Post on 02-Jan-2021
www.ptdynamic.in
RAPIER LOOM
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An unparalleled experience in textiles, integrated with the
most modern applications in electronics enabled Panter to
conceive the E58 that according to Panter's tradition, is
available both in the positive rapier version, E58P and
negative one, E58.
Introduction
The loom Panter E58, the evolution of Panter's experience
achieves a wider field of applicability than previous models,
for both light and heavy fabrics, thanks to the optimization of
the rapier body and the further evolution of the tape control
system.
The new electronic cabinet, CU2006, developed using the
most modern technologies provides ease and simplicity in
use and weaving operations checking.
The new machine offers maximum reliability and high
productivity through the possibility to maintain high speed
and elevate performance in working without difficult setups,
assuring optimum quality of the product as well as low
operation costs and reduction of the maintenance cost, with
a strong reduction in wear of moving components and of
consumption material.
Another improved characteristic is the optimization of
ergonomics and ease of article changing.
Panter can rapidly switch from a positive to a negative rapiers
operation, providing maximum flexibility and a high rise in
productivity.
Negative rapiers can weave simple and standard wefts at high
speed while positive rapiers are perfectly suited for weaving
complex wefts such as hairy yarns, boucle, Liberian fibres
(linen and hemp) and technical fibres such as Kevlar, carbon
and glass fibres, aluminium and steel.
The distinction between positive and negative rapiers can be
made by the weft exchange.
• In the negative, picking (gripping, exchange and release)
happens automatically.
• In the positive, picking occurs by controlling the opening of
rapiers in order to make weft gripping more reliable.
Panter miniaturized rapiers are realized by using innovative
pre-formed high-resistant steel technology, which can
provide for the use of extremely small masses and high
mechanical resistance.
Small sizes, up to 8 mm, can optimize the stresses on warp
yarns and enable the operator to arrange rapiers very close to
healds. This also allows an operator to use a smaller shed,
without compromising the maximum quality of the fabric.
Moreover, such rapiers will enable the operator to use smaller
tapes and tape guide hooks having a special geometry inside
the shed. Unlike those used by other manufacturers, they will
increase weaving capacity up to the most elaborate technical
fabrics (Kevlar, glass fibres), multifilament and high weft
density, which were notoriously unreliable on guideless looms.
VersatilityRapiers: Positive and Negative
4 5
Control Unit CU2006
The control unit CU2006 is a multi-axle and multi-processor
system that can communicate by can bus, Bluetooth and
serial connection with the different internal and external
devices.
The management of moving parts is done exclusively by
digital technology. The graphic display and system of multiple
selection menu, structured in icons divided by arguments and
connected to the loom functions, allow easy and immediate
programming of the machine.
Technology
6 7
EfficiencyDirect Drive
From the very beginning the one thing that made Panter
machines stand out was the revolutionary direct motor. The
direct drive system has been developed and engineered
entirely by the company since 1999.
This device is intended to control the weaving machine directly
without any brake clutch. This allows the motor to reach
maximum speed in one single revolution as well.
This means that starts and stops are repetitive, constant and
controlled, which is absolutely necessary for maximum quality
without any sign of stoppages.
Moreover the electronic control of the motor will enable the
operator to select the speed rate, to achieve various speeds
according to a pre-established pattern to limit overload peaks,
to cut down electric consumption from 40% to 15% and to
reduce the mechanical stress of drives even up to 50%
providing maximum reliability and low maintenance. The
system considerably simplifies the operators work and makes
it more comfortable. An interface allows the operator to
program the direct motor in order to customize loom
operations according to the weaver's needs.
The tape control system is the heart of
the Panter loom.
Studied for years by the technical department, it's based on a
screw-lead screw concept with multiple principles which grant
high performances, noise reduction and low power
consumption.
The small number of moving parts and their particular
configurations optimize machine reliability in high speed
conditions and diminish wear and tear.
All mechanical components are sure and reliable and undergo
sophisticated quality control tests to ensure they are perfect
for high speed weaving.
The system increases to a maximum the machine's versatility
and allow frequent article changing.
The E58 thanks to improvements in geometry and oiling has
boosted the system's energy output and drastically reduced
tapes stress at high speed, increasing their longevity and
working quality.
Innovation Toothed Reel
8 9
The structure of the Panter weaving machine is composed of
superior units with highly engineered and technically superior
components, which is the result of thorough investigation and
long-standing research and development. Panter has been
using Advanced Engineering Techniques to provide a Sturdy
& Reliable Structure
The 'shoulders' conceived according to an innovative vision
going beyond contemporary traditional engineering
techniques and comprise an ensemble of medium thick metal
sheets that can provide the machine the necessary strength
and sturdiness at all critical points without compromising its
functions. The reason for this choice was to markedly reduce
noice levels and to damp vibrations. Even if the damping
capacity of cast iron is twice that of steel evidence shows that
the damping capacity of sheet metal assembly may be 100
times that of cast iron.
The antiwear surface treatments of all pieces of the assembly
protects sheets against atmospheric agents and keep the
structural functions of mechanical components unaltered all
through the passage of time.
The metal sheets are laser-cut inside the company. This
allows the maximum flexibility to meet all kinds of needs,
through slight structural changes.
These choices, made in 1992, have proven themselves
successful by their full achievement of their purposes and the
absence of any contra-indication to these principles. What
was considered against the trend at the beginning is now
fundamental for the modern machine which can fulfil all kinds
of requirements in a constantly changing market.
Structure
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Model: Negative Raiper Panter E58 / Positive Rapier E58P
Weft transfer : Normal negative / Twin Clamping negative / Positive
Power Used: from KW 4.2 to 6.3
Nominal width (cm): 190, 210, 230, 240, 260, 280, 300, 320, 340, 360, 380
Width reduction(cm): Symmetric 60 / 100 / 130 Asymmetric also possible
Type of yarn: Natural fibre yarns from 5 to 1000 TexSynthetic yarns from 10 to 4000 dtex
Let-off and Take up: With an independent motor; electronically controlled by a microprocessorON-LOOM Take up upto 650mm diameter, OFF-LOOM Take up is also available as optional.
Speed: Up to 1300 mtr. weft per minute, on optimal weaving conditions
Number of colours: Up to twelve, in any succession. Automatic package change over, without weaver's intervention Parallel weft insertion (optional)
Version: Simple beam - maximum diameter of flanges upto 1000 mmTwin beam - maximum diameter of flanges upto 1000 mmLower double beam - maximum diameter of flanges upto 1000 mmUpper top beam - maximum diameter of flanges up to 1000 mm
Weft density: Standard version - 5 to 200 per cm / 13 to 508 per inchSpecial version - 2 to 100 per cm / 5 to 250 per inch
Shedding machines: Staubli Rotary Electronic Dobby up to 20 heald frames; Electronic Jacquard (all models)
Sley: With conjugated cams.
Yarn control: Weft: by means of a piezo-electronic sensorWarp: electric or electronic warp stop motion with 6 or 8 rows.
Creel: Horizontal creels with reel diameters 240 or 320 mm upto 8 colours other executions upon request
Lubrication: Sley and tape control in oil bath, replacement required after 15,000 hours, everything with one single type of oil.
Beam control, weft colour selector and rods, monthly greasing, everything with one single type of grease.
Selvages: Motor-driven, thermal and mechanical cut; lateral and central tuck-in devices; 2-thread Leno system by means of an independent mechanical or motorized device.
Backrest: Double roller with a control by means of a load cell or‘Jumbo’ special version for heavy or technical fabrics.
Temple : Temples with Cylinders, Full width Temple
Electronics: Multi-axle and multi-processor system that can communicate by CANBUS and Serial Connection with the different Internal and External Devices.
Options: Many options are available for Multiplicity of weaving applications, refer to our Sales Personnel.
Technical Data
12 13
Ø 1
000
Ø 6
50
2065
250 2501165
165
117014
30
2560
Ø 1
000
2472
1242
1795
81250250
1165
Ø 5
50
986
2072
Ø 8
00
Ø 8
00
Ø 1
000
Ø 6
50
2065
250 2501165
165
117014
30
1242
1795
81250250
1165
986
Ø 5
50Ø 8
00
4750 = C
4500 = A945
2350 = B
Ø 5
50Ø
800
1795
1165
4750 = C
4500 = A945
2350 = B
Ø 6
50Ø
100
0
2030
1165
H A B C
1900 4500 2350 47502100 4700 2550 49502300 4900 2750 51502400 5000 2850 5250
Loom dimensions in mm
H A B C
2600 5200 3050 54502800 5400 3250 56503000 5600 3450 58503200 5800 3650 6050
H A B C
3400 6000 3850 62503600 6200 4050 64503800 6400 4250 6650
Layout for Warp beam of 1000 mm Dia. Layout for Warp beam of 800 mm Dia.
ItalyIndia
PT Dynamic Textile Machinery Pvt. Ltd.Plot no. 3, Road no. 1, Phase – I,GIDC, Kathwada,Ahmedabad – 382 430Gujarat, India.
P : +91-79-22901523E : info@ptdynamic.in
P.T.M.T. SRL Via Ciro Menotti, 5 24024 Gandino (BG)Italy
P : +39.035.745313 E : sales@ptmt.it