Post on 19-Dec-2015
Private company converting waste (ash) into building material (brick)
- Cash from trASH -
Team
Radek Janku
Eliza Sthapit
Alejandro Higuera
Kevin De Bois
Ioan Manuel Ciumasu
Structure
1. Company & product
2. Stakeholders
3. Production chain
4. Process management
5. Sustainability
Company & Product
Site: Prague, Czeck RepublicProduct: Precast building materials (bricks)Employees: 8 R&D, 30 Production, 5 management & marketingMarket: Building
Activities:1. On-purpose evaluation of existing technologies for reusing wastes2. Production of bricks and other building materials3. Marketing and selling of products4. Customer feed-backs
Stakeholders
1. Waste producers (power & heat plants)
2. Building companies
3. Local authorities
4. R&D institutions
OUTPUTINPUT PROCESS
Production chain
PRODUCTION
BRICK
OUTPUTINPUT PROCESS
Production chain
ASH
PRODUCTION
BRICK
OUTPUTINPUT PROCESS
Production chain
ASH
PRODUCTION
BRICK
Chemicals
OUTPUTINPUT PROCESS
Production chain
ASH
PRODUCTION
BRICK
Ground water
Chemicals
OUTPUTINPUT PROCESS
Production chain
ASH
PRODUCTION
BRICK
Ground waterWastewater
Chemicals
OUTPUTINPUT PROCESS
Production chain
ASH
PRODUCTION
BRICK
Ground waterWastewater
Chemicals
Water treatment system
OUTPUTINPUT PROCESS
Production chain
ASH
PRODUCTION
BRICK
Ground waterWastewater
Chemicals
Water treatment system
OUTPUTINPUT PROCESS
Production chain
ASH
PRODUCTION
BRICK
Ground waterClean water
(river)Wastewater
Chemicals
Water treatment system
OUTPUTINPUT PROCESS
Production chain
ASH
PRODUCTION
BRICK
Ground waterClean water
(river)Wastewater
ChemicalsOther
materials
Water treatment system
OUTPUTINPUT PROCESS
Production chain
ASH
PRODUCTION
BRICK
Ground waterClean water
(river)Wastewater
ChemicalsOther
materials
Water treatment system
OUTPUTINPUT PROCESS
Production chain
Energy
ASH
PRODUCTION
BRICK
Ground waterClean water
(river)Wastewater
ChemicalsOther
materials
IncineratorBiomass waste
producer
Water treatment system
OUTPUTINPUT PROCESS
Production chain
Energy
ASH
PRODUCTION
BRICK
Ground waterClean water
(river)Wastewater
ChemicalsOther
materials
IncineratorBiomass waste
producer
Water treatment system
OUTPUTINPUT PROCESS
Production chain
Energy
ASH
PRODUCTION
BRICK
Ground waterClean water
(river)Wastewater
ChemicalsOther
materials
IncineratorBiomass waste
producer
Water treatment system
Energy+
OUTPUTINPUT PROCESS
Production chain
Energy
ASH
PRODUCTION
BRICK
Ground waterClean water
(river)Wastewater
ChemicalsOther
materials
IncineratorBiomass waste
producer
Water treatment system
Energy+
OUTPUTINPUT PROCESS
Production chain
Energy
ASH
PRODUCTION
BRICK
Ground waterClean water
(river)Wastewater
ChemicalsOther
materials
IncineratorBiomass waste
producer
Water treatment system
Energy+
Emissions(CO2, etc)
OUTPUTINPUT PROCESS
Production chain
Energy
ASH
PRODUCTION
BRICK
Ground waterClean water
(river)Wastewater
ChemicalsOther
materials
IncineratorBiomass waste
producer
Water treatment system
Energy+
Emissions(CO2, etc)
CUSTOMERSUPPLIER COMPANY
Process management
ASH OWNER
ASH PRODUCER
ASH DEPOSIT
MANAGEMENT & MARKETING
INFORMATION flowMATERIAL flow
CUSTOMERSUPPLIER COMPANY
Process management
PRODUCTION
ASH OWNER
ASH PRODUCER
ASH DEPOSIT
MANAGEMENT & MARKETING
INFORMATION flowMATERIAL flow
CUSTOMERSUPPLIER COMPANY
Process management
PRODUCTION
ASH OWNER
ASH PRODUCER
ASH DEPOSIT
DISPOSAL SYSTEM
MANAGEMENT & MARKETING
INFORMATION flowMATERIAL flow
CUSTOMERSUPPLIER COMPANY
Process management
PRODUCTION
ASH OWNER
ASH PRODUCER
ASH DEPOSIT
BUILDINGCOMPANIES
DISPOSAL SYSTEM
MANAGEMENT & MARKETING
INFORMATION flowMATERIAL flow
CUSTOMERSUPPLIER COMPANY
Process management
PRODUCTION
ASH OWNER
ASH PRODUCER
ASH DEPOSIT
BUILDINGCOMPANIES
DISPOSAL SYSTEM
MANAGEMENT & MARKETING
RESEARCH &DEVELOPMENT
INFORMATION flowMATERIAL flow
Economic sustainability
1. Wastes become resources
2. Growing business and employment
3. New technologies
Social sustainability
Employees organized after their type & degree of motivation
Type of motivation Degree of innate motivation
1. Money least
2. Additional benefit average
3. Result very
4. Duty-driven no choice
Direction of social integration of employees into the company
Environmental sustainability
1. The brick is the only solid output
2. All chemicals are chemically bound into the brick
3. Emissions meet all EU standards (filters)
4. Water is treated and reused or discarded (safe)
5. Minimum transportation (on-site production by franchising)
Future challenges
1. Development of the action program• Goals• Measures• Description of conflicts with panel &
stakeholders
2. Adaptation of business process
OUTPUTINPUT PROCESS
Future challenges
Energy
ASH
PRODUCTION
BRICK
Ground waterClean water
(river)Wastewater
ChemicalsOther
materials
IncineratorBiomass waste
producer
Water treatment system
Energy+
Emissions(CO2, etc)
OUTPUTINPUT PROCESS
Future challenges
Energy
ASH
PRODUCTION
BRICK
Ground waterClean water
(river)Wastewater
ChemicalsOther
materials
IncineratorBiomass waste
producer
Water treatment system
Energy+
Emissions(CO2, etc)
Producers
OUTPUTINPUT PROCESS
Future challenges
Energy
ASH
PRODUCTION
BRICK
Ground waterClean water
(river)Wastewater
ChemicalsOther
materials
IncineratorBiomass waste
producer
Water treatment system
Energy+
Emissions(CO2, etc)
Producers
Owners
OUTPUTINPUT PROCESS
Future challenges
Energy
ASH
PRODUCTION
BRICK
Ground waterClean water
(river)Wastewater
ChemicalsOther
materials
IncineratorBiomass waste
producer
Water treatment system
Energy+
Emissions(CO2, etc)
Producers
Owners
Future rainwater harvesting
OUTPUTINPUT PROCESS
Future challenges
Energy
ASH
PRODUCTION
BRICK
Ground waterClean water
(river)Wastewater
ChemicalsOther
materials
IncineratorBiomass waste
producer
Water treatment system
Energy+
Emissions(CO2, etc)
Producers
Owners
Future rainwater harvesting
Even better filters
OUTPUTINPUT PROCESS
Future challenges
Energy
ASH
PRODUCTION
BRICK
Ground waterClean water
(river)Wastewater
ChemicalsOther
materials
IncineratorBiomass waste
producer
Water treatment system
Energy+
Emissions(CO2, etc)
Producers
Owners
Future rainwater harvesting
Even better filters
Future CO2 re-use for greenhouses
Thank you !