Post on 13-Apr-2018
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Appendix 3 - Supplier PPAP Check List Form Rev Date: April 2!!
Page 1 of 37
S"PPL#$R PPAP Check List
!%!&%2!!'(ote - al)a*s re+er to the Cooper Standard Supplier Portal +or the latest PPAP Checklist version,
$S (. (%A
x 2/2/! Desi0n Record
x A. Hard copy of engineering print or CAD/CAM math data is provided?
x B. Print indicates approved reease n!m"er and reease date?
x C. Print is 1##$ "aooned and se%!entia n!m"ered for dimensions& notes and specifications?
x
x
x
Comments'
$S (. (%A
x 2/2/2 Authori1ed $n0ineerin0 Chan0e Documents
x A. Are there any changes a!thori(ed that are not yet capt!red "y the c!rrent print?
Comments' C!stomer specific doc!ments )i "e inc!ded as appica"e.
$S (. (%A
x 2/2/3 Customer $n0ineerin0 Approval
x A. Are C* or C!stomer +ngineering Approvas ,e%!ired? +C, - +ngineering Change ,e%!est& *,+A& orever ,e%& etc.
x B. Are Approved C!stomer specific doc!ments inc!ded?
$S (. (%A
x 2/2/ Desi0n Failure ode 4 $++ects Anal*sis 'DF$A,
x A. f design responsi"e& is a Design ai!re Mode 0 +ffects Anaysis DM+A2 present and in the atest AA format?
x B. s he DM+A 4P-56-DA5+ )ith a c!rrent revision?
x C. Are *+ 8-9 and 6CC :-1# identified as ;ey Characteristic? f none& is there evidence of redesign to red!ce *+ or 6CC?
x D. s the doc!ment in
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Appendix 3 - Supplier PPAP Check List Form Rev Date: April 2!!
Page of 37
S"PPL#$R PPAP Check List
!%!&%2!!'(ote - al)a*s re+er to the Cooper Standard Supplier Portal +or the latest PPAP Checklist version,
Supplier (ame 4 Location: P4L Development and anu+acturin0
Cooper Part (um6er: !32!3 Rev Level % Date: 7! 28S$!!
$S (. (%A
x 2/2/9 Process Failure ode 4 $++ects Anal*sis 'PF$A,/
x A. s a Process ai!re Mode 0 +ffects Anaysis PM+A2 present and in the atest AA format?
x B. s PM+A !p-to-date )ith a c!rrent revision?x C. Are *+ 8-9 )ith and 6CC :-1# identified as PHC? f none& is there evidence of actions to red!ce 6CC?
x D. Are *ev and 1# identified as CC?
x +. s in agreement )ith PD& Contro Pan and Es/*6PEs? ;ey characteristics m!st "e isted at specific operation/se%!ence.
x . Are *+ ,atings Appropriate per the AA g!ideines?
x . Are D+5 ,atings Appropriate per the AA g!ideines?
x H. s the doc!ment in
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Appendix 3 - Supplier PPAP Check List Form Rev Date: April 2!!
Page 3 of 37
S"PPL#$R PPAP Check List
!%!&%2!!'(ote - al)a*s re+er to the Cooper Standard Supplier Portal +or the latest PPAP Checklist version,
Supplier (ame 4 Location: P4L Development and anu+acturin0
Cooper Part (um6er: !32!3 Rev Level % Date: 7! 28S$!!
$S (. (%A
x 2/2/& Dimensional Results
x A. aria"e meas!rements for every eGcept reference2 dimensions on part print are to recorded?
x B. Dimensiona res!ts re%!ired for every !ni%!e man!fact!ring process?x
x
x +. s tracing inc!ded for 6ptica Comparator re%!ired for inspection?
x . f meas!red "y CMM& reports inc!ded?
x . ,es!ts indicate that dimensiona verifications re%!ired "y print and contro pan have "een competed and res!ts indicate compiance?Comments'
$S (. (%A
x 2/2/! aterial%Per+ormance ;est Results
x A. s the AA Materia and Performance 5est ,es!ts form are !sed?
x B. Are records of each specified test inc!ded?
x C. Part print information to "e recorded on Materia/Performance ,eports? nc!ding engr. >eve& date& p/n& etc.x D. Any a!thori(ed engineering change doc!ments not yet incorporated into the design record& "!t present in the part?
x +. =!m"er& date and change eve of specification to )hich part )as tested?
x . Date on )hich testing too< pace?
x . Kty. tested if not stated )ithin specification?
x H. Act!a res!ts?
x . Materia s!ppierEs name re%Ed2 and code if appica"e2?
x F. ord *pecific' s the DP0, inc!ded?
Comments'
$S (. (%A
x 2/2/!! #nitial Process Studies
x
x B. *!ppier sha o"tain conc!rrence from the c!stomer on )hich indeG is to "e !sed? 4se Pp; 1.@7 Pp;2
x C. age ,0, is to "e performed in order to !nderstand ho) meas!rement error impacts the st!dy meas!rements?
x D. nitia st!dies )i "e provided in accordance )ith the mportant Characteristics *!mmary sheet or +ngineering designed dra)ing?
x +. nitia process st!dies are s!mmari(ed )ith capa"iity or performance indices?
x
x . s the P a!e I8$& if not has the st!dy "een eva!ated for improvements?
x H. ,a) data is inc!ded in PPAP?
x . +ectronic data format to "e s!"mitted either in Minita"& or the ,a) Data provided in an +Gce ie.
x
Comments'
$S (. (%A
x 2/2/!2
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Appendix 3 - Supplier PPAP Check List Form Rev Date: April 2!!
Page : of 37
S"PPL#$R PPAP Check List
!%!&%2!!'(ote - al)a*s re+er to the Cooper Standard Supplier Portal +or the latest PPAP Checklist version,
Supplier (ame 4 Location: P4L Development and anu+acturin0
Cooper Part (um6er: !32!3 Rev Level % Date: 7! 28S$!!
$S (. (%A
x 2/2/!3 Appearance Approval Report
x A. or parts having an appearance re%!irement on design record& a AA, m!st "e competed for each part or series of parts?
x
x C. AA, )/disposition and a!thori(ed c!stomer signat!re to accompany P* at time of s!"mission?
x D. AA form C-1##.AA,2 to "e !sed for s!"mission?
Comments'
$S (. (%A
x 2/2/! Sample Production Parts
x A. *!ppier provides sampe parts as specified "y the Cooper !sing pant
x B. nc!de a note in the PPAP pac
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Appendix 3 - Supplier PPAP Check List Form Rev Date: April 2!!
Page 8 of 37
S"PPL#$R PPAP Check List
!%!&%2!!'(ote - al)a*s re+er to the Cooper Standard Supplier Portal +or the latest PPAP Checklist version,
Supplier (ame 4 Location: P4L Development and anu+acturin0
Cooper Part (um6er: !32!3 Rev Level % Date: 7! 28S$!!
$S (. (%A
x 2/2/! PPAP Su6mission =arrant Status
x A. *!ppier sha s!"mit the re%!ired AAEs orth +dition P* form?
x B. s the PPAP ready for s!"mission?x C. Has the )arrant "een signed "y an a!thori(ed s!ppier representative?
x D. Does the part name eGacty match the print inc!ded in the Design ,ecord?
x +. Do the part n!m"ers eGacty match the print inc!ded in the Design ,ecord?
x . s there a !ni%!e c!stomer part n!m"er?
x . Does Change >eve and Date eGacty match the print inc!ded in the Design ,ecord?
x H. =ote any Additiona +ngineering changes not inc!ded in the reeased eve?
x . s s!ppier MD* inc!ded?
x F. s s!ppier P.6. inc!ded?
x ;. s the correct s!ppier and site code inc!ded?
x >. s the correct B!yer and B!yer code inc!ded as avaia"e2?
x M. s the )eight identified in ;g to : decima paces?
x =. s the C!stomer and the Division appropriatey identified?
x 6. s the correct s!"mission eve identified?
x P. s the prod!ction rate per ho!r inc!ded?
x K. Does the data to s!pport the Prod!ction ,ate eGist in c!stomer specifics?
x ,. Has the mod/cavity/processes "een inc!ded?
*. A fieds have "een competed. =/A has "een inserted if any fied is non-appica"e?
Comments'
ACC R$>
D#SP.S#;#.( '+or Cooper Standard to complete,f the PPAP s!"mission meets a Cooper-*tandard re%!irements& chec
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+==++,= CHA=+ D6C4M+=5*
=ot Appica"e
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C4*56M+, +==++,= APP,6A>
*++ *4PP>+, PPPAP
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DM+A
=65 APP>CAB>+
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PR.C$SS FL.= D#A?RA
PA,5 =4MB+,' 1#313# DA5+' @/1/#1
PA,5 D+*C,P56=' +C>' L1
Machined ave& Ba 3 port P,+PA,+D B' Christina ,aynaM+5H6D*
,eceiving nspectionof 1#3131 ave
Correct ave inPac
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Page 1 of 37
tem' 1#313# Process ,esponsi"iity P0> D++>6PM+=5
Mode ears2/Programs2 #13 D*/DF ;ey Date 7/1/#1
Core 5eam' K!aity& Man!fact!ring& +ngineering
Process *tep
*everity
Cassification
6cc!rrence
Detection
,P=
/ !nction
,e%!irements
1 / ,+C+= 7 @ 9: =one
9 R 3 @ @ =one
9 R 3 @ @ =one
9 R @ @ =one
9 R 3 @ @ =one
9 *4A> 9 19 =one
9 9 19 =one
P.;$(;#ALFA#L"R$ .D$ A(D $FF$C;S A(ALS#S
'PR.C$SS F$A,
Potentiaai!reMode
Potentia+ffects2of ai!re
PotentiaCa!sess2of ai!re
C!rrentProcessControsPrevention
C!rrentProcessControsDetection
,ecommenAction
PA,5* 645 6*P+CCA56=
DC4>5 =P,6C+**=
*4PP>+, *HPP+DPA,5* 645 6*P+CCA56=
1*5 P+C+CH+C; A5 *+5-4P
=P,6C+**CH+C;*
3 / MACH==,AD4* 6=A>+
,AD4* =65MACH=+D 56P,=5
A** >> =654=C56=P,6P+,>
,6= ,AD4* 566>*+5 = 54,==C+=5+,
+,C6,,+C5 566>*+5 = MACH=+
A5 *5A,5 4P
1*5 P+C+APP,6A>&=P,6C+**
CH+C;*
,6= 566> 6-*+5C6MP+=*A56= =P,6,AM
+,P,6,AM 566>C6MP+=*A56== P,6,AM A5*+5-4P
1*5 P+C+APP,6A>&=P,6C+**CH+C;*
,6= P,6,AMB+= 4*+D
+,C6,,+C5P,6,AM A5*+5-4P
1*5 P+C+APP,6A>&=P,6C+**CH+C;*
+C+**+ +A, 6=
566>
CHA=+ ,AD4*
C455= 566>++, @## PC*
=P,6C+**
CH+C;*
8 / A*HA>+*
C6=5AM=A56=,6M D+B4,,=P,6C+** 6=A>+
MA CA4*+ A**56 =65 4=C56=
6P+,A56, A>+D 56C6MP>+5+ 5H+ A*HP,6C+**
6P+,A56,5,A==&+,CA56=6,M& ,645+,
7 /C6MP,+**+D
A, B>6-6
CHP* ,6MMACH==P,6C+** 6=PA,5*
MA CA4*+ A**56 =65 4=C56=
6P+,A56, A>+D 56C6MP>+5+ B>6-66P+,A56=
6P+,A56,5,A==&+,CA56=6,M& ,645+,
PA,5* A,+P>AC+D = A,++= B=
A5+, B>6-6 6P+,A56=
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Page 13 of 37
M
tem' 1#313# Process ,esponsi"iity P0> D++>6PM+=5 M+A
Mode ears2/Programs2 #13 D*/DF ;ey Date 7/1/#1 M+
Core 5eam' K!aity& Man!fact!ring& +ngineering
Process *tep
*everi
ty
Cass
ifica
tion
6cc!rrence
De
tec
tion
,P=
/ !nction
,e%!irements
P.;$(;#ALFA#L"R$ .D$ A(D $FF$C;S A(ALS#S
'PR.C$SS F$A,
Potentiaai!reMode
Potentia+ffects2of ai!re
PotentiaCa!sess2of ai!re
C!rrentProcessControsPrevention
C!rrentProcessControsDetection
,ecommendedAction
8 9 9# =one
1# / *HPP= : 9 @: =one
/ >AB+>= 0PAC;A==A> A4D5
=C6,,+C5>AB+>= 6C6=5A=+,
=C6,,+C5 PA,5=4MB+, ,+C++D
A5 C4*56M+,
M*>AB+>+D& 6>D5A* =65 ,+M6+D
6P+,A56,=*5,4C56=&+,CA56=6,M
*HPP=P+,*6==+> 56+,P,6D4C5 P,6,56 *HPP=
P,6D4C5DAMA+D H>+
HA=D>=
*C,AP/,+6,;/*6,5= 6
P,6D4C5
*HPP+, A>+D 566>>6 P,6C+D4,+*
6P+,A56,=*5,4C56=
*HPP=P+,*6==+> 56
+,P,6D4C5 P,6,56 *HPP=
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Page 1: of 37
C.(;R.L PLA(
Contro Pan =!m"er ;ey Contact/Phone Date 6rig.2 Date ,ev.2
Dave >angey / 9-9#-8@ @/1/#1Part =!m"er/>atest Change >eve Core 5eam C!stomer +ngineering Approva/Date f
1#313# / L1 K!aity& Man!fact!ring& +ngineeringPart =ame/Description *!ppier/Pant Approva/Date C!stomer K!aity Approva/Date f ,e%Ed
Machined ave& Ba 3 Port Christina ,ayna< / @-1-1*!ppier/Pant *!ppier Code 6ther Approva/Date f ,e%Ed.2 6ther Approva/Date f ,e%Ed.2
P 0 > Deveopment P>D+#1
CHA,AC5+,*5C* M+5H6D*
=6. P,6D4C5 P,6C+**
P,6D4C5/P,6C+** +A>4A56=/ *AMP>+
*P+CCA56=/ M+A*4,+M+=5*S+ ,+K.
1
*4A> P+, >65 *4A>
3
MACH== R 3 R 3 1.738: Q/- .##8 MC,6M+5+, 1
8
A>+ A*H 1##$ P+, >65 *4A>
7
1##$ P+, >65
*4A> 1 CA,56=
PA,5/P,6C+**=4MB+,
P,6C+** =AM+/6P+,A56=
D+*C,P56=
MACH=+&D+C+
F& 566>*6, M.
*P+CA>
CHA,.C>A**
C6=5,6>M+5H6D
,+C+==*P+C56= 61#3131 A>+
C6,,+C5 A>+ =PAC;A=
C=C54,==
C+=5+,
MACH=+,AD4* 6=
A>+
1#313#C455=
P,6,AM
1*5P+C+&
++, 8PC*
C455=P,6,AM&
6P+,A56,=*5,4C56=&=-P,6C+**
CH+C;*
PA,5A*H+,
,+M6+D+B4,,=C6=5AM-=A56=
A*H+,CC>+
=6 ,+*D4+ 6=A>+*
*4A>& PA,5,645+,
C6MP,+**+DA, B>6-6
B>6-6*5A56=
,+M6+CHP* ,6MPA,5*
=6 CHP* 6=PA,5*
*4A>& PA,5,645+,
6P+,A56,=*5,4C56=&=-P,6C+**
CH+C;*
>AB+>= 0PAC;A==A> A4D5
P,6P+,>AB+> A=DPAC;A=
PA,5* 56 B+PAC;+D A=D>AB+>+D P+,6P+,A56,=*5,4C56=
6P+,A56,=*5,4C56=+,CA56=
6,M
Prototype Pre-Launch Production
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Page 18 of 37
C.(;R.L PLA(
Contro Pan =!m"er ;ey Contact/Phone Date 6rig.2 Date ,ev.2
Dave >angey / 9-9#-8@ @/1/#1Part =!m"er/>atest Change >eve Core 5eam C!stomer +ngineering Approva/Date f ,e%Ed
1#313# / L1 K!aity& Man!fact!ring& +ngineeringPart =ame/Description *!ppier/Pant Approva/Date C!stomer K!aity Approva/Date f ,e%Ed.2
Machined ave& Ba 3 Port Christina ,ayna< / @-1-1
*!ppier/Pant *!ppier Code 6ther Approva/Date f ,e%Ed.2 6ther Approva/Date f ,e%Ed.2P 0 > Deveopment P>D+#1
CHA,AC5+,*5C* M+5H6D*
=6. P,6D4C5 P,6C+**
P,6D4C5/P,6C+** +A>4A56=/ *AMP>+
*P+CCA56=/ M+A*4,+M+=5*S+ ,+K.56>+,A=C+ 5+CH=K4+
PA,5/P,6C+**=4MB+,
P,6C+** =AM+/6P+,A56=
D+*C,P56=
MACH=+&D+C+
F& 566>*6, M.
*P+CA>
CHA,.C>A**
,+
C6=5,6>M+5H6D
Prototype Pre-Launch Production
1#
*HPP= *4A> P+, >65*HPP,6D4C5
=6 DAMA+ H+=>6AD+D
*HPP+,P,6C+D4,+
K4AP,C6
*4P
,+*
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Page 1 of 37 Pages
March C-1##3
Production Part Approval
Dimensional ;est Results
6,A=SA56=' P 0 > Deveopment and Man!fact!ring PA,5 =4MB+,' 1#313#
*4PP>+, / +=D6, C6D+' 1P>D+#1 PA,5 =AM+' achined @alve Ball 3-Port
=*P+C56= AC>5' P 0 > Deveopment and Man!fact!ring D+*= ,+C6,D CHA=+ >++>' L1 7*+11
+==++,= CHA=+ D6C4M+=5*'
5+M 6;
1 .#:mm 1.738:2 Q/- .13 .##82 8/7/1 @ 1.73: G
1.73:8 G
1.73:9 G
1.73:1 G
1.73: G
1.73:# G
*!rface ,o!ghness 8/7/1 @ Pass G
3 Ma
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MA5+,A>/P+,6,MA=C+ 5+*5 ,+*4>5*
=65 APP>CAB>+
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K4A>+D >AB6,A56,
=65 APP>CAB>+
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APP+A,A=C+ APP,6A> ,+P6,5
=65 APP>CAB>+
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*AMP>+ P,6D4C56= PA,5* HA+ B+
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= *HPP+D P+, ,+>+A*+*.
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MA*5+, *AMP>+* HA+ B++= ,+5A=
A=D D+=5+D.
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D
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CH+C;= AD*
=65 APP>CAB>+
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eight Meas!rement for 1#313#
12 .#187
2 .#18932 .#18@
:2 .#187
82 .#187
@2 .#189
72 .#189
92 .#18@
2 .#187
1#2 .#187
*!m of 1# U #.1871/ 1# U .#187
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Appendix @ - Packa0in0 Form Rev - 2
Packa0in0 #n+ormation F**4+ DA5+'
PAC; ++C5+ DA5+'
P0> Deve:#8 Arro) *t.
*4PP>+, =AM+'
*4PP>+,
ADD,+**'
6scoda& M :978#
*4PP>+, =4MB+,'
C*4PP>+, C6=5AC5'
PH6=+ L'
A L'
PAR; #(F.RA;#.( D#$(S#.(S >+=5H'
1#313#PA,5 =4MB+,' D5H'
Machined ave& Ba 3 Port=AM+' H+H5'
L1,+*6= >++>' +H5'
PACA?#(? #(F.RA;#.( C.(;A#($R R$>+5 MA5+,A> PA>>+5 *5>+ =4
>+=5H ,4==+,2 HA,D 66D H+H5 *=>+ = =4
D5H D+C; B6A,D2 *65 66D +H5 D64B>+ = =4
H+H5 PAP+, >4*H = ,
+H5 P>A*5C B>6C; PA
M+5A> 65H+, =
65H+, H+
#.##C.S; PAC;A= C6*5 P+, P+C+
;RA(SP.R;A;#.( #(F.RA;#.(
4P*CA,,+, 56 B+ 4*+D' ,+H5 CHA,+*' C6>>+C5 P,
C*A *HP 56 >6CA56=' *CH+D4>+D PC; 4P 5M+*2'
*CH+D4>+D PC; 4P DA*2' x M6=DA x 54+*DA x +D=+*DA x 5H4,*DA x ,DA ++;> B-++;> M6
'CE$C ALL ;EA; APPL,
S"PPL#$R ;. C.PL$;$
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Part Su6mission =arrant
Part =ame Machined ave& Ba 3 Port C!st. Part =!m"er 1#313#
*ho)n on Dra)ing =!m"er 1#313# 6rig. Part =!m"er 1#313#
+ngineering Change >eve L1 Dated 7*+11
Additiona +ngineering Changes =/A Dated =/A
*afety and/or overnment ,eg!ation P!rchase 6rder =o. C8@####39 eight eve - arrant )ith prod!ct sampes and imited s!pporting data s!"mitted to c!stomer.
>eve 3 - arrant )ith prod!ct sampes and compete s!pporting data s!"mitted to c!stomer.
>eve : - arrant and other re%!irements as defined "y c!stomer.
>eve 8 - arrant )ith prod!ct sampes and compete s!pporting data revie)ed at organi(ationEs man!fact!ring ocation.
S"B#SS#.( R$S"L;S
5he res!ts for
5hese res!ts meet a design record re%!irements' f J=6J - +Gpanation ,e%!ired2
Mod / Cavity / Prod!ction Process C=C Machining
D$CLARA;#.(
+P>A=A56=/C6MM+=5*' MA*5+, *AMP>+ D+=5+D 5H ,++= 5A A=D ,+5A=+D.
s each C!stomer 5oo propery tagged and n!m"ered?
6rgani(ation A!thori(ed *ignat!re Christina Raynak Date 7/17/1
Print =ame Christina ,ayna< Phone =o. 9-73-8#3 aG =o. 9-73-8#8
5ite K!aity Manager +-mai
6, C4*56M+, 4*+ 6=> APP>CAB>+2
PPAP arrant Disposition'
C!stomer *ignat!re Date
affirm that the sampes represented "y this )arrant are representative of o!r parts& )hich )ere made "y a process that meets aProd!ction Part Approva Process Man!a :th +dition ,e%!irements. f!rther affirm that these sampes )ere prod!ced at the prod!ctionrate of V3##V/V1V ho!rs. aso certify that doc!mented evidence of s!ch compiance is on fie and avaia"e for yo!r revie). have notedany deviation from this decaration "eo).
crayna