Post on 30-Jun-2020
Simulating Improved Performance in
Oil and GasCalgary, Alberta – May, 8th 2018
Realize innovation.Restricted © Siemens AG 2018
Unrestricted © Siemens AG 2017
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Innovation
“Any company that …
stays stationary with
their technology will
be exceeded by their
competitors”
Elon Musk
Tesla-SpaceX
Unrestricted © Siemens AG 2017
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Automate
VA
LU
E
Validate Troubleshoot Design Explore
Redefining Strategy for Innovation
SIMULATION PURPOSE
Most companies operate here
to reduce time and cost
Business pressures force companies to
operate here to design better products
PREDICTIVE ENGINEERING EARLY IN DEVELOPMENT PROCESS REACTIVE ENGINEERING LATE IN DEVELOPMENT PROCESS
Unrestricted © Siemens AG 2017
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3D SIMULATION
CFD SIMULATION
1D SIMULATION
From Disconnected Models and Data …
Customer Usage data
Simulation data
Test data TEST SOLUTIONS
Historical data
Unrestricted © Siemens AG 2017
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… To a Performance Digital Twin
3D SIMULATION
CFD SIMULATION
1D SIMULATION
Customer Usage data
Simulation data
Test data TEST SOLUTIONS
Historical data
Unrestricted © Siemens AG 2017
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Systems-Driven Product Development
Predictive Engineering Analytics
Role in Systems-Driven Product Development
Predictive Engineering AnalyticsSystem Mockup
Managed in PLM Context - Multi-Domain Traceability, Change and Configuration
TEST
Digital
Twin
1D
CFD
Exploration - Analytics - Reporting
3D
Unrestricted © Siemens AG 2017
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CAE SimulationSimcenter 3D, STAR-CCM+, NX Nastran,
FEMAP, SPEED, BDS, …
Physical TestingLMS Test.Lab, LMS SCADAS,
LMS Test.Xpress, LMS Tecware, …
System SimulationSimcenter Amesim, Simcenter ESD,
Simcenter System Synthesis, …
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Introducing Simcenter™ Portfolio for Predictive Engineering Analytics
Unrestricted © Siemens AG 2017
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CAE SimulationSimcenter 3D, STAR-CCM+, NX Nastran,
FEMAP, SPEED, BDS, …
Physical TestingLMS Test.Lab, LMS SCADAS,
LMS Test.Xpress, LMS Tecware, …
System SimulationSimcenter Amesim, Simcenter ESD,
Simcenter System Synthesis, …
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Introducing Simcenter™ Portfolio for Predictive Engineering Analytics
Unrestricted © Siemens AG 2017
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Simcenter™ Portfolio for Predictive Engineering Analytics
Simcenter 3D
Structures
NVH &
Acoustics
Thermal
Flow
Composites
Motion
Rotor
Dynamics
Durability
Optimization
1D – 3D
Co-Simulation
TEST-CAE
Correlation
Multiphysics
Linear FEM NonLinear FEM BEM Multibody Fatigue Thermal CFD
Unrestricted © Siemens AG 2017
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SubsurfaceProcess & Separation
Simcenter™ Portfolio for Predictive Engineering Analytics
STAR-CCM+
Marine & Offshore
Subsea & Flow Assurance
Refining & PetroChem
Process
Safety
Fluid Dynamics
Solid Mechanics
Fluid-structure
Interaction
Heat Transfer
Particle Flows
Reacting Flows
Multiphase
Electrochemistry
Electromagnetics
Acoustics
Rheology
Unrestricted © Siemens AG 2017
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Drill bit flow performance
• Use STAR-CCM+ to efficiently generate a virtual prototype & gain insight into
drill bit performance
• Easily and quickly generate, test and compare design variants
• Automatically and intelligently search the design space to find better designs,
faster
5/24/2018
Unrestricted © Siemens AG 2017
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Baseline Design– Wall Shear Stress = 2.56 Pa
– Flow Uniformity (Std. Dev.) = 0.19
Optimized Design– Wall Shear Stress = 7.01 Pa (2.6X improvement)
– Flow Uniformity (Std. Dev.) = 0.038 (5X better)
Design Comparison
5/24/2018
Unrestricted © Siemens AG 2017
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CAE Simulation
Simcenter 3D, STAR-CCM+, NX
Nastran, FEMAP, SPEED, BDS, …
Physical TestingLMS Test.Lab, LMS SCADAS,
LMS Test.Xpress, LMS Tecware, …
System SimulationSimcenter Amesim, Simcenter ESD,
Simcenter System Synthesis, …
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Introducing Simcenter™ Portfolio for Predictive Engineering Analytics
System Simulation (1D)
Unrestricted © Siemens AG 2017
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>30 Libraries
>4,000 Multi-
physics
Models
Simcenter™ Portfolio for Predictive Engineering Analytics
Simcenter Amesim
Open &
Customizable
Pre-Design
Systems Sizing &
Integration
Performance
Balancing
Controls
Validation
Industry
specific
Thermal Systems
Electrical Systems
Pumps &
Compressors
Electro-Hydraulic
Valves
Fluid Actuation
Systems
Heat Exchangers
Heat Pumps /
Refrigerators
Scalable
Simulation
Connecting
“Mechanical” –
“Controls”
Model reduction
for real-time
Hydraulics
Pneumatics
Thermal
Electrical
Mechanical
Signals Process & Data
Management
Model-Based
System Testing
Co-Simulation
Unrestricted © Siemens AG 2017
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Virtual commissioning of production machines and processes
HIL – Geral Automation use case
Unrestricted © Siemens AG 2017
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Virtual commissioning of production machines and processes
HIL – Geral Automation use case
Unrestricted © Siemens AG 2017
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CAE Simulation
Simcenter 3D, STAR-CCM+, NX
Nastran, FEMAP, SPEED, BDS, …
Physical TestingLMS Test.Lab, LMS SCADAS,
LMS Test.Xpress, LMS Tecware, …
System SimulationSimcenter Amesim, Simcenter ESD,
Simcenter System Synthesis, …
Exp
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& A
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Data
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Introducing Simcenter™ Portfolio for Predictive Engineering Analytics
Physical Testing
Unrestricted © Siemens AG 2017
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Simcenter™ Portfolio for Predictive Engineering Analytics
LMS Test.Lab & LMS SCADAS
Structures
Noise &
Vibration
Rotating
Durability
Vibration
control
ANALOG
• Microphones
• Stress , strain
• Displacement
• Force, Torque,
Load, pressure
• Tacho, TTL,
• Temperature,
Current
TEST-CAE
Correlation
DIGITAL
• GPS
• Video
• CAN-bus
• Flexray
• Ethercat
Model-Based
System Testing
Unrestricted © Siemens AG 2017
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CAE SimulationSimcenter 3D, STAR-CCM+, NX Nastran,
FEMAP, SPEED, BDS, …
Physical TestingLMS Test.Lab, LMS SCADAS,
LMS Test.Xpress, LMS Tecware, …
System SimulationSimcenter Amesim, Simcenter ESD,
Simcenter System Synthesis, …
Exp
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& A
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Data
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Simulating Improved Performance in Oil and Gas
Unrestricted © Siemens AG 2017
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Simulating Improved Performance in Oil and Gas
Multi-physics data acquisition on real-
life test item with LMS SCADAS XS
Cloud-enabled remote
monitoring of full
measurement data,
including processing
Monitored with Mindsphere
using Amazon Cloud
Real Time Digital Twin correlation:
Model validation
Result calculations
Virtual sensor
Detailed 3D NX Model
Multi Body Simulation
Obtain Stresses, Displacements
and Forces Throughout entire
System
Teamcenter
Unrestricted © Siemens AG 2017
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Simulating Improved Performance in Oil and Gas
Evolving product
performance
engineering to help
you meet new
challenges
Predictive Engineering Analytics
Simcenter™