Post on 06-Feb-2016
description
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Re-Commissioning (IST) of Electrical Systems: QPS, EE & PIC
Zinour Charifoulline
with contributions of R.Denz, G-J.Coelingh, A.Verweij, I.R.Ramirez, M.Zerlauth
ZCh,
MPE
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LS1
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Scope:- What is the IST ?- IST@LS1 for QPS, EE, PIC- Answers to the Workshop Questions
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What are the Individual System Tests of QPS, EE & PIC? (I)
IST is a series of (stand alone) tests upon the installation of the QPS, EE and PIC components in an underground area of the LHC to qualify their correct functionality and communication before the first powering of the concerned circuits. Test Procedures from EDMS: “Individual System Tests of the QPS”, 720806, 2006-08-23 “Individual System Tests of 13kA and 600A EE”, 717559, 2006-08-15 “Individual System Tests of the PIC”, 531823, 2005-02-16
3. SCOPE QPS3.1 THE QPS COMPONENTS3.2 SCOPE OF THE TESTS3.2.1 FINAL FUNCTIONAL TESTING AND CONFIGURATION ON THE QPS TEST BENCHES 3.2.2 TESTS IN THE LHC UNDERGROUND AREAS WITH EQUIPMENT BEING NOTCONNECTED TO THE SUPERCONDUCTING ELEMENTS3.2.3 TESTS IN THE LHC UNDERGROUND AREAS WITH EQUIPMENT BEINGCONNECTED TO THE SUPERCONDUCTING ELEMENTS3.2.4 TESTS DURING COOL DOWN3.2.5 TESTS IN THE LHC UNDERGROUND AREAS WITH EQUIPMENT BEINGCONNECTED TO THE COLD SUPERCONDUCTING ELEMENTS
6. THE TEST PROCEDURES FOR THE 13 KA EE FACILITIES 13kA EE6.1 INSULATION TESTS (FIRST PART)6.2 FUNCTIONAL TESTS6.3 POLARITY VERIFICATIONS6.4 SPURIOUS BRANCH OPENING WITHOUT CURRENT IN THE BREAKERS6.5 OPENING TESTS WITH CURRENT IN THE BREAKERS6.6 BRANCH VERIFICATIONS6.7 SHORT-CIRCUIT TESTS FOR WARM CABLES
11. THE TEST PROCEDURES FOR THE 600 A FACILITIES 600A EE11.1 VISUAL INSPECTION OF RACKS AND SYSTEMS11.2 INSULATION TESTS11.3 INTERLOCK AND FAILURE TESTS – TIME MEASUREMENTS11.4 FUNCTIONAL TESTS11.5 COMMUNICATION WORLDFIP11.6 ENDURANCE TEST11.7 SHORT-CIRCUIT TESTS FOR WARM CABLES
5. THE PROCEDURES PIC5.1 INTEGRITY TESTS OF CONNECTIONS5.2 TESTS OF GLOBAL PROTECTION MECHANISMS AND AUXILIARY SYSTEMS.6. THE STATUS OF THE SET-UP AFTER THE TESTS .
QPS – Quench Protection System, MPE/EP; EE – Energy Extraction, MPE/EE;PIC – Powering Interlock Controller, MPE/MS;
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What are the Individual System Tests of QPS, EE & PIC? (II)
The final stage of Individual System Tests is the part of so called Powering Tests Phase1 just after the ElQA tests at cold:
The Powering Test activity is divided in two phases:1. Preparation of the Powering Tests where the following tests are carried-out:i. electrical quality assurance at cold (continuity of instrumentation wires,transfer function measurement, insulation tests)ii. individual system tests of the Quench Protection System at cold (individualdischarge of all the quench heater power supplies)iii. interlock tests without current in the magnets for all electrical circuits (PIC1->IST.PIC?)iv. connection of the power converters to the current leadsv. commissioning of the DFBs without current (He levels, condensation,temperature of the current lead ends, lead head heater system, etc.)2. Powering Tests (Arjan’s talk) Engineering Specification from EDMS: “Powering Tests of the SC Circuits of the LHC: Brief Summary”, 847695, 2007-07-13
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Some statistics from 2012 HWC campaign
IST.QPS – 536 circuitsIST.EE – 226 (24 13kA, 202 600A) circuits IST.PIC1 - 32 controllersapproved before going to Phase2 in 2012.
“Accelerator Test Tracking”, see Kajetan’s slides.
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What is in few lines the best description of the activity? See aboveWhy we do it during LS1? Many components will be upgraded (Bruno’s and Bozhidar’s slides)What are the risks and/or the impact if not done during LS1? ---What is the time period of the activity? From completion of upgrade and until start of HWC (but before final cool-down access limitations).Is it depending to the general LS1 schedule? Yes
Engineering Specification from EDMS:“General Procedure for the Commissioning of the Electrical Circuits of a Sector”, 477145, 2004-09-29
IST of the 13kA EE Systems1. To check that the basic electrical, mechanical and hydraulic parameters of each
system have not changed since last powering.2. To verify the local infrastructure, required for operating the EE facilities, once
connections to the equipment are established.3. To perform functional tests of the complete facility.4. To re-commission the supervision system of each facility.5. To re-commission the DQR cooling stations.6. To verify the adequate activation of the internal fault signals.
Any temperature,but access needed
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What is in few lines the best description of the activity? See aboveWhy we do it during LS1? Consolidation of 606 Extraction Breakers (Bruno’s and Gert-Jan’s slides)What are the risks and/or the impact if not done during LS1? ---What is the time period of the activity? From completion of upgrade and until start of HWC (but before final cooldown access limitations.)Is it depending to the general LS1 schedule? Yes
Engineering Specification from EDMS:“General Procedure for the Commissioning of the Electrical Circuits of a Sector”, 477145, 2004-09-29
IST of the 600A EE Systems
1. To perform functional tests of the complete system. This includes verification of all internal fault signals. Auxiliary power UPS needed.
2. To re-commission the supervision system of each extraction facility.
Any temperature,but access needed
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S1 What is in few lines the best description of the activity? See aboveWhy we do it during LS1? As a part of re-commissioning (Bruno’s & Ivan slides)What are the risks and/or the impact if not done during LS1? ---What is the time period of the activity? LS1 Is it depending to the general LS1 schedule? Yes
Engineering Specification from EDMS:“General Procedure for the Commissioning of the Electrical Circuits of a Sector”, 477145, 2004-09-29
IST of the Powering Interlock System (PIC), 32 systems
1. The verification of the correct functioning of each powering interlock controller before its connection to the power converters and the QPS in the tunnel.
2. The preparation and later commissioning of the interfaces for the short circuit tests of the main dipole and quadrupole circuits, including the energy extraction systems.
3. To re-commission the supervision system of each powering interlock controller.4. PIC1 test to be approved before going to Powering Test Phase2. (t.b.d.)
Any temperature,but access needed
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What is in few lines the best description of the activity? See aboveWhy we do it during LS1? Many components will be re-installed and upgraded (“Yellow Rack”, R2E, DQHSU, …) (Bruno’s & Jens slides)What are the risks and/or the impact if not done during LS1? ---What is the time period of the activity? From now and until start of Powering TestsIs it depending to the general LS1 schedule? Yes
Engineering Specification from EDMS:“General Procedure for the Commissioning of the Electrical Circuits of a Sector”, 477145, 2004-09-29
IST of the QPS @ LS1, 536 circuits1. Verification of the correct installation of all quench protection equipment with
respect to the corresponding implementation plans.2. Re-Commissioning of the QPS supervision system.3. Functional test of all new quench detectors.4. Test of the QPS quench loops, which are internal to this system.5. Functional test of all quench heater circuits at cold.
Any temperature,but access needed
Cryo OKSector closed
Three major steps after installation: 1. Verification of QPS supervision for all attached systems (2532 DAQ systems)2. Test of all hardware interlocks (7568 boards, 13722 HW interlocks in total)
a. Supposed to be done once per year but so far only for main circuitsb. Problems to test 600A and IPQ, IPD, IT interlocks in the machine due to
interlock architecture (reset of PIC etc.)c. This problem must be resolved as it will be not allowed to restart without
having all interlocks properly tested in the machine (EP/MS)3. Test of all quench heaters @cold. All heater circuits (6076) must be tested once at
full charging voltage to have a reference for the newly installed QH supervision. Procedures need to be updated (triggering by iQPS & nQPS etc.)
4. Software tools concerned must be further developed to speed up testing5. CSCM requires step 1 and 2 to be completed for the corresponding circuit6. Step 2 requires ELQA tests being completed and all instrumentation cables
connected, sector should be closed (mandatory for step 3)7. Functional tests on the surface are managed by EP exclusively with the exception of
the final testing of racks DYPB (EP/EE shared activity) R.Denz
7568 Quench Detection Boards2532 DAQ systems6076 Quench Heater circuits13272 hardware interlocks
9
DQLIM
QPS ZOO (small part)
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QPS7568 Quench Detection Boards2532 DAQ systems6076 Quench Heater circuits13272 Hardware Interlocks100% needs to operate correctly!Properly done IST is a challenge but no choice!
IST of the QPS @ LS1, 536 circuits
DYPBDQLPUDQLPUR
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What is the planned manpower (Internal/External)?Do you identify some missing resources?Do you rely from support from other MPE section(s)EP,EE and MS will be involved with a help of some FSU
What are the contributions from the other groups? (Cabling, Transport, Controls...)Do you identify some potential issues?
What are the Safety measures taken to perform the activity? - Personal Safety: Yes- Tunnel equipment: Yes (bicycle, … ?)
Individual System Test (IST) of QPS, EE & PIC @ LS1
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What SW tools are planned to be used? Since many new boards will be installed, we need the “Production Testers”, “Functional Testers”, “General Lab Testers”, …The database of QPS hardware … (Jens, Arek’s talks)IST follow up software on base of QPS DB? ( as Test Tracking, Kajetan talk) Are they ready to be used? I think, yes but not yet allWho will provide them? MS, EP, EE, PE, (?), …Is there any benefit to further automate the process of your tasks (testing, commissioning)? Yes, especially for Interlock Tests, Quench Heaters Discharge Tests, …What would be the effort implied? Existed applications need to be adapted to the upgraded hardware, What is the long term strategy with regard to maintainability of testing equipment and related software? See Arek’s, Maxime’s, Kaetan’s talk
Individual System Test (IST) of QPS, EE & PIC @ LS1
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Do you foresee other potential showstoppers?
I think, it might be useful to update the Test Procedures documents in EDMS, since some new components, like nQPS, are already installed in the machine, and quite a bit more will be upgraded during LS1.And we need to be ready to adapt to the new commissioning scheme if CSCM will be part of HWC.
Test Procedures from EDMS: “Individual System Tests of the QPS”, 720806, 2006-08-23 “Individual System Tests of 13kA and 600A EE”, 717559, 2006-08-15 “Individual System Tests of the PIC”, 531823, 2005-02-16
Individual System Test (IST) of QPS, EE & PIC @ LS1
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ODH_ANNUALODH_ANNUAL
FLASH TEST ODH_ANNUAL
Detection Incendie_ANNUAL
ODH_ANNUALODH_
FLASH TEST ODH_ANNUAL
Detection Incendie_ANNUAL
ODH_ANNUALODH_ANNUAL
FLASH TEST ODH_ANNUAL
Detection Incendie_ANNUAL
ODH_ANNUALODH_A
FLASH TEST ODH_ANNUAL
Detection Incendie_ANNUAL
ODH_ANNUALODH_ANNUAL
FLASH TEST ODH_ANNUAL
Detection Incendie_ANNUAL
ODH_ANNUALODH_ANNUAL
FLASH TEST ODH_ANNUAL
Detection Incendie_ANNUAL
ODH_ANNUALODH_ANNUAL
FLASH TEST ODH_ANNUAL
Detection Incendie_ANNUAL
ODH_ANNUALODH_
FLASH TEST ODH_ANNUAL
Detection Incendie_ANNUAL
ODH_ANNUALODH_ANNUAL
FLASH TEST ODH_ANNUAL
Detection Incendie_ANNUAL
ODH_ANNUALODH_
FLASH TEST ODH_ANNUAL
Detection Incendie_ANNUAL
ODH_ANNUAL
Detection Incendie_ANNUAL
ODH_ANNUALODH_ANNUAL
FLASH TEST ODH_ANNUAL
Detection Incendie_ANNUAL
ODH_ANNUALODH_A
FLASH TEST ODH_ANNUAL
OF_CONOF_CON
OF_CON
OF_CON
OF_CO
OF_REM
OF_REM
OF_REM
OF_REM
OF_REM
OF_REM
O_REMF
OF_REMO
O
OF_CONOF_CO
OF_REM
OF_REM
O
O
OO
O
O
DYPB
MPE EE
DYPB
MPE EP
DYPB
DYPB
MPE EP
MPE EE
DYPB
MPE EP
DYPB
MPE EP
DYPB
DYPB
MPE
EE
DYPB
DYPB
DYPB
DYPB
MPE
EE
DYPB + MPE EP
DYPB
DYPB
DYPB + MPE EP
MPE EP
MPE EP
MPE EP
MPE EP
DQR
DQR
DQR
DQR
DQR
DQR
DQR
DQR
DYPBDYPBDYPB
DYPBDYPB
DYPBDYPB
DYPB
DYPB
DYPB
DYPBDYPB
DYPB DYPB
DYPBDYPB
EE
EE
EE
EE
EPEP
EP
EP
EP
EPEP EP
DQR
DQR
DQR
DQR
DQR
DQR
Powering tests
Powering tests
CRYO
DFBA
CRYO
CRYO
CRYO
Cabl
ing
Cam
paig
n
Detection Incendie
ODH
EPC 60A
EPC 60A
VSC IV
EPC 60A
EPC 60A
MPE
EE
MPE
EE
MPE EE
DYPBDYPB
DYPB
DYPB
Cool-Down
Cool-Down
Cool-Down
Cool-Down
IC train
ELQA
Powering tests
ELQA
UPS
ELQA
Leak tests
Powering tests
ELQA
Warm Up
IC train
Cool-Down
UPS
Preparation
Flushing
IC train
Powering tests
Powering tests
IC train
IC train
ELQA
Preparation
Flushing
Powering tests
ELQA
Wat
er C
oole
d ca
bles
MKI
gen
erat
ors m
aint
enan
ce
Wat
er C
oole
d ca
bles
A1L5
B4L5
A6L5
WARM UP
ELQA
POWERING TESTS
UPS
ELECTRICAL Maint. (No access)
ELECTRICAL Maint. (No access)
PREPARATION
FLUSHING
COOL DOWN
FLUSHING
PREPARATION
C15R1
A22R1
C30R1
C33R1
C33L2
A29L2
B25R2
A23R2
C15L3
Q7R3
Q23R3
Q26R3
Q27R3
B32R3
C17R4
B31R4
A6L1
Colli
mat
or c
ontr
ol
Coll.
A4L1
CA1
L1
BPM
A4R1
Coll.
Colli
mat
or c
ontr
olM
KI g
ener
ator
s
A6L2
BTV
I5L2
BTV
MKI
MKI
A5L2
BPT
A1L2
A
TDI
Col l .BPT
A4L2
A4R2
Col l .
Colli
mat
or c
ontr
ol
MKQ
ARF
ACS
A6L4
BTV
D5L
4
BGI
A5R4
-B5R
4D
5R4
BGI
E5R4
BQSV
A6R4
BCT
A7R4
BQS
Wat
er C
oole
d ca
bles
Colli
mat
or c
ontr
ol
TCLP
Coll. &
XRP
BPM
A1R5
BPM
B4R5
TCLP
B4R5
Coll. &
XRP
Wat
er C
oole
d ca
bles
A4L6
TCD
Q
&TC
STC
DQ
IP6
BTV
A4R6
TCD
Q
&TC
STC
DQ
MKD
mai
nten
ance
& a
dd. t
ank
MKD
mai
nten
ance
& a
dd. t
ank
MKD
& M
KB g
ener
ator
s mai
nten
ance
Colli
mat
or c
ontr
ol
Colli
mat
or c
ontr
ol
A7R7
BTV
Colli
mat
or c
ontr
ol
A4L8
TCP
A
TDI
A4R8
TCP
A5R8
BPT
A5R8
MKI
M
KI
I5R8
BTV
A6R8
BTV
Wat
er C
oole
d ca
bles
Cabl
ing
Cam
paig
n
CV a
ctivi
ties
UPS
relo
catio
nR2
Eca
blin
g fo
r cry
oSh
ield
ing
C15R
1
Powering tests
ELQA
Warm Up
ELQA
Leak tests
A22R
1
C30R
1
C33R
1
C23L
2
A29L
2
UPS
Preparation
Flushing
Warm Up
ELQA
ELQA
Leak tests
A23R
2B2
5R2
IC train
Warm up
ELQA
ELQALeak tests
Q7R
3
Q23
R3
Q26
R3
Q27
R3
B32R
3
Preparation
Flushing
Powering tests
ELQA
C17R
4
B31R
4
UPS
UPS
Preparation
Cool-Down
Flushing
Powering tests
ELQA
ELQA
Warm Up
ELQA
Leak tests
Powering tests
ELQA
Warm Up
ELQALeak tests
UPS
UPS
ELQA
ELQA
Preparation
ELQA
Leak tests
UPS
Powering tests
ELQA
Powering tests
ELQA
Warm Up
IC train
PreparationFlushing
Flushing
UPS
Cool-Down
Powering tests
Preparation
Flushing
IC train
ELQA
Leak tests
Powering tests
ELQA
Warm Up
Electrical maintenance - No access
A1R1
BPM
A6R1
Coll.
MKI
Cabl
ing
Cam
paig
n
Cabl
ing
Cam
paig
n
Cabl
ing
Cam
paig
n
Cabl
ing
Cam
paig
n
Beam Commissioning
Physics
Com
mis
ioni
ng o
f eq
uipm
ent
Shie
lddi
ng R
R &
UJp
lug
Rel
oc.
shie
ldin
Access
Pre p.
Dis
man
tling
Pipi
ng
Cabl
e Ca
mpa
ign
Cryo
.Pr ep .
Dis
man
tling
Pipi
ng
Opt. Fib.
PCPi
pes
& U
TAW
ater
Coo
led
cabl
es
Com
mis
ioni
ng o
f eq
uipm
ent
Shie
lddi
ng R
R &
UJp
lug
Rel
oc.
shie
ldin
Access
Cabl
e Ca
mpa
ign
Cryo
.
Opt. Fib.
PC
Ethernet
CV :
UTA
& p
ipes
Cryo
geni
csCa
blin
g Ca
mpa
ign
Dismantling & dicsonnection
Pipi
ng &
Venti
latio
n W
ater
Co
oled
ca
bles
O.F
. (II
& II
I)
PC
Safe
Ro
om
(II)
Mov
e ra
cks
Acce
ss
Dismantling & dicsonnection
Cabling campaign
Civi
l eng
inee
ring
(inc
l. pr
otec
tion
)
Dis
man
OF
Cryo
geni
cs
Acce
ss
Alar
ms
Cabl
eTr
ayM
ove
rack
s
UTA
Ethe
rne
Chic
ane
Vacu
um
Electrical maintenance - No access
CE
Cool-Down
Pipe
s &
UTA
Wat
er C
oole
d ca
bles
UPS
UPS
UPS
UPSUPS
UPS
UPS
UPS
UPS
UPS UPS
UPS
UPS
UPS
UPS
Q5L
8
C15L
3
B30R
7
B21L
8
Cabling Sart
Cabling Start
Cabling Sart
Civi
l eng
inee
ring(
incl
. pro
tecti
on)
Mur
ty
mpa
nSh
ield
ding
RR
53Sh
ield
ding
RR
57
Safe
Roo
m (
I)
Cabl
eTr
ay
Pipi
ngO
.F. (
I))
Div
erse
Wor
ks
Ethe
rnet
Start Cabling
Mov
e ra
cks
0 0
DYPB
DYPB
DYPB
DYPB + MPE EPDYPB + MPE EP
VSC IV
VSC IV
VSC IV
EPC 60A
EPC 60A
EPC 60A
EPC 60A
EPC 60A
EPC 60A
EPC 60A
EPC 60A
ELQA
Powering tests
MPE EP
MPE EP
MPE EP
MPE EP
MPE EP
DYPB
DYPB
UTA
Cabl
ing
Cam
paig
n
Cabl
ing
Cam
paig
n
Cabl
ing
Cam
paig
n
Cabl
ing
Cam
paig
n
Cabl
ing
Cam
paig
n
Electrical maintenance - No access
Cabl
ing
Cam
paig
n
Cabl
ing
Cam
paig
n
Cabl
ing
Ca
mpa
ig
Cabl
ing
Cam
paig
n
ODH
ODH
ODHODHODH
ODH
ODH
ODH
Detection Incendie
Detection Incendie Detection IncendieDetecti
on
Detection Incendie
Detection Incendie
Detection IncendieDetection Incendie
Detection IncendieDetection Incendie
Detection IncendieDetection Incendie
Detection Incendie
Detection Incendie
Detection Incendie Detection Incendie
Detection Incendie
ODHODH
ODHODH
ODH
Detection Incendie
Detection
Detection Incendie
Detection Incendie
Detection IncendieDetection Incendie
Detection IncendieDetection Incendie
Detection IncendieDetection Incendie
Detection Incendie
ODH
Detection Incendie
ODHODH
ODH
ODH
DFBX
Cabl
ing
Cam
paig
n
Ca bli
ng
Cabl
ing
Cam
paig
n
AUG Tests AUG Tests
AUG Tests
AUG Tests AUG Tests
AUG Tests
AUG Tests
DSO Tests
REPAIR LEAKS IN QRL 4-5
AUG Tests
ODHDetection Incendie
ODH
Detection Incendie
Detection Incendie
UPS UPS
UPS
Electrical maintenance - No access
CRYO
CRYO
CRYO
CRYO
DFBA
DFBA
DFBA
DFBA
DFBA
DFBA
DFBA
DFBA
DFBA
DFBA D
FBA
DFBA
DFBA
DFBA
DFBA
DFBX
DFBX
DFBX
DFBX
DFBX
DFBX
DFBX
QRL service Modules
QRL service Modules
QRL service Modules
QRL service Modules
QRL service Modules
QRL service Modules
QRL service Modules
QRL service Modules
QRL service Modules
QRL service Modules
QRL service Modules
QRL service Modules
QRL service Modules
QRL service Modules
QRL service Modules
MPEEE
Electrical maintenance - No access
Electrical maintenance - No access
Voies EvacuationVoies Evacuation
Voies EvacuationVoies Evacuation
Voies EvacuationVoies Evacuation
Voies EvacuationVoies Evacuation
Voies Evacuation
Christmas
SF-
M
SF-
W
UW-M
SF-M18
SF-
M1
SF-W
UW-M
UW-
W
UW-M
UW-
W
UW-
M
SF-
M
SF-
W
UW-
W
SF-M
SF-
UW
SF-
UW
SF-
UW
SF-
UW
SF-
M
UW-
W
DYPB
DYPB
DYPB
DYPB
DYPB
Cool-Down
Cool-Down
Cool-Down
Cool-Down
Cool-Down
Powering tests
Cool-Down
Christmas
Cool-Down
ELQA
CSCM
CSCM
CSCM
CSCM
CSCM
CSCM
CSCM
S67, June 2014
From M. Bernardini https://espace.cern.ch/en-dep-mef-lpc/LS1/default.aspx22-N
ov-1
2ZC
h, M
PE W
orks
hop
on L
S1
Individual System Test (IST) of QPS, EE & PIC @ LS1
Are the IST activities included to LS1 Planning?Yes, even if they are not shown unlike many other activities. And the IST need to be finished before the Powering Test (some before CSCM)!
Thanks!
1422-N
ov-1
2ZC
h, M
PE W
orks
hop
on L
S1
Appendix
1522-N
ov-1
2ZC
h, M
PE W
orks
hop
on L
S1
Individual System Test (IST) of QPS, EE & PIC @ LS1
Accelerator Test Tracking (as t.b.d.):
IST.EE – Why is it after CC.ElQA?
IST.QPS – What about to divide to IST.QPS.INT and IST.QPS.QHD?
PIC1.xxx -> IST.PIC – As a last step of IST for PIC?