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BSA Corporation Limited ( Earlier BSA Facilities Limited )
Wiring harness Division
December 8, 2011
www.bsagroup.in
Company profile
December 8, 2011 page 2 / Information is BSA Confidential & Proprietary
Do Not Reproduce or Distribute
BSA Facilities Ltd. is a fast growing diversified professional
organization established in the year 1995 outsourcing various
activities related to human resources based on the skills
requirement of customers.
BSA Wiring harness is formed after Acquisition of Tyco Electronics
Wiring harness Business at PAN India Level. BSA acquired the Plant
in July-2009.
BSA Group Strength: Employees: 7000
BSA Pune Strength: Employees: 1100
Manufacturing Floor space: 100,000 Sq.feet.
Quality Certifications: 1) ISO 9001:2000
2) ISO/TS 16949:2002
Custom Divider Slide Second Line Third Line
December 8, 2011
Manufacturing Facility Management
Transport Corp Training
Acquisition of TE Indian Wiring Harness Division
December 8, 2011 page 4 / Information is BSA Confidential & Proprietary
Do Not Reproduce or Distribute
• TE Connectivity a 12 B$ Global organization
had an Manufacturing Plant in Pune for
supporting Wiring Harness products for all
OEM’s & Tier 1 Suppliers
• As a Global Strategy TE decided to Exit Non
Core business & put this business for Sale
• BSA decided to pursue this Opportunity, since
this business fit into our Long term business
Objective
• The Due Diligence was carried out &
Acquisition was completed on 2nd July 2009
December 8, 2011 page 5 /
Pune – Corporate Office
– Wire Harness Mfg.
Location + Sales office
• Product Offered – Wire Harness,
Services Bangaluru –Wire Harness M fg.
Location + Sales office
• Product Offered – Wire Harness,
Services
• Plant II would be Operational by
December 2011
Pant Nagar–Wire Harness
Manufacturing
Location + Sales office
• Product Offered – Wire
Harness, Services
• Plant III would be Operational
by June 2013 Gujarat – Wire Harness Mfg.
Location + Sales office
• Product Offered – Wire Harness,
Services
• Plant would be Operational by
June 2012
BSA Foot Print
Information is BSA Confidential & Proprietary
Do Not Reproduce or Distribute
Existing Plant
Proposed Plant
Engineering Capabilities - Strength
Head
Product Engineering
Development Cell
20 Trained Technicians
Product Engineers – 4
( Planned – 20 )
Advance Quality Engineer - 1
Program Management -
TBF
December 8, 2011 page 6 /
TBF – To be Filled
Information is BSA Confidential & Proprietary
Do Not Reproduce or Distribute
Engineering Capabilities – Design Platforms
Design Softwares Applications
Capital H ( 6 Licenses ) Harness Design
AutoCAD Components Design 2D
Catia V5 ( Capital H bridge ) * Harness Design 3D
Unigraphics Nx ** Harness Design 3D
December 8, 2011 page 7 /
* - Planned ** - for GM
Information is BSA Confidential & Proprietary
Do Not Reproduce or Distribute
Engineering Capabilities - Design Solutions
• Harness & Cable Assembly Design
–Automotive ( Passenger & Commercial vehicles )
–White & Brown goods
–Engineering Industry applications
• Electrical System Integration
• Engineering Services*
–CAM ( Electrical Systems base )
–Proto builds & Validation
December 8, 2011 page 8 /
* - Planned
Information is BSA Confidential & Proprietary
Do Not Reproduce or Distribute
Engineering Capabilities - Highlights
• Indica : The first Indian Passenger car
Design for circuitry and Wiring Harness
• EMS : Engine Management System (EMS)
harness designed with Bosch for Indian
OEMs for Commercial vehicles
• City Rover: Circuit Design and
development was done with accordance
with City Rover UK
• IFB : Design, Development of New Ultra
Platform
December 8, 2011 page 9 / Information is BSA Confidential & Proprietary
Do Not Reproduce or Distribute
Automotive Vehicle Harnesses
December 8, 2011 page 10 / Information is BSA Confidential & Proprietary
Do Not Reproduce or Distribute
Automotive Safety Harnesses - ABS
December 8, 2011 page 11 / Information is BSA Confidential & Proprietary
Do Not Reproduce or Distribute
Customer - Program Reference*
December 8, 2011 page 12 /
* To update
OEM Customer Program
Tata Motors
TML - CVBU Safari Winger 207DI Xenon LPT
1615/2518
TML - PCBU Indigo CS Indica Indigo Sensor C-
Rail Sensor Vista
Knorr Bremse World Truck LPT M/HCV
IFB IFB Elena Serena Ultra
Force Force Traveller
Ashok Layland Wabco LCV I/ HCV
ALL Trucks Bus Tipper Trailer
Eicher Volvo Eicher Volvo MDEP
PAL PAL Rio
Information is BSA Confidential & Proprietary
Do Not Reproduce or Distribute
Products: Snapshots
ABS EDC / EMS Washers
Airbag Air Conditioner Vehicle - Body
December 8, 2011 page 13 / Information is BSA Confidential & Proprietary
Do Not Reproduce or Distribute
Processes: Snapshots
Warehouse Lead Maker Bench Press Crimp
Packaging End of Line Testing Manual Assembly
December 8, 2011 page 14 / Information is BSA Confidential & Proprietary
Do Not Reproduce or Distribute
Crimping – Lead Makers
Sl
no Make Model QTY
1 Kodera* C551 SZ 6 nos
2 Tyco Electronics CLS IV 8 nos
December 8, 2011 page 15 /
CLS IV
Kodera C551 SZ
Information is BSA Confidential & Proprietary
Do Not Reproduce or Distribute
Wire Preparation
Sl
no Make Model QTY
1 Schlunigere PS 9500 3 no
2 Schlunigere Ecostrip 5 no
3 Twisting m/c 1 no
December 8, 2011 page 16 /
Schleuniger PS9500 Schleuniger Ecostrip
Information is BSA Confidential & Proprietary
Do Not Reproduce or Distribute
Crimping – Bench press
Sl
no Make Model QTY
1 TE Connectivity 5K-40 10 Nos
2 Sai Paradise HF-2000 2T 14 nos
3 Sai Paradise HF-2000 5T 3 nos
4 Yazaki 1 no
December 8, 2011 page 17 /
Sai Paradise HF 2000 Yazaki
Information is BSA Confidential & Proprietary
Do Not Reproduce or Distribute
TE 5K - 40
Assembly Lines
Sl
no Make QTY
1 Carousals 2 nos
2 Standalone Stations 50 nos
December 8, 2011 page 18 / Information is BSA Confidential & Proprietary
Do Not Reproduce or Distribute
EOL – End of line : Testing / Labeling
Sl
no Make Model QTY
1 THB 2 nos
2 Futura 8 nos
3 Zebra Z4M+ 2 nos
4 Zebra S4M 1 no
December 8, 2011 page 19 / Information is BSA Confidential & Proprietary
Do Not Reproduce or Distribute
Laboratory Equipments
Sl
no Make Model QTY
1 C-TEK Crimp Cut cross section ML 3001 1 no
December 8, 2011 page 20 / Information is BSA Confidential & Proprietary
Do Not Reproduce or Distribute
Laboratory Equipments Continued
Sl
no Make Model QTY
1 Profile Projector ISOMET 1 no
2 Micro Ohm meter BR Instruments 1 no
3 Salt Spray Tester Kiran Electro 1 no
4 High Voltage Tester BR Instruments 1 no
5 Shore A harness tester BR Instruments 1 no
4 Pull tester Mecal 1 no
5
Essae precision weighing
scale FB200 1 no
December 8, 2011 page 21 / Information is BSA Confidential & Proprietary
Do Not Reproduce or Distribute
December 8, 2011
Awards & Testimonials
Awards & Testimonials
• Won 1st Prize in Quality Circle Forum of India. Total Participants : 38
• Won 1st Prize in Productivity / Quality Improvement Case Study
Competition. Total Participants : 50.
• Won as an Excellent Participant in National Convention of Quality Circle.
Total Participants : 760.
• Won 1st Prize in Kaizen competition conducted by Confederation of
Indian Industry.
• Won Silver Medal in International Convention of Quality Circle at an
International stage.
• Received Par Excellence Award at National Convention Quality Circle
conducted at all India level.
• Received Gold Medal in PDPC.
December 8, 2011 page 23 /
Information is BSA Confidential & Proprietary
Do Not Reproduce or Distribute
Awards & Testimonials
December 8, 2011 page 24 / Information is BSA Confidential & Proprietary
Do Not Reproduce or Distribute
BSA’s recognition for Quality values both at
National & International level.
2012~13 BSA Group – Expansion Plans
December 8, 2011 page 25 / Information is BSA Confidential & Proprietary
Do Not Reproduce or Distribute
Hyderabad Branch
Office
Chennai Branch Office
Bangaluru Manufacturing
Plant
Vizag Branch Office
Pant Nagar Mfg Plant
& Branch Office Jaipur Branch Office
Corporate Office :
18-20, Sukhwani Fortune, Morwadi Road,
Pimpri, Pune – 411018
Pune Corporate Office
& Manufacturing Plant
Delhi NCR Branch
Office
Mumbai Branch Office
Bengaluru Branch
Office
Ahmedabad Branch
Office
Vadodara
Manufacturing Plant
ISO14001 & ISO 18001
• BSA plans to go for ISO 14001 in June 2012
• BSA plans to go for ISO 18001 by January 2013
December 8, 2011 page 26 / Information is BSA Confidential & Proprietary
Do Not Reproduce or Distribute
Customers – Manufacturing Division
December 8, 2011 page 27 / Information is BSA Confidential & Proprietary
Do Not Reproduce or Distribute
Customers – Services Division
December 8, 2011 page 28 / Information is BSA Confidential & Proprietary
Do Not Reproduce or Distribute
Customers – Services Division
December 8, 2011 page 29 / Information is BSA Confidential & Proprietary
Do Not Reproduce or Distribute
Customers – Skill Development Division
December 8, 2011 page 30 / Information is BSA Confidential & Proprietary
Do Not Reproduce or Distribute
Berggruen Car Rental Pvt. Ltd.
Alfa Laval
Aga Industries
Motor Transport
Section Police
Trimurti Cars Pvt.
Ltd.
State Reserve Police
Force
Travel Time
Customers – Skill Development Division
December 8, 2011 page 31 / Information is BSA Confidential & Proprietary
Do Not Reproduce or Distribute
Lafarge Boral
Gypsum
Alfa Laval
Aga Industries
Travel Time
Berggruen Car Rentals Pvt. Ltd.
Trimurti Cars Pvt.
Ltd.
December 8, 2011 page 32 / Information is BSA Confidential & Proprietary
Do Not Reproduce or Distribute
THANK YOU