

NO+ NO+ + e- NO(g) 1.450 V

p , p

SMA-CMA Annual Conference

 April 23-25, 2002 · Spokane Wa.

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Nitrogen Species Catalyzed Leaching Fundamentals.

2NO (G) + O2 (G) < --> 2NO2 (G)

2NO2 (G) <--> 2NO2 (Aq)

2NO2 (Aq) + 2NO (Aq) + 4H+ <--> 4NO+(Aq) + 2H2O

SMA-CMA Annual Conference

 April 23-25, 2002 · Spokane Wa.

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Nitrogen Species Catalyzed Leaching Fundamentals.

2MeS (G) + 4H+ + O2 (G) 2Me+2(Aq) + 2So + 2H2O

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SMA-CMA Annual Conference

 April 23-25, 2002 · Spokane Wa.

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Nitrogen Species CatalyzedPartial Sulfide Oxidation Leach Conditions.

Initial Free Sulfuric Acid = 50 g/ 

Reactor Working Pressure = 620 kPagSlurry Solids Content = 100 g/L

Solids Size = 80% minus 10 micron

Maximum Temperature = 125o CNitrogen Species Concentration = 2.0 g/L

Reaction Time = 30 minutes

SMA-CMA Annual Conference

 April 23-25, 2002 · Spokane Wa.

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Alkaline Sulfide RecoveryWith Partial NSC Sulfide Oxidation.

Au recovery = 93.3%

SMA-CMA Annual Conference

 April 23-25, 2002 · Spokane Wa.

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Alkaline Sulfide Solid Leaching

4So + 6 NaOH 2Na2S + Na2S2O3 + 3H2O

(X-1)So + Na2S Na2SX (where X= 2 to 5)

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 April 23-25, 2002 · Spokane Wa.

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Alkaline Sulfide Gold Leaching

Auo + S5-2 AuS5- + e-

Auo + S2O3-2 AuS2O3- + e-

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• Electrowinning

• Cementation• Gaseous Precipitation

• Chemical Precipitation• Solvent Extraction

• Ion Exchange

Alkaline Sulfide Gold Recovery

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Alkaline Sulfide Gold Leach Head Solution Assay.

Volume L Au Sb As Hg Sn

0.5 88.7 ppm 21.0 g/L 5.31 g/L 274 ppm 1.84 g/L

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Alkaline Sulfide Gold Leach Head Final Assay.

Volume L Au Sb As Hg Sn

0.5 1.5 ppm 21.1 g/L5.21 g/L 274 ppm 1.89 g/L

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Overall Gold Selectivity and Recovery.

Liquid Solid

Gold 1.7% 98.3%

Antimony 100.0% 0.0%

Arsenic 100.0% 0.0%

Tin 100.0% 0.0%

Mercury 100.0% 0.0%

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SMA-CMA Annual Conference April 23-25, 2002 · Spokane Wa.

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• Pulp and Paper Manufacture• Glass Industry

• Ceramic Industry

• Detergents

• Feed Supplements

• Textile Dyes

• Bleaching

• Photography

Sodium Sulfate Uses

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Sodium Sulfate Production

2 O2 + Na2S Na2SO4

3.5 O2 + 2 NaOH + Na2S2 2 Na2SO4 + H2O

8 O2 + 8 NaOH + Na2S5 5 Na2SO4 + 4 H2O)

2 NaOH + 2 O2 + Na2S2O3 2 Na2SO4 + H2O

SMA-CMA Annual Conference

 April 23-25, 2002 · Spokane Wa.

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SUMMARY

Alkaline sulfur chemistry is pertinent.

Kraft pulp and paper processing.

Antimony hydrometallurgy.

Gold leaching and recovery.

SMA-CMA Annual Conference

 April 23-25, 2002 · Spokane Wa.

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Fundamentals and App l icat ions

of F i re Assay Short Course2002 DATES:

AUGUST 18-23, 2002

CAMP – Mont ana TECHWWW.MTECH.EDU/CAMP

Host ed atFai r m ont Hot Spr ings Resor t

The Center for Advanced Mineral

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and Metallurgical Processing

Corby G. Anderson, Ph.D.

Director

Montana Tech of The University of Montana

1300 West Park Street • Butte, MT 59701 USA

Phone: 406-496-4794

Fax: 406-496-4512

E-mail: canderson@mtech.edu

“Providing“Providing“Providing

High QualityHigh QualityHigh Quality

MetallurgicalMetallurgicalMetallurgical

Solutions toSolutions toSolutions to

IndustrialIndustrialIndustrial

ClientsClientsClientsWorld Wide”World Wide”World Wide”

___________________________________________________________________________________________________