Post on 18-Jul-2015
setco.com
Taiwan Service Center
No.5.,Gung Ye 8 Rd, Taichung407, Taiwan 1-886-4-2358-1678 Toll Free
High Speed Milling Spindle: Built-In, Belt-Drive, Direct-DriveTurning Spindle: Built-In, Belt-Drive, Swiss TypeMilling Head: Universal, 5-Face, Auto./Manual Change, 2-Axis ServoTurning & Milling Composite Module
Great Lakes Service Center
41129 Jo DriveNovi, MI 18375USA1-877-773-5349 Toll Free248-888-8989 Phone
Southeast Service Center
3650 Burnette Park DriveSuwanee, GA 30024USA1-800-830-4992 Toll Free 770-932-2353 Phone
West Coast Service Center
5572 Buckingham DriveHuntington Beach, CA 92649USA1-866-362-0699 Toll Free714-372-3750 Phone
India Service Center
S No 15/2, GKD Industrial Estate,D1-4/8, Nanded VillagePune 411041 0091 20 6470 2938 Phone
HIGH SPEED SPINDLE / MULTI-ANGULAR MILLING HEAD / PROFESSIONAL MANUFACTURING
ADVANCED TECHNOLOGY
SUPERIOR QUALITY
ADVANCED TECHNOLOGY
SUPERIOR QUALITY
WORLD CLASS SUPPORTWORLD CLASS SUPPORT
NORTH AMERICA SERVICE CENTER NETWORK
ASIA SERVICE NETWORK
Corporate HeadquartersNorth America Service Center
Copyright © 2013 Setco Inc. All rights reserved.
Contact: sale@setco.com
5880 Hillside AveCincinnati, OH 45233USA1-800-543-0470 Toll Free513-941-5110 Phone
Setco is owned by Holden Industries Inc., a 100% Employee-Owned Company headquartered in Deerfield, Illinois USA. Holden Industries operates four wholly-owned subsidiaries which comprise four core business areas.
For over 100 years -- since 1912 -- Setco has been a U.S. leader in the design, manufacture, & service of high performance precision spindles and slides; which includes belt-driven, CNC, gear-driven, motorized models, high speed, high frequency spindles, and complete lines of dovetail, hardened way, linear bearing, tooling, utility slides, and single and multi-axis machine modules. Setco products are recognized worldwide for accuracy, durability, and quality.
In 2012 Setco acquired Neo Precision and established the Precision Series Spindle Line. Setco Taiwan is located in the Taichung Industrial Area and strives to become the highest quality spindle provider. Setco’s Precision line includes Direct-Drive Spindles, Motorized Spindles, and Swiveling Heads. Setco cooperates with well-known international companies from Japan and Europe to improve the skills of our workforce, technology of our products, and provide better service to our customers.
In addition Setco also expanded in 2012 by acquiring UPSPL of Pune, India to service clients in the India market. Setco India recently moved to a new service center to support expanding service capabilities and new business.
Setco is the largest global independent rebuilder of precision machine tool spindles offering complete repair, rebuild, and spindle retrofit services. Spindle service is supported by six spindle service centers located in North America, Taiwan, and India to provide technical support for the following market segments.
03-04
Major Equipment
※ Vertical CNC Internal & Cylindrical Grinding Machine※ Rotary Surface Grinding Machine※ Surface Grinding Machine※ Coordinate Measuring Machine※ Dynamic Balancer※ Roundness & Form Tester※ Surface Roughness Tester
Through a strategy of continuous improvement Setco is dedicated to manufacturing high quality machine tool spindles and slides. It is the responsibility of every employee to ensure that every product shipped meets or exceeds our customer’s needs and expectations for quality and service.
Setco Taiwan utilizes world class spindle design engineering, advanced machining, and testing processes in order to offer superior spindle precision and quality. Our factory maintains thermostatic control to guarantee accurate machining, assembly, and inspection processes. Setco Taiwan’s quality control department is equipped with state of the art inspection equipment to ensure the accuracy and longevity of each Neo Precision Series product. Setco Taiwan provides our worldwide customers with superior quality and reliable performance throughout the entire line of products and services.
Quality Policy
Production & Inspection Equipment
Max. Speed
Bearing
Lubrication
Motor Type
Motor Name
Power
Torque
Housing Dia.
Spindle Nose
Total Length
Option
22215000 / 18000 / 20000
ISO #40
HSK A63
Ø70
Grease / Oil Air
ATE
AC170 / 200 / 4
25 / 29
83.2 / 99.3
Ø210
137
786 / 832
(rpm)
(mm)
(kW)
(Nm)
(mm)
(mm)
(mm)
Item/Model
CTS
Tool System
///............................................................................................................................................................222
05-06
Built-In Spindle (Milling)
07-08
2066000 / 8000 / 10000
Ø100
Grease / Oil Air
Ø310
265 / 400
1047 / 1052 / 1103
(rpm)
(mm)
(kW)
(mm)
(mm)
(mm)
(mm)
FANUC
βiI 160LL / 13000
25 / 30
238 / 420
ATE
AC 240 / 280 / 6
25 / 33
298.4 / 404
MITSUBISHI
SJ-2B4522TKH
25 / 30
205 / 420
23124000 / 30000 / 36000
ISO #30HSK E40
Ø45
Grease / Oil Air
-
-
7.5
6.0
Ø120
85
493
(rpm)
(mm)
(kW)
(mm)
(mm)
(mm)
(mm)
Item/Model Item/Model
CTS CTS Encoder
Max. Speed
Bearing
Lubrication
Motor Name
Motor Type
Power
Torque
Housing Dia.
Spindle Nose
Total Length
Option
Tool System Tool system ISO #50
HSK A100
Max. Speed
Bearing
Lubrication
Motor Name
Motor Type
Power
Torque
Housing Dia.
Spindle Nose
Total Length
Option
///............................................................................................................................................................206 ///............................................................................................................................................................231
Built-In Spindle (Milling)
1018000 / 10000 / 12000 / 15000 / 18000
ISO #40
HSK A63
Ø70
Grease / Oil Air
Ø150
112 / 130 / 137 / 139
536
1038000 / 10000 / 12000 / 15000
ISO #40
Ø60
Grease
Ø120
126
483
(rpm)
(mm)
(mm)
(mm)
(mm)
FANUC: α6/α8/α12/α15
SIEMENS:1PM4105/1PH7107
MITSUBISHI:SJ-VKS26-09ZT-S0501
FANUC: α6 /α8/α12
SIEMENS:PM4105/1PH7107
MITSUBISHI: SJ-V75-01ZT
CTSBearing Temp. Sensor
CTSBearing Temp. Sensor
Item/Model
///............................................................................................................................................................101
///............................................................................................................................................................103
09-10
Direct-Drive Spindle (Milling)
Max. Speed
Bearing
Lubrication
Housing Dia.
Spindle Nose
Total Length
Motor Type
Option
Tool System
11-12
///............................................................................................................................................................102
///............................................................................................................................................................108
///............................................................................................................................................................105
///............................................................................................................................................................125
10510000 / 12000 / 15000 / 20000
ISO #30
Ø45
Grease
Ø95 / Ø100 / Ø110
42 / 46
373
125(rpm)
(mm)
(mm)
(mm)
(mm)
CTS / Bearing Temp. Sensor
24000
ISO #30
Ø40
Grease
Ø110
42
373
SIEMENS:
1PH8083-1VN02-0MA1
MITSUBISHI
SJ-DL5.5/200-Ø1T-S005
FANUC: α3/12000iT
SIEMENS: 1PH8083
MITSUBISHI: SJ-VL15-25FZT
HEIDENHAIN: QAN200L
IP54-SVM-90L
Item/Model
Tool System
Max. Speed
Bearing
Lubrication
Housing Dia.
Spindle Nose
Total Length
Motor Type
Option
102 108(rpm)
(mm)
(mm)
(mm)
(mm)
6000 / 8000 / 10000
Ø90
Grease / Oil Air
Ø190
75 / 120 / 200
640
6000 / 8000
Ø100
Grease / Oil Air
Ø190
200
640
CTS / Bearing Temp. Sensor / Encoder
FANUC: α15/α18/α22/α26
SIEMENS:PH7137/1PM6138
MITSUBISHI: SC-CKS30
HEIDENHAIN: QAN 260 LH
Item/Model
Tool System
Max. Speed
Bearing
Lubrication
Housing Dia.
Spindle Nose
Total Length
Motor Type
Option
Direct-Drive Spindle (Milling)
ISO #50ISO #50
HSK A100
5366000
ISO #50
Ø100
Grease
Ø190
200
675.5 /650/751.5
CTS
(rpm)
(mm)
(mm)
(mm)
(mm)
Max. Speed
Tool System
Bearing
Lubrication
Housing Dia.
Spindle Nose
Total Length
Option
50510000
ISO #40
Ø60
Grease
Ø120
126
420
CTS
5378000
ISO #40
Ø70
Grease
Ø150
137
558
CTS
Item/Model
///............................................................................................................................................................536
///............................................................................................................................................................537
///............................................................................................................................................................505
14-15
Belt-Drive Spindle (Milling)
315A2-5
6000
Ø80
Grease
Ø56
MT6
Ø41
Ø170
80
543
317A2-6
4000
Ø100
Grease
Ø62
MT6
Ø52
Ø200
84
547
(rpm)
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
Item/ModelShaft-End
Max. Speed
Bearing
Lubrication
Spindle Through Hole
Taper
Draw Bar Hole Dia.
Housing Dia.
Spindle Nose
Total Length
///............................................................................................................................................................315
///............................................................................................................................................................317
15-16
Belt-Drive Spindle (Turning)
///............................................................................................................................................................318 ///............................................................................................................................................................337
///............................................................................................................................................................330 ///............................................................................................................................................................341
///............................................................................................................................................................331
17-18
Belt-Drive Spindle (Turning)
318A2-8
3500
Ø130
Grease
Ø92
1/20
Ø260
96
638
330A2-11
2800
Ø160
Grease
Ø117.5
1/20
Ø286
121
732
331A2-15
1600
Ø240
Grease / Oil Air
Ø178
1/20
Ø400
120
974
(rpm)
(mm)
(mm)
(mm)
(mm)
(mm)
Item/ModelShaft-End
Max. Speed
Bearing
Lubrication
Spindle Through Hole
Taper
Housing Dia.
Spindle Nose
Total Length
337(Vertical)
A2-8
3000
Ø130
Grease
Ø58
-
Ø270
101
601
341(Vertical)
A2-15
1500
Ø200
Grease
Ø90
1/20
Ø400
125
701
///............................................................................................................................................................307
Shaft-End
Max. Speed
Bearing
Lubrication
Spindle Hole Dia.
Taper
Draw Bar Hole Dia.
Housing Dia.
Spindle Nose
Total Length
Motor Name
Motor Type
Power
Rated Torque
307A2-6
4500 / 5000
Ø120
Grease
Ø61 / Ø75
1/20
Ø52 / Ø65
Ø345
106
764
FANUC
βiI 180M / 6000
11 / 15
233 / 477
775
ATE
AC 300 / 240 / 8
15 / 22
376.9 / 583.6
(rpm)
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
(kW)
(Nm)
Item/Model
19-20
Built-In Spindle (Turning)
309A2-8
3500
Ø130
Grease
Ø88
1/20
Ø78
Ø365
120
837
FANUC
βiI 200L / 6000
15 / 22
398 / 700
609
FANUC
βiI 112M / 15000
5.5 / 7.5
35 / 48
700
ATE
AC 160 / 220 / 4
11
69.6
310A2-5
6000
Ø80
Grease
Ø43
1/20 / MT5 / MT6
Ø33
Ø211 / Ø205 / Ø185
70
(rpm)
(mm)
(mm)
(mm)
(mm)
(mm)
(mm)
(kW)
(Nm)
Shaft-End
Max. Speed
Bearing
Lubrication
Spindle Hole Dia.
Taper
Draw Bar Hole Dia
Housing Dia.
Spindle Nose
Total Length
Motor Name
Motor Type
Power
Rated Torque
Item/Model
///............................................................................................................................................................308
308A2-5
6000
Ø90
Grease
Ø56
1/20
Ø45
Ø276
103
///............................................................................................................................................................310
///............................................................................................................................................................309
21-22
632
FANUC
βiI 160S / 13000
11 / 15
140 / 208
632
ATE
AC 240 / 180 / 6
9.5 / 13
119.4 / 167.8
Built-In Spindle (Turning)
Max. Speed
Housing Dia.
Bearing
Lubrication
Spindle Nose
Total Length
Motor Name
Motor Type
Power
Torque
6056000
Ø220
Ø90
Grease
144
530
-
-
17 / 22
59.4 / 72.9
(rpm)
(mm)
(mm)
(mm)
(mm)
(kW)
(Nm)
Item/Model
///............................................................................................................................................................605
23-24
Built-In Spindle (Grinding)
Features※ High Speed And High Torque Built-In Spindle※ Large Torque, Low Backlash Drive System※ Strong Rotary Rigidity, High Precision
L x W x H
Tool System
Power
Rated Torque
Max. Speed
Lubrication
Cooling System
Swiveling Speed
Rotary Angle
Precision Of Positioning
Precision Of Repeatability
(mm)
(kW)
(Nm)
(rpm)
(rpm)
490 x 540 x 830
KM63 / HSK T63
22
110
12000
Grease
Oil Cooling
27
±120°
30”
±6”
C71
Spindle
///............................................................................................................................................................C71
25-26
B-axis
Turning & Milling Composite Module
X55
Auto Change Head AHC Single/Dual Precision Automatic Indexing Milling Head
A-Series
Fixed Single / Dual Axis PrecisionAutomatic Indexing Milling Head
F - Series
Single/ Two Axis Rotary Milling Head
C - SeriesEconomic Manual Semi-automatic SingleDual Axis Precision Indexing Milling Head
X-Series
Manual / Semi-automatic / SingleDual Axis Precision Indexing Milling Head
M-Series
Features※High precision, low backlash spiral bevel gear drive.
※High rigidity and precision of repeatability.
※Hydraulic tool unclamping system.
※High rigidity bearing for heavy cutting
※Various options.
※Modular design to provide fully automatic,
semi-automatic and manual options.
※For use with gantry machines, horizontal machines,
and vertical machines.
27-28
Milling Head
F 59
F 54
C67
C66
A55
M58
Name
Tool System
Max. Speed
Division Angle
Clamping Force
Bearing (Front)
Bearing (Rear)
Lubrication
Oil Pressure
A-axis Swiveling Angle
C-axis Rotary Angle
L x W x H
Weight
F545-Face Auto Milling Head
BT50
3500
5°
1200~1500
Ø90
Ø70
Grease
60 kgf / cm2
-
-
500 x 405 x 1100
460
F58
BT50
3500
A = 5°/ C = 5°
1200~1500
Ø90
Ø70
Grease
60 kgf / cm2
±110°
-90°~ +270°
1015 x 380 x 595
470
F59Vertical Horizontal Auto Head
BT50
3500
A = 5°/ C = 5°
1200~1500
Ø90
Ø70
Grease
60 kgf / cm2
0°~ 180°
-90°~ +270°
1015 x 380 x 520
470
(rpm)
(kgf)
(mm)
(mm)
(mm)
(kg)
Item/Model
///............F Series – Fixed Single / Dual Axis Precision Automatic Indexing Milling Head
Fixed Multi-Angular Swiveling Head
///............................................................................................................................................................F58
///............................................................................................................................................................F54 ///............................................................................................................................................................F59
29-30
Indexing Milling Head
Name
L x W x H
Weight
Tool System
Power
Max. Torque
Max. Speed
Lubrication
Cooling System
Length
Housing Dia.
Max. Torque
Braking Torque
Swiveling Speed
Rotary Angle
Encoder System
Precision Of Positioning
Precision Of Repeatability
Max. Torque
Braking Torque
Swiveling Speed
Rotary Angle
Encoder System
Precision Of Positioning
Precision Of Repeatability
(mm)
(kg)
(kgf)
(kW)
(Nm)
(rpm)
(mm)
(mm)
(Nm)
(rpm)
(Nm)
(rpm)
C662-Axis Milling Head
500 x 700 x 1500
1200
HSK A63
29.5
88.3
15000 / 18000
Grease / Water Cooling
Water Cooling
Max. 530
Ø180
1000
1250 (65bar)
6.67
±220°
Absolute
10”
±3”
1000
1250 (65bar)
6.67
±115°
Absolute
10”
±3”
C672-Axis Milling Head
650 x 400 x 1200
800
HSK A63
29.5
88.3
15000 / 18000
Grease / Water Cooling
Water Cooling
Max. 530
Ø180
1000
1250 (65bar)
30-40
±220°
Absolute
10”
±3”
1000
1250 (65bar)
30-40
±115°
Absolute
10”
±3”
Spindle
C-Axis
A-Axis
///......................................................Single/ Two Axis Rotary Milling Head ///............................................................................................................................................................C66
///............................................................................................................................................................C67
31-32
Rotary Milling Head
///..........................................................................................................................................................C63C01 ///....................................................................................................................................................C63M01
33-34
C63C01
Spindle
A-axis
L x W x H
Weight
Tool System
Power
Max. Torque
Max. Speed
Lubrication
Cooling System
Length
Housing Dia.
Max. Torque
Braking Torque
Swiveling Speed
Rotary Angle
Encoder System
Precision of Positioning
Precision of Repeatability
650 x 400 x 1200800
HSK A6329.588.3
15000 / 18000Grease / Oil Air Water Coolant
Max. 530Ø180
10001250 (65bar)
30-40±115°
Absolute10”±3”
(mm)
(kg)
(kW)
(Nm)
(rpm)
(mm)
(mm)
(Nm)
(rpm)
C63M01
Spindle
B-axis
L x W x H
Tool System
Motor Type
Rated Power
Rated Torque
Maximum Torque
Max. Speed
Lubrication
Cooling System
Swiveling Speed
Rotary Angle
Precision of Positioning
Precision of Repeatability
731 x 410 x 574.5
HSK A63ATE AC 170 / 150 / 4
18.561.872.3
15,000 Grease
Oil Cooling
16.7±110°20”±3”
(mm)
(kW)
(Nm)
(Nm)
(rpm)
(rpm)
Rotary Milling Head
Tool System
Max. Speed
Clamping Force
Bearing (Front)
Bearing (Rear)
Lubrication
Oil Pressure
Division Angle
Extension Distance
L x W x H
Weight
A55 A58 A62
(rpm)
(kgf)
(mm)
(mm)
(mm)
(mm)
(kg)
Item/Model
BT50
3500
1200~1500
Ø90
Ø70
Grease
60 kgf / cm2
5°/ 5°
-
515 x 350 x 447
235
A-Series-Auto. Change Head AHC Single/ Dual Precision Automatic Indexing Milling Head ///..................................
///............................................................................................................................................................A55
///............................................................................................................................................................A58
///............................................................................................................................................................A62
Name
BT50
3500
1200~1500
Ø90
Ø70
Grease
60 kgf / cm2
5°
-
513 x 248 x 244
90
BT50
3500
1200~1500
Ø90
Ø50
Grease
60 kgf / cm2
-
300 / 500
345(545) x 250 x 250
100 / 130
Auto. Change 90° Angle Head
Auto. Swiveling Head Auto. Change ExtendMilling Head
35-36
Indexing Milling Head
///...........................................................................................................................................................M57
///...........................................................................................................................................................M58 ///...........................................................................................................................................................M55
Tool System
Speed.Max
Clamping Force
Bearing (Front)
Bearing (Rear)
Lubrication
Division Angle
L x W x H
Weight
M55 M57 M58
(rpm)
(kgf)
(mm)
(mm)
(mm)
(kg)
Item/Model
BT50
3500
1200~1500
Ø90
Ø70
Grease
5° / 5°
515 x 350 x 447
330
M-Series-Manual / Semi-Automatic / Single/Dual Axis Precision Indexing Milling Head ///...............................................................
Name
BT50
3500
1200~1500
Ø90
Ø70
Grease
5°
447 x 248 x 244
150
BT50
3500
Pull-Stud
Ø90
Ø70
Grease
B:T trench / C:5°
515 x 350 x 646.5
250
Manual Change 90° Milling Head
Auto. Vertical / Horizontal Milling Head
Manual Change Multi-Angular Swiveling Milling Head.
37-38
Indexing Milling Head
///.........................................................................X55S/L
X55S/L90° Milling Head
BT50
2500
Pull- Stud
Lubricating Oil
38
373 x 250 x 486.8 / 373 x 300 x 486.8
80 / 85
X62 Straight Extension Head(500L / 300L)
BT50
3500
1200~1500
Grease
38
545 x 250 x 250 / 345 x 250 x 250
130 / 100
(rpm)
(kgf)
(kW)
(mm)
(kg)
Name
Tool System
Spindle Speed
Clamping Force
Bevel Gear Lubrication
Max. Drive Capability
L x W x H
Weight
///..............................................................................
X Series-Economic Manual/Demi-Automatic Single/Dual Axis Precision Indexing
///.......................................................X62 ///.............................................................................................................................................................X57
Name
Tool System
Spindle Speed
Clamping Force
Bevel Gear Lubrication
Max. Drive Capability
L x W x H
Weight
X57Vertical Horizontal Milling Head
BT50
2000
Pull-Stud
Grease
38
360.5 x 250 x 551.8
100
(rpm)
(kgf)
(kW)
(mm)
(kg)
Item/Model
///....................................................
X-Series-Economic Manual/Semi-Automatic Single/Dual Axis Precision Indexing Milling Head
Item/Model
39-40
Economic Milling Head
Features※High torque※Heavy cutting※Multi-axis capability※Automatic change
Tool Interface
Spindle Gear
Spindle Speed
Spindle Torque
Coolant System
Air Pressure
Tool Clamping
Head Clamping
Rotation B Axis
Indexing C&A Axis
Indexing C Axis
Rotation C Axis
Clamping Force
Bevel Gear Lubrication
L x W x H
ISO 50 DIN
10
1,800
190
EST 4/6 bar
6
Auto
Auto
-
-
2.5°
360° by Ram
1,200
Grease
650 x 650 x 1250
ISO 50 DIN
50
1,700
4,000
INT 20 bar (CTS)
EST 4/6 bar
6
Auto
Auto
±110°
2.5°
-
-90°~180°
2,400
Grease
650 x 935 x 1190
ISO 50 DIN
40
2,000
2,500
INT 20 bar (CTS)
EST 4/6 bar
6
Auto
Auto
-
-
-
-
2,400
-
650 x 650 x 870
(kW)
(rpm)
(mm)
(bar)
(kgf)
(mm)
AHC 90° Angle Head
ISO 50 DIN
50
1,700
4,000
INT 20 bar (CTS)
EST 4/6 bar
6
Auto
Auto
-
-
2.5°
360° by Ram
2,400
Grease
650 x 680 x 950
AHC 90° Extension Head
AHC 90° Swiveling Head
A56F01 A58F01 A62F01A55F01Item/Model
AHC 90° VerticalExtension Head Name
41-42
Heavy Load Milling Head
///...............................................................................................................................................A58F01
///...............................................................................................................................................A62F01
///...............................................................................................................................................A55F01
///...............................................................................................................................................A56F01
43-44
Heavy Load Milling Head