Post on 15-Feb-2017
© MASAR Technologies, Inc., USA, 1990-2015. All rights reserved.
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SMART TECHNOLOGY
A Presentation by:
MASAR TECHNOLOGIES, INC.
MONITORING & OPTIMIZATION OF MEMBRANE
DESALINATION & FILTRATION PLANTS
REAL-TIME, EARLY-WARNING
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© MASAR Technologies, Inc., USA, 1990-2015. All rights reserved.
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FOULING IS THE MOST CRITICAL ISSUE IN
MEMBRANE TECHNOLOGY APPLICATIONS
NO SYSTEM DESIGN MODEL CAN PREDICT
FOULING DEVELOPMENT
SYSTEM PERFORMANCE MONITORING IN
REAL-TIME MANDATORY
EARLY DETECTION OF
FOULING CRITICAL
NEED TO LOCATE SOURCE AND IDENTIFY
TYPE OF DEVELOPING FOULING EARLY
THE ISSUES
2
RO MEMBRANE
UF MEMBRANE
© MASAR Technologies, Inc., USA, 1990-2015. All rights reserved.
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• MAINTAIN WATER PRODUCTIVITY & QUALITY
• CONTROL IMPACT OF WATER QUALITY CHANGES
• PLAN MAINTENANCE & UPGRADES
• EVALUATE PRETREATMENT SYSTEM EFFICIENCY
• EVALUATE MEMBRANE SYSTEM PERFORMANCE
• DETECT RO/NF MEMBRANE FOULING/SCALING EARLY
• DETECT CHANGES IN UF/MF PERMEABILITY EARLY
WHY MONITOR ?
3
© MASAR Technologies, Inc., USA, 1990-2015. All rights reserved.
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WHY MONITOR?
• IDENTIFY SOURCE & TYPE OF FOULING DEVELOPMENT
COLLOIDAL FOULING BIOLOGICAL FOULING IRON FOULING ORGANIC FOULING
4
© MASAR Technologies, Inc., USA, 1990-2015. All rights reserved.
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• MAXIMIZE PLANT AVAILABILITY & EFFICIENCY
• OPTIMIZE PLANT OPERATION & PERFORMANCE
• MINIMIZE CHEMICAL & ENERGY CONSUMPTIONS
• MINIMIZE UNSCHEDULED MAINTENANCE & LABOR
• MITIGATE IMPACT OF FOULING
• MINIMIZE O&M AND TOTAL
COST OF WATER
WHY MONITOR ?
5
© MASAR Technologies, Inc., USA, 1990-2015. All rights reserved.
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• RO DATA NORMALIZATION PROGRAMS
TRENDING – STANDARD METHOD APPLICATIONS
BASED ON INDUSTRY-WIDE METHODOLOGY
(ASTM D 4516)
MEMBRANE MANUFACTURERS-SPECIFIC
PROVIDED FREE TO END USERS MAINLY FOR
COMMERCIAL WARRANTY CLAIM VERIFICATION
PROVIDE LONG-TERM FLUX DECLINE & SALT
PASSAGE PERFORMANCE TRENDS BASED ON
MEMBRANE SPECS
6
© MASAR Technologies, Inc., USA, 1990-2015. All rights reserved.
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0
50
100
150
200
250
343 2,060 9,000 12,139 15,216 20,635 27,171
No apparent fouling – mainly compaction
Design projected flow
Normalized flow
FLUX DECLINE PERFORMANCE TRENDING BY ASTM STANDARD METHOD
Sudden, severe and
irreversible fouling
OPERATING HOURS
PR
OD
UC
T F
LO
W, M
3/H
R
© MASAR Technologies, Inc., USA, 1990-2015
7
© MASAR Technologies, Inc., USA, 1990-2015. All rights reserved.
www.masar.com
0
50
100
150
200
250
343 2,060 9,000 12,139 15,216 20,635 27,171
Sudden, severe and
irreversible fouling
No apparent fouling – mainly compaction?
Design projected flow
Corrected normalized flow
OPERATING HOURS
PR
OD
UC
T F
LO
W, M
3/H
R
MASAR-CORRECTED FLUX DECLINE TRENDING FOR REAL PLANTS
© MASAR Technologies, Inc., USA, 1990-2015
8
© MASAR Technologies, Inc., USA, 1990-2015. All rights reserved.
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9
SMART EARLY-WARNING TECHNOLOGY
© MASAR Technologies, Inc., USA, 1990-2015. All rights reserved.
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• ALLOWS EARLY DETECTION OF INCREASE IN FOULING
“POTENTIAL” AS A SIGN OF SIGNIFICANT CHANGES IN
CRITICAL PLANT PARAMETERS
• ALLOWS EARLY DETECTION AND MEASUREMENT OF
FOULING & SCALING DEVELOPMENT
WHY REAL-TIME MONITORING IS BETTER THAN TRENDING?
• ALLOWS EFFECTIVE RESPONSE TO “SILENT” ALARMS
(ACTIONABLE MONITORNG)
• MAXIMIZES PROBABILITY OF ADDRESSING OPERATIONAL
AND PERFORMANCE PROBLEMS IN REAL TIME
10
© MASAR Technologies, Inc., USA, 1990-2015. All rights reserved.
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• OPTIMIZES OPERATIONAL EFFICIENCY ON-LINE
RECOVERY RATIO & PRODUCTIVITY (RO/NF SYSTEMS)
MEMBRANE REPLACEMENTS & ADDITIONS
CHEMICAL DOSINGS
PERIODIC & MAINTENANCE MEMBRANE CLEANINGS
AVAILABILITY & PERMEABILITY (UF/MF SYSTEMS)
DYNAMIC MEMBRANE PERFORMANCE COMPARISONS
WHY REAL-TIME MONITORING IS BETTER THAN TRENDING?
PROCESS & DESIGN CHANGES & UPGRADES
11
© MASAR Technologies, Inc., USA, 1990-2015. All rights reserved.
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• SMART™ PROPRIETARY TECHNOLOGY BASED ON
EXTENSIVE FIELD DATA AND PLANT EVALUATIONS.
• REQUIRES SAME INPUT AS REQUIRED BY ASTM D-4516
STANDARD NORMALIZATION METHOD.
• UNIVERSAL APPLICATIONS FOR ALL MEMBRANE-BASED
WATER DESALINATION AND FILTRATIONSYSTEMS OF ANY
FEED SOURCE, MEMBRANE TYPE, MANUFACTURES AND
DESIGN CONFIGURATIONS.
MASAR® Program Applications
SMART EARLY-WARNING TECHNOLOGY
12
© MASAR Technologies, Inc., USA, 1990-2015. All rights reserved.
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• DETECTS, MEASURES AND MONITORS FOULING & SCALING
DEVELOPMENT RO/NF MEMBRANE SYSTEMS AS SOON AS
THEY START IN REAL-TIME.
• MEASURES AND MONITORS PERMEABILITIES OF UF/MF
MEMBRANE SYSTEMS IN REAL-TIME, ALERTING TO
IRREGULAR & UNEXPECTED CHANGES IN DIRECTION.
• MEASURES FOULING “POTENTIAL” OF MEMBRANE SYSTEMS
AS FUNCTION OF DESIGN, OPERATIONAL & MAINTENANCE
REGIMES, ALLOWING FOR CONTINUOUS OPTIMIZATION.
MASAR® Program Applications
13
SMART EARLY-WARNING TECHNOLOGY
© MASAR Technologies, Inc., USA, 1990-2015. All rights reserved.
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FOULING MONITOR (FM) GUIDELINES FOR SWRO/NF SYSTEMS
MASAR® Program Applications
14
SMART EARLY-WARNING TECHNOLOGY
FM RANGE FOULING STATUS RECOMMENDED ACTION
0%-5% No significant fouling. Good operation. Continue to monitor.
5%-15% Low to moderate fouling may
be starting to develop.
Monitor more closely. Consider trouble-
shooting if FM trend continues to rise.
15%-25% Moderate to heavy fouling is
in progress.
Start trouble-shooting immediately to
identify and eliminate source of fouling.
> 25% Heavy to irreversible fouling
is occurring.
Significant membrane replacements
and/or additions required due to
extensive loss of performance.
© MASAR Technologies, Inc., USA, 1990-2015. All rights reserved.
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ORGANIC FOULING
FOULING
STOPPED
© MASAR Technologies, Inc., USA, 1990-2015
SW MEMBRANES
PLANT CASE STUDY A-1 – SURFACE SWRO PLANT – SWRO TRAIN 11
15
SMARTTM FLUX MONITORING OF NON-FOULING HFF MEMBRANES
SMART EARLY-WARNING TECHNOLOGY
LEGEND
operating
ASTM
SMART
design
No
rmalized
Flu
x (
lmh
)
Operating Hours
© MASAR Technologies, Inc., USA, 1990-2015. All rights reserved.
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AVG. FOULING MONITOR = 12 %
ORGANIC FOULING FOULING
STOPPED
FM= 3.6 %
SW MEMBRANES
PLANT CASE STUDY A-1 – SURFACE SWRO PLANT – SWRO TRAIN 11
© MASAR Technologies, Inc., USA, 1990-2015
16
SMARTTM FM MONITORING OF NON-FOULING HFF MEMBRANES
SMART EARLY-WARNING TECHNOLOGY
FO
UL
ING
MO
NIT
OR
(F
M),
%
Operating Hours
© MASAR Technologies, Inc., USA, 1990-2015. All rights reserved.
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© MASAR Technologies, Inc., USA, 1990-2015
HFF MEMBRANES
PLANT CASE STUDY A-2 – SURFACE SWRO PLANT – HFFRO TRAIN 15
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SMARTTM FLUX MONITORING OF NON-FOULING HFF MEMBRANES
SMART EARLY-WARNING TECHNOLOGY
LEGEND
operating
ASTM
SMART
design
No
rmalized
Flu
x (
lmh
)
Operating Hours
© MASAR Technologies, Inc., USA, 1990-2015. All rights reserved.
www.masar.com
AVG. FOULING MONITOR = 3.4 %
HFF MEMBRANES
PLANT CASE STUDY A-2 – SURFACE SWRO PLANT – HFFRO TRAIN 15
© MASAR Technologies, Inc., USA, 1990-2015
18
SMARTTM FM MONITORING OF NON-FOULING HFF MEMBRANES
No fouling
Low-moderate fouling
SMART EARLY-WARNING TECHNOLOGY
Operating Hours
FO
UL
ING
MO
NIT
OR
(F
M),
%
© MASAR Technologies, Inc., USA, 1990-2015. All rights reserved.
www.masar.com
FLUX DECLINE = 11.1% FLUX DECLINE = 10.3%
NON-FOULING HFF
MEMBRANES
FOULING SW
MEMBRANES
COMPARISON OF TRENDING NORMALIZATION BY ASTM STANDARD METHOD
PLANT CASE STUDY B – SURFACE SWRO PLANT – SW & HFF TRAINS
© MASAR Technologies, Inc., USA, 1990-2015 © MASAR Technologies, Inc., USA, 1990-2015
19
SMART EARLY-WARNING TECHNOLOGY
© MASAR Technologies, Inc., USA, 1990-2015. All rights reserved.
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REAL-TIME FLUX PERFORMANCE
© MASAR Technologies, Inc., USA, 1990-2015
PLANT CASE STUDY B-1 – SURFACE SWRO PLANT – SW HR MEMBRANES
20
SMART EARLY-WARNING TECHNOLOGY
SMARTTM FLUX MONITORING OF NON-FOULING HFF MEMBRANES
LEGEND
operating
ASTM
SMART
design
No
rmalized
Flu
x (
lmh
)
Operating Hours
© MASAR Technologies, Inc., USA, 1990-2015. All rights reserved.
www.masar.com
REAL-TIME AVG. FOULING MONITOR = 21.5%
PLANT CASE STUDY B-1 – SURFACE SWRO PLANT – SW HR MEMBRANES
© MASAR Technologies, Inc., USA, 1990-2015
21
No fouling
Low-moderate fouling
Heavy fouling
Irreversible fouling
SMART EARLY-WARNING TECHNOLOGY
SMARTTM FM MONITORING OF NON-FOULING HFF MEMBRANES
Operating Hours
FO
UL
ING
MO
NIT
OR
(F
M),
%
© MASAR Technologies, Inc., USA, 1990-2015. All rights reserved.
www.masar.com
MASAR® SOFTWARE
PROGRAM DESIGN &
FUNNCTIONALITY
22
© MASAR Technologies, Inc., USA, 1990-2015. All rights reserved.
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ACTS AS COMPLETE PLANT DATA MANAGEMENT AND
REPORTING SYSTEM.
ONE-TIME LICENSING FEE PER LICENSE (NO ANNUAL FEES).
APPLIES TO BOTH NEWLY-STARTED AND OPERATING PLANTS
WITH HISTORICAL OPERATING DATA SINCE STARTUP.
REQUIRES SAME STANDARD OR DESIGN CONDITONS AND
OPERATING DATA PARAMETERS AS ASTM D-4516
NORMALIZATION METHOD.
23
MASAR® Program Licensing
(MEMBRANE ALARM SYSTEM AND AUTOMATED REPORTER).
23
© MASAR Technologies, Inc., USA, 1990-2015. All rights reserved.
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MASAR® SOFTWARE PROGRAM’S FUNCTIONALITY FLOW CHART
24
© MASAR Technologies, Inc., USA, 1990-2015
© MASAR Technologies, Inc., USA, 1990-2015. All rights reserved.
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AVAILABLE IN PER PLANT VERSIONS FOR SINGLE & DOUBLE-
PASS BRO/SWRO/NF, UF & MF PLANTS WITH CONVENTIONAL
OR MEMBRANE PRETREATMENT AND ANY FEED SOURCE,
MEMBRANE MANUFACTURE, TYPE, LAYOUT AND DESIGN
CONFIGURATION (NEW & OPERATING PLANTS).
LICENSES CAN BE CUSTOMIZED FOR DATA OUTPUT,
SCREENS, GRAPHS AND REPORTS.
ONE-TIME LICENSING FEE PER LICENSE (NO ANNUAL FEES).
APPLIES TO BOTH NEWLY-STARTED AND OPERATING PLANTS
WITH HISTORICAL OPERATING DATA SINCE STARTUP.
25
MASAR® Program Licensing
25
© MASAR Technologies, Inc., USA, 1990-2015. All rights reserved.
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MASAR®OPTIMA PROGRAM START SCREEN
26
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© MASAR Technologies, Inc., USA, 1990-2015. All rights reserved.
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27
MASAR® PROGRAM MAIN MENU SCREEN
27
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28
MASAR®PLUS PROGRAM PLANT INFO SCREEN
28
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29
MASAR®OPTIMA PROGRAM TRAIN DESIGN INFO SCREEN
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30
MASAR®OPTIMA TRAIN OPERATING HISTORY SCREEN
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31
MASAR®OPTIMA PROGRAM OPERATING GRAPH MENU SCREEN
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© MASAR Technologies, Inc., USA, 1990-2015. All rights reserved.
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32
MASAR®ULTRA PROGRAM OPERATING GRAPH MENU
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© MASAR Technologies, Inc., USA, 1990-2015. All rights reserved.
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33
MASAR®OPTIMA PROGRAM OPERATING DP GRAPH
33
© MASAR Technologies, Inc., USA, 1990-2015
© MASAR Technologies, Inc., USA, 1990-2015. All rights reserved.
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34
MASAR®ULTRA PROGRAM OPERATING TMP GRAPH
34
© MASAR Technologies, Inc., USA, 1990-2015
© MASAR Technologies, Inc., USA, 1990-2015. All rights reserved.
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35
MASAR®OPTIMA PROGRAM OPERATING FLOW GRAPH
35
© MASAR Technologies, Inc., USA, 1990-2015
© MASAR Technologies, Inc., USA, 1990-2015. All rights reserved.
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36
MASAR®OPTIMA PROGRAM OPERATING RECOVERY GRAPH
36
© MASAR Technologies, Inc., USA, 1990-2015
© MASAR Technologies, Inc., USA, 1990-2015. All rights reserved.
www.masar.com
37
MASAR®ULTRA PROGRAM OPERATING PERMEABILITY GRAPH
37
© MASAR Technologies, Inc., USA, 1990-2015
© MASAR Technologies, Inc., USA, 1990-2015. All rights reserved.
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38
MASAR®OPTIMA PROGRAM OPERATING SALINITY GRAPH
38
© MASAR Technologies, Inc., USA, 1990-2015
© MASAR Technologies, Inc., USA, 1990-2015. All rights reserved.
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39
MASAR®OPTIMA PROGRAM OPERATING SUMMARY REPORT
39
© MASAR Technologies, Inc., USA, 1990-2015
© MASAR Technologies, Inc., USA, 1990-2015. All rights reserved.
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40
MASAR®OPTIMA PROGRAM PERFROMANCE SUMMARY SCREEN
40
© MASAR Technologies, Inc., USA, 1990-2015. All rights reserved.
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41
MASAR®OPTIMA PROGRAM PERFROMANCE GRAPH MENU
41
© MASAR Technologies, Inc., USA, 1990-2015. All rights reserved.
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42
MASAR®OPTIMA PROGRAM TRAIN PERFORMANCE FLUXES GRAPH
42
© MASAR Technologies, Inc., USA, 1990-2015. All rights reserved.
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43
MASAR®OPTIMA PROGRAM TRAIN FOULING MONITOR GRAPH
43
© MASAR Technologies, Inc., USA, 1990-2015. All rights reserved.
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44
MASAR®OPTIMA PROGRAM TRAIN ASTM NORM. FLOWS GRAPH
44
© MASAR Technologies, Inc., USA, 1990-2015. All rights reserved.
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45
MASAR®OPTIMA PROGRAM PERFORMANCE SUMMARY REPORT
45
© MASAR Technologies, Inc., USA, 1990-2015
© MASAR Technologies, Inc., USA, 1990-2015. All rights reserved.
www.masar.com
46
MASAR®ULTRA PROGRAM PERMEABILITY PERFORMANCE GRAPH
46
© MASAR Technologies, Inc., USA, 1990-2015
© MASAR Technologies, Inc., USA, 1990-2015. All rights reserved.
www.masar.com
47
MASAR®ULTRA PROGRAM TEMP-CORR. PERMEABILITY GRAPH
47
© MASAR Technologies, Inc., USA, 1990-2015
© MASAR Technologies, Inc., USA, 1990-2015. All rights reserved.
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THANK YOU!
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