Pragati Enterprise Pvt. Ltd - Sankalp DoorsVision: Sankalp doors aims to provide innovative &...

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Transcript of Pragati Enterprise Pvt. Ltd - Sankalp DoorsVision: Sankalp doors aims to provide innovative &...

Company Profile:

Pragati Enterprise is an ISO 9001:2008 company that provides world class

wooden doors at International standards and is committed to short lead time,

customize product and customer satisfaction. We are immensely proud to introduce

our self as an innovative manufacturer and supplier of Flush Doors, Laminated

Doors, Decorative Veneer Doors, Membrane Door, Fire Retardant Doors, Moulded

Panel Doors , Melamine Moulded Doors and Lamination Doors etc. These quality

products offer by us under the brand name “SANKALP”, a trusted & reliable brand

for many satisfied users.

Cont..

Our company has passed the certification of ISO 9001:2008 a quality management

system and doors has passed certificate of Bureau of Indian standard(BIS). The

company continuously focuses its efforts to better understand the consumer needs &

requirements of customers , their business experience with us will be long lasting.

Our responsibility seriously fully aware of our obligations towards environment,

we manage natural resources carefully and to fulfill this company uses eco-friendly

materials to manufacture its doors.

Vision &

Mission

Vision:

Sankalp doors aims to provide innovative & quality doors to our customers

through research and development. Pragati enterprise strives to

revolutionize the door manufacturing industries.

To be a premier door product manufacturer providing unmatched quality and

service.

Mission:

To go above and beyond our customer’s expectation by providing them with

quality doors, added value & superior service.

Index

Particular Page No.

Infrastructure 08

Flush Doors 10

Laminated Doors 15

Decorative Veneer Doors 19

Fire Retardant Doors 23

Moulded Panel Doors 31

Veneer Moulded Panel Doors 35

Membrane Doors 38

Melamine Moulded Doors 43

Lamination Doors 47

Core Option 49

Instructions 55

Factory Overview 58

Certifications 65

Infrastructure

We are supported by our state of art manufacturing unit that is equipped with

advance high-tech machinery & skilled experienced workforce. These products are

manufactured on machines likes; Roller Press , Hot Press, Cold Press, Panel Saw,

Wide Belt Sander Two side Planner and Seasoning Plant helps us to produce superior

quality products in the most efficient manner. We have established a quality control

laboratory which in manage by an expert R&D team , they look after the entire

process of manufacturing from selection of raw materials to making of finished goods.

Quality Standards

We are committed to offer superior quality products which are not compromised

on quality even in the most adverse situation. We ensure that our range is quality tested

on various stages right from the procurement of raw material till the final dispatch. All

these measure in terms of quality has helped us receive the prestigious ISO 9001

certification.

Customer Care

Customer satisfaction is our ultimate aim . We are able to understand the

changing need & requirements of customers , their business experienced with us will

be long lasting.

Flush Doors

A Flush Door is a completely smooth door, semi ready made door , can be easily

installed any where and filled with various type of core material. Flush doors are most

commonly employed in the interior of a dwelling, although slightly more substantial

versions are occasionally used as exterior doors, especially within hotels and other

buildings containing many independent dwellings.

“SANKALP” flush doors are manufactured as per Indian Standard IS 2202. A

solid core flush door consists of block board core construction with cross band and face

veneer bonded with phenol- formaldehyde (PF) synthetic resin by hydraulic hot process

method under high pressure and uniform temperature which makes our doors

structurally strong and dimensionally stable.

Flush Door

Standard Thickness :

30mm, 35mm, 40mm, 45mm

Standard Size :

Length : 72, 75, 78, 80, 82, 84

Width : 24, 26, 28, 30, 32, 34, 36

Tailor made size & thickness available for bulk

order.

Our Flush Doors are available in following

construction option.

- 5ply Construction

- 9ply Construction

9Ply Construction

Testing :

Every Door passes through Rigorous multiple quality assurance test at our

advanced high-tech laboratory before delivery. Our key objective is to ensure perfection

in specifications desired by the buyers.

Flush Door specification

Timber is treated with preservative chemicals as per IS 401 and seasoned in automatic kin seasoning plant as per

IS : 1144. This process reduces the moisture content up to the desirable level and make wood durable, termite

free, borer free and fungi free.

Stile/Rail

Finger jointed stile/rail made of selected hardwood species having good screw holding capacity. (generally

mango wood)

Cross band

From selected species conforming to IS710.(Generally Poplar / Mango / Gurjan)

FaceVeneer

There is no best alternative to GurjanWood as a face veneer. (as per IS710)

Adhesive

It is a key element for manufacturing Flush Doors, Superior bonding & waterproofing (BWP) criteria is

achieved by using phenol formaldehyde (PF) synthetic resin.

Note : The specifications may change due to continuous R&D.

Cont…

Laminated Doors

Laminate pressed on flush door under specially designed press machine using

PVA/melamine resin. Since this doors laminated with high –tech machines, its durability

& finish is far better than those laminated manually by carpenters , also manual

lamination process is laborious & time consuming .

We also provide freedom to our customer to have their own choice of laminates

available in the market .

Laminated Doors

SLD-01 SLD-02 SLD-03 SLD-04 SLD-05 SLD-06

SLD-07 SLD-08 SLD-10SLD-09 SLD-11 SLD-12

SLD-13 SLD-14 SLD-15 SLD-16 SLD-17

SLD-19 SLD-20

SLD-18

SLD-21 SLD-22 SLD-23 SLD-24

Decorative Veneer Doors

We feel pleasure to introduce ourselves as the foremost manufacturer and supplier of

a broad collection of Veneer Door. This door is designed and manufactured using

supreme grade Decorative/Natural veneer and cutting-edge technology in line with

the set industry standards. The offered door is well-known among our clients as they

are widely applicable in homes, hotels, resorts, offices, etc. Clients can avail this set of

door from us in various designs, sizes and shapes.

The natural look beauty and durability of the veneer door make it the best alternative

to traditional wooden panel door.

Features of Decorative Veneer Door

Elegant look

Easy to install

Scratch resistance

Dimensionally accurate

Termite & Water resistance

Low maintenance

Long Time Stability & Durability

SDVD-01 SDVD-02 SDVD-03 SDVD-04 SDVD-05 SDVD-06

SDVD-07 SDVD-08 SDVD-09 SDVD-10 SDVD-11 SDVD-12

SDVD-14SDVD-13 SDVD-15 SDVD-16 SDVD-17 SDVD-18

Fire Retardant Doors

A Fire Door is a door with a fire-resistance rating (sometimes referred to as a

fire protection rating for closures) used as part of a passive fire protection system to

reduce the spread of fire or smoke between compartments and to enable safe egress

from a building or structure . These doors are extensively used in various commercial

and industrial sectors and effectively enhance the decor of place.

Our company is engaged in manufacturing, distributing and supplying a wide

array of Fire Resistant Doors generally confirming to IS 5509 : 2000 and IS 3614 -

Part II. These are highly appreciated for their durability, superior quality, designs and

fine finish. Our range is designed by our highly experienced and skilled craftsmen

using high quality basic material procured form our reliable vendors.

Cont…

Crafted with utmost care utilizing latest technology, modern machinery

and advanced chemical treatment technology and using quality approved

wood. Apart from this, the used wood is also tested on diverse aspects to

ensure the best quality of end product and we also have technology of

mineral heat insulator to increase fire retardation. These Fire Resistant Doors

are well examined by our quality controllers to ensure optimum quality, fire

resistant and strength. We offer these doors in different customized options at

the pocket friendly prices. We offer an Asbestos free insulated door also.

These fire retardant doors we manufacture are strong and are used for

various industrial and commercial purposes where the fire hazards are more.

Technical Detail

Confirming to IS 5509:2000 & IS 3614 Part-II

Insulated (1.5 mm Blanket ) / Calcium Silicate Board (6mm ,8mm ) / MGO Board

Vacuum treatment chemicals Ammonium Sulphate & Ammonium

Phosphate

Fire rating categories are 30 Minutes, 60 Minutes, 120 Minutes and 180 Minutes.

Technical Approval By 1) GUJARAT TEST HOUSE 2) VEERMATA JIJABAI

TECHNOLOGY INSTITUTE 3) CBRI , Roorkee. 4) IPIRTI , Bangalore.

Fire rating category:

30 minutes Thickness range available 35mm to 45mm

60 minutes Thickness range available 35mm to 45mm

120 minutes Thickness range available 40mm to 50mm

180 minutes Thickness range available 50mm to 55mm

Cont…

Fire Rated Door Option

Fire rated door options available are;

Non-Combustible sheets are;

I. Blanket Sheet

II. Calcium Silicate Board

III. MGO Board (Magnesium oxide Board)

NOTE: Using 6 mm ,8 mm silicate board for fire rated of different durations

ProcessAfter giving the vacuum treatment to the timber, cross band which helps to prevent the timber against attack of fungi &

termite. The fire retardant chemicals increase the resistance of timber against fire. These timbers are now ready for

process of making Solid Core Fire Resistance Door in which on both faces of the door, Layer pressed with synthetic resin

like phenol formaldehyde (P.F) .

9 Ply Constructions: (Double: Core, Face, Blanket / Calcium Silicate Board/ MGO Board)

1. Face veneer

2. Core veneer (cross band)

3. Blanket (1.5 mm) / Calcium Silicate Board (6mm ,8mm )

4. Core veneer (cross band)

5. Timber board

6. Core veneer (cross band)

7. Blanket (1.5 mm) / Calcium Silicate Board (6mm ,8mm )

8. Core veneer

9. Face veneer

Our company is engaged in manufacturing, distributing and supplying a wide array of

fire resistant doors. Available in fire resistant levels from 30 minutes up to 120 minutes

all tested to BS 476 Part 20 & 22, IS3614 (Part 2), these doors are approved by CBRI

(Roorkee) and IPIRTI (Indian Plywood Industries Research & Training Institute)

55mm thick asbestos free composite Fire / Smoke check wooden shutters of 60

minutes fire resistance rating confirming to BS: 476 Part - 22 & IS: 3614 Part -II

comprising of 9mm thick Non-combustible board sandwiching 30mm thick

Proprietory fire resistance insulation material faced with 3mm commercial ply on

both side with heat activated Intumescent fire seal strip of size 20mm x 4mm

mounted on grooves on three sides except bottom and one coat of anti-termite fire

retardent primer.

Moulded Panel Doors

An exciting range of Moulded Panel Doors are manufactured by us under the

brand name “SANKALP” imported HDF door skin from the house of MASONITE

INTERNATIONAL CORPORATION (Malaysia) and TEVERPAN (Turkey) are

used in making these doors. We manufacture a wide range of moulded panel doors

recognized for its s optimum quality and durability. This door is capable of providing

extra security, longevity and complements the decor of the house. These doors can be

availed in innovative designs, variable dimensions and smooth textured surfaces. We

also offer highly customized doors as per the specification from clients end. Sankalp

doors under various range of designs for moulded panel doors. like; 2 Panel Horizone,

2 Panel Caspian, 4 Panel Oceanic, 4 Panel Meditteranean, 6 Panel, Odessa, Milano &

Lima.

Moulded Panel Doors

SMD-01 SMD-02 SMD-03 SMD-04

SMD-07 SMD-08 SMD-09 SMD-10SMD-06

SMD-05

Finishing Instructions

1. Doors are delivered pre-primed (White).

2. No Sanding / Lapi / putti is required.

3. Clean the surface gently by wet cloth. After drying apply 2-3 coats of desired color.

4. Avoid damage to surface & corners, handle the doors with care.

Note : The color give in catalogue is only for your reference.

Veneer Moulded Panel Doors

“SANKALP” Veneer moulded doors are manufactured from imported HDF skins

which are specifically designed to suit Indian climate. The Veneer Moulded Door are

overlaid with natural veneers in single mould technology, resulting in producing a

unique mould profile and enhanced aesthetic appeal . Veneer moulded panel doors

are the best alternative to the traditional solid wooden panel door.

Surface Veneer Option : Teak, Sapele, Walnut, Wenge, Oak, Ash.

Designs Available: 2 Panel, 4 Panel, 6 Panel and 3 Panel Mirror

SVMD-01 SVMD-02 SVMD-03 SVMD-04

SVMD-05 SVMD-06 SVMD-07 SVMD-08

Membrane Doors

We offer a Membrane Doors , using imported scratch resistant PVC foil ,

ranging from single & elegant to intricate and stylish patterns and these are available in

extensive colours & texture prints.

These doors are made of solid particle boards with side frame made of premium

quality timber species that is completely seasoned and chemically treated. The P.V.C

membrane is pressed on the door with the help of special water-proof glue by using

Vacuum Membrane Press. One side of the door is designed through CNC router

machine. On demand we also provide both sides designs .

Note: No painting & polishing is require . As these are zero maintenance Doors.

Specialty :

Dimensionally Accurate

Termite &Water Resistant

Fine Polishing

Perfect Finishing

Eco-friendly Material Used

Patterns

Shades

SMD-01 SMD-02 SMD-03 SMD-04 SMD-05 SMD-06

SMD-07 SMD-08 SMD-09 SMD-10 SMD-11 SMD-12

Shades available in all designer Doors

SF-01 SF-02 SF-03 SF-04 SF-05

SF-06 SF-07 SF-08 SF-09 SF-10

Melamine Moulded Doors

Melamine Moulded Doors are manufactured from selected imported HDF

melamine door skins. Melamine moulded panel doors exhibit a natural wood grain

texture almost replicating real solid wood and are pre-finished.

These doors do not require paint or polish and are low on maintenance and

easy to install and available in a stunning selection of colours and designs, allowing you

to create a stylish look in your home ,Offices, restaurants and various other.

Melamine Moulded Doors

SMMD-01 SMMD-02 SMMD-03 SMMD-04 SMMD-05

SMMD-06 SMMD-07 SMMD-08 SMMD-09 SMMD-10

Features of Melamine Moulded Door:

Ready To Use , No Painting / Polishing Require

Elegant Look

Eco-friendly Material Use

Low Maintenance

Long Time Stability & Durability

Easy To Install

Borer / Termite Resistant

Water Resistant

New product launch

“PRAGATI ENTERPRISE” is proud to introduce the new

LAMINATION DOOR as an addition to its product line. Available with us is wide variety of

Lamination Doors that is exclusively designed by our R&D team as per the latest market trends.

This product is highly appreciated due to their optimum quality and long functional life. Innovative

designs and creative styles are taken into consideration while manufacturing these products. The

looks of these products are highly attractive.

These doors are manufactured by making use of termite free and high quality wood. Post

production, the products are tested on diverse parameters to ensure their strength, quality and

defect free nature.

These doors are best alternative of laminated doors.

Lamination Door

LD-01 LD-02 LD-04LD-03

LD-06 LD-07 LD-08 LD-09 LD-10

LD-05

1) Timber core

2) Tubular Board

3) Honeycomb

4) Ecolax ( Particle Board )

1) Timber Core: ( Block Board core )

Timber core is a traditional core and more popular used as a core material in Indian

door industry. Timber core is very common filler used for many years likes; Mango,

Pine, Meranti , Neem etc.

These are the most conventional door cores that have solid

wood as a filler. Timber core is also known as block board core. They are heavy in

nature and are suitable for outdoor application. It is a unique feature as compare to

other door , like; solid wood , borer free and powerful resistance.

Timber Characteristics:

Long Time Stability & Durability (Stronger core)

Powerful Resistance

2) Tubular Board Filled Doors:

Tubular board is a ideal core material used in door manufacturing. The structure of

tubular board is based on the age old engineering principle of bridge arcs. It provide an

ideal combination of light weight and stability. Compare with solid core the weight of

these core has been reduced by up to 60%,which proves that high quality doors do not

need to be heavy.

Tubular Board Characteristics:

Light Weight ( Up To 60% Reduced As Compared To Solid Doors )

Eco Friendly

Powerful Resistance

Termite / Borer Resistance

Long Time Stability & Durability

Heat Preservation:

The heat retaining property of the tubular core door which is made of 40mm flake

board is equal to 300mm brick wall’s.

3) Honey Comb:

“SANKALP” introduces a new concept of honey comb core doors. The honey comb as a core

material has been very popularly used world wide since many years. Honey comb is made from

treated recycled paper. The strength of honey comb comes from its hexagonal shape. Its high

compressive and tensile strength undoubtedly makes it a unique, universal and reliable replacement

for solid filling materials in the door making industry. Honeycomb doors are light weight internal

doors and are useful for residential and office purposes mostly and high rise structures. It is also

more economical than most material, there by making it an ideal choice. As a product made from

recycled paper and eco-friendly glue, it is a boon to the earth as a 100 % bio-degradable, non

polluting, eco-friendly material. Large scale usage of paper honey comb can drastically boost a

country’s aim of preserving nature.

Honey Comb Doors Characteristics:

Light Weight

Eco Friendly ( Recycle Paper )

High Quality Doors

More Economical

Flat and Dry Surface / Durable in extreme climate condition

Termite / Borer Resistance

Honey Comb Doors

4) Particle Board:

Particle Board a new concept in Indian door industries and these board very popular used

as a core material. Particle board is used as core material because of such features like ;

easy to use , low weight, borer free ,Flat Surface and Eco-friendly. It is a also known as a

Ecolax board.

Particle Board Characteristics:

Light Weight (Compare To Timber Core)

Eco Friendly

Flat Surface On Doors , Compare To Wooden Core Doors.

Termite / Borer Resistance

Precaution to take at storage & fitting stages : (For All Doors)

Store at cool & dry place

Avoid direct sunlight & water on stacking as it cause warping

Use proper level support at ground for stacking

Cover the stack with plastic to protect the doors from moisture, cement, sand and dust

particles which may cause scratches / damage.

Do not put / store any heavy material on the doors as it may cause damage.

Apply wood primer coat on door as soon as possible. It helps to protect the doors from

various climatic conditions. It help to avoid moisture attack and warping.

Select proper hinges as per size thickness.

Apply laminate / veneer on both sides of the doors. One side application cause

imbalance in the structure of the doors.

Instructions :

Cont…

Avoid long time storage at site, plan delivery schedules as per requirement.

It is advisable to fix screws & hardware by first drilling and than fastening by

screw driver, using hammer may damage door.

Lipping (Biding Patti) is advisable, as it strengthens door and increases it’s

life and also Without border Patti will avoid warranty for door.

Order as per require size, as cutting size weakens the door, if unavoidable it is

advisable to cut a maximum 10mm from each size equally.

If require, pre plane for vision panel (glass gape) before ordering, so that

provisions for same can be made while manufacturing.

Do not drag doors across one another or across other surface.

Factory View

Factory Inner view

Quality Control Lab

Treatment Plant

Laminate Machine

Wide Belt Sander Panel saw

Cold Press Edge Band Machine

Hot Press

Seasoning Chamber

Raw Material

Raw Material

Certifications

Fire Doors CBRI Certified

Plot No: B-15/24, Road No-13, Sachin Udhyognagar,

Dist. Surat , Gujarat State.

MOB: + 91 9825821782 / 9825688204 / 9913164808

Fax.: +91 261 2390946

Email: pragatidoor@yahoo.com / info@sankalpdoors.com

Visit Us Website: www.sankalpdoors.com

“The Ultimate Door

Solution”