Post on 18-Mar-2016
description
H a n d H e l d a n d m e c H a n i z e d p l a s m a s y s t e m s f o r c u t t i n g a n d g o u g i n g m e t a l
Powermax Selection Guide®
1
contents 3 Hypertherm:Companyoverview
5 Understandingplasmatechnology
7 Powermaxadvantages
7 WhychoosePowermaxoveroxyfuel
8 Powermaxproductline
10 Systemspecifications
12 Powermaxtechnologybenefits
14 Genuineconsumablesforeveryapplication
15 Mechanizedcuttingopportunities
17 Operatingwithagenerator
19 HyperthermCertified™reliability
20 Accessories
3
Hypertherm: company overview �Forover40years,Hyperthermhasbeendesigningandmanufacturingtheworld’sfinestthermalcuttingequipment.Hyperthermsystemsaretrustedforperformanceandreliabilitythatresultinincreasedproductivityandprofitabilityforourcustomers.Withanintensefocusontechnologyinnovation,Hyperthermhasestablishedourpositionastheindustryleaderwhiledeliveringthetoolsourcustomersneedtoachievetheirbestresults.
“�Hypertherm�products�are�reliable,�consistent,�and�
easily outperform�anything�else�in�their�class.”��
ANorthAmericanHyperthermdistributor
Work like an owner. think like a customer.
� �EachHyperthermassociateownssharesinthecompany.Share ownershipisapowerfulmotivator,withclearbenefitsforHyperthermcustomers:everyproductwedesignisbuiltwiththehighestquality–justasyouwouldexpectfromanowner.
5
understanding plasma technologypowermax systems cut metals quickly, cleanly and precisely.
Plasmaiscreatedbyapplyingelectricalenergytoagas,whichincreasesitstemperaturesignificantly.Powermaxsystemsuseplasma’sintenseheattomeltthemetalandahigh-pressuregas–airornitrogen–toblowthemoltenmetalaway,leavinganedgewithgoodqualitythatminimizestheneedforsecondaryoperations.Powermaxsystemsarealsoeffectiveforgougingmetal.
cut or gouge mild steel, stainless steel, aluminum and more.
APowermaxplasmasystemisaversatiletool.Whetherinashop,factory,athome,orinthefield,Powermaxsystemscutandgougeawidevarietyofmetaltypes,thicknessesandforms.Mostmodelsareavailablewithahandheldormachinetorchforaddedversatility.
operating a powermax system requires:
� • Ahandheldormachinetorchwithconsumables.
� • ACpowersource(fixedorgenerator).
� • Compressedair–shopair,portableaircompressororbottledair.Nitrogenmayalsobeused.
� • Safetyequipment,includingshadedglassesorfaceshield,gloves,protectiveclothingandproperventilation.
7
powermax advantages �Productivity–Fastcutspeeds,superiorcutquality,littleornosecondaryoperationsandnopre-heatinghelpyoutodomoreinlesstime.
�Ease�of�use–Highportability,simplecontrols andgoodarcvisibilitymakePowermaxsystemseasytooperate.Anyoperatorcan quicklybecomeskilledwithaPowermaxsystem.
Versatility�– Fromtheshoptothefield,cuttingorgougingstainless,mildsteeloraluminum,youcanleverageaPowermaxsystemformanyjobs.
�Low�operating�cost –Highproductivityandlongconsumablelifeminimizeoperatingcosts.
�Reliability�–Smartdesign,plusintensetestingduringbothproductdevelopmentandmanufacturing,deliversindustry-leadingreliability.
Confidence�– Hypertherm’ssingularfocusonplasma,plustheprovenperformanceandreliabilityofourglobalinstalledbase,givesyouconfidencethatyouarebuyingthebest.
Why choose powermax over oxyfuelCuttingwithaPowermaxsystemdoesnotrequireflammablegases forpre-heating;providesfastercuttingspeedsonmetalsup to1-1⁄4inches(32mm)thick;anddeliversbettercutqualityforfewersecondaryoperations.Powermaxsystemsareeasilyused withtemplates,willcutstacked,paintedorrustedmetal,and anyelectricallyconductivemetaltypesuchasstainlesssteelandaluminum.
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20
40
60
80
100
Powermax1650 Powermax85 Powermax65 Powermax45 Oxyfuel
Cut s
peed
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500
1000
1500
2000
2500
Powermax1650 Powermax85 Powermax65 Powermax45 Oxyfuel
Cut s
peed
cut speed comparison on 1/2" (12 mm) mild steel
8
powermax product lineHigh-performance industrial products for every cutting and gouging need.
Hypertherm’sPowermaxlineofproductsconsistsoffivesystemsthatwillhelpyougetyourcuttingandgougingjobsdonefaster,easier,morereliablyandatlowercost.
Forpartnumbersrefertoproductbrochuresorvisitwww.hypertherm.com/powermax
Don’tletthesmallsizefoolyou.ThePowermax30doestheworkofsystemstwiceitssizeandweight.Itefficientlycuts1/4"(6mm)metal.Includesashoulderstrapforincreasedportability.
Handheld cut capacity
Recommended� 1/4"�(6�mm) at�20�ipm�(500�mm/min)3/8"�(10�mm) at�10�ipm�(250�mm/min)
Severance� 1/2"�(12�mm) at�5�ipm�(125�mm/min)
Ourbestsellingsystem,thePowermax45isthemostversatileandportable1/2"(12mm)machineonthemarket,withabroadsetofapplicationcapabilitiesthatmakeitatrulymulti-purposetool.ThePowermax45cutsorgougesfaster,easierandbetterthananyotherproductinitsclass.
Handheld cut capacity
Recommended 1/2"�(12�mm) at�20�ipm�(500�mm/min)3/4"�(19�mm) at�10�ipm�(250�mm/min)
Severance 1"�(25�mm) at�5�ipm�(125�mm/min)
mechanized pierce capacity3/8"�(10�mm)
T30v�hand�torch
T45m�machine�torch
T45v�hand�torch
Capacityratings
Thereisnoindustrystandardforratingplasmasystems,soitisimportanttotakecarewhencomparingproductsfromdifferentmanufacturers.
HandheldcutcapacityRecommended–Thethicknessofmildsteelonwhichthesystemdeliversgoodcutqualityandspeedsatorgreaterthan20"(500mm)perminute.Eightypercentormoreofcuttingshouldbeattherecommendedthickness.
Severance–Thethicknessofmildsteelthatcanbereasonablyseveredataminimumof5ipm(125 mm)butwithpoorcutquality.Cuttingtheseverancethicknessshouldbeinfrequent.
MechanizedpiercecapacityThethicknessofmildsteelthatmaybepiercedwithgoodcutqualityandwithoutexcessivewearontheconsumableparts.Ifedgestarting,thecutcapacityis thesameashandheldcapacity.
Withthemaximumpowerandperformanceforairplasmainourline,thePowermax1650deliverssuperiorcutcapabilitieson1-1/4"(32mm)thickmetals.Ithasthedutycycleandreliabilityfor themostdemandingcuttingandgougingjobs.
Handheld cut capacity
Recommended 1-1/4"�(32�mm) at�20�ipm�(500�mm/min)1-1/2"�(38�mm) at�10�ipm�(250�mm/min)
Severance 1-3/4"�(44�mm) at�5�ipm�(125�mm/min)
mechanized pierce capacity3/4"�(19�mm)
9
New!
Handheld cut capacity
Recommended� 3/4"�(19�mm) at�20�ipm�(500�mm/min)1"�(25�mm) at�10�ipm�(250�mm/min)
Severance 1-1/4"�(32�mm) at�5�ipm�(125�mm/min)
mechanized pierce capacity
1/2"�(12�mm)
Handheld cut capacity
Recommended� 1"�(25�mm) at�20�ipm�(500�mm/min)1-1/4"�(32�mm) at�10�ipm�(250�mm/min)
Severance 1-1/2"�(38�mm) at�5�ipm�(125�mm/min)
mechanized pierce capacity
5/8"�(16�mm)
M65/85�full-length�machine�torch
M65m/85m�mini-machine�torch
H65s/85s�15°�hand�torch
H65/85�75°�hand�torch
Withmoretorchoptionsandthelatesttechnologicalinnovations,thePowermax65andPowermax85helpyoudomorethaneverbefore.FourDuramax™torchstylesprovidegreaterversatilityandenableoperatorstoeasilyselecttherighttoolforthejob.SmartSense™technologyautomaticallyadjustsgaspressureaccordingtocuttingmodeandtorchleadlengthforoptimumcutting.
T100m�machine�torch
T100�hand�torch
system specificationsto choose the powermax system that will best suit your long term needs, please consider the following questions.
1 0
What�thickness�of�metal�will�you�be�cutting?�Powermaxplasmacancutfromsheetmetalto1-3/4"(44mm).ChoosethePowermaxsystemwiththerecommendedcapacityforthethicknessofmetalyouexpecttocut80%of thetimeormore.
Will�the�cutting�or�gouging�be�done�by�a�handheld�torch�or�with�an�automated�machine?�Forautomatedcutting,selecta machine-torchcompatiblePowermaxsystemwithinterfaceoptionsforautomationequipmentlikea CNCtable,robotandtrack cutters.
What�electrical�service�do�you�use?�Knowtheincominglinevoltage,phaseandbreakersizewherethesystemwillbeusedtoensureyourelectricalservicecansupportthePowermaxsystemyouchoose.
Will�the�plasma�system�be�powered�by�an�engine-drive�generator?�EachPowermaxsystemrequiresaminimumkilowattoutputtodeliverfullperformance.Refertopage17formoreoperatinginformationusinggenerators.
What�is�your�compressed�gas�source?�Powermaxsystemsrequirecompressedairornitrogenforoperation.Thegasmustbedryandfreeofcontaminants.Anoptionalfilterisavailabletoensurecleananddrygas.Refertogasflowrateandpressurerequirementsontheoppositepage.
For�more�information,�refer�to�product�brochures�or�visit�www.hypertherm.com/powermax.
powermax30 powermax45 powermax65 powermax85 powermax1650Handheld cut capacity
Recommended 1/4"�(6�mm) 1/2"�(12�mm) 3/4"�(19�mm) 1"�(25�mm) 1-1/4"�(32�mm)3/8"�(10�mm) 3/4"�(19�mm) 1"�(25�mm) 1-1/4"�(32�mm) 1-1/2"�(38�mm)
Severance 1/2"�(12�mm) 1"�(25�mm) 1-1/4"�(32�mm) 1-1/2"�(38�mm) 1-3/4"�(44�mm)mechanized pierce capacityMaximum
Not�applicable 3/8"�(10�mm) 1/2"�(12�mm) 5/8"�(16�mm) 3/4"�(19�mm)
Gouge�capacity�Metal�removed�per�hour Not�applicable 6.2�lbs�(2.8�kg) 10.7�lbs�(4.8�kg) 19.5�lbs�(8.8�kg) 21.8�lbs�(9.8�kg)
depth�x�width1 Not�applicable .13"�(3.3�mm)�x�.22"�(5.5�mm) .14"�(3.5�mm)�x�.26"�(6.6�mm) .23"�(5.8�mm)�x�.28"�(7.1�mm) .26"�(6.6�mm)�x�.28"�(7.1�mm)Output�current 15�–�30�A 20�–�45�A 20�–�65�A 25�–�85�A 30�–�100�AInput�voltage CSA� 120�–�230�V,�1-PH�50/60�Hz
CE� 120�–�230�V,�1-PH�50/60�Hz�CSA� 200�–�240�V,�1-PH,�50-60�HzCE� 230�V,�1-PH,�50-60�HzCE� 400�V,�3-PH,�50-60�Hz
CSA� 200�–�480�V,�1-PH,�50-60�Hz� 200�–�600�V,�3-PH,�50-60�HzCE� 400�V,�3-PH,�50-60�Hz
CSA� 200�–�480�V,�1-PH,�50-60�Hz� 200�–�600�V,�3-PH,�50-60�HzCE� 400�V,�3�PH,�50-60�Hz
CSA� 200�–�600�V,�3-PH,�50/60�HzCE� 230�–�400�V,�3-PH,�50/60�Hz
Rated�output�voltage 83�VDC 132�VDC 139�VDC 143�VDC 160�VDCInput�current CSA� 120�–�230�V,�1-PH:�26�–�13.5�A
CE� 120�–�230�V,�1-PH:�26�–�13.5�ACSA� 200/230�V,�1-PH,�34/28�ACE� 230�V,�1-PH,�30�A� 380/400�V,�3-PH,�10.5/10�A
CSA� 200/208/240/480�V,�1-PH� 52/50/44/22�A� 200/208/240/480/600�V,�3-PH� 32/31/27/13/13�ACE� 380/400�V,�3-PH� 15.5/15�A
CSA� 200/208/240/480�V,�1-PH� 70/68/58/29�A� 200/208/240/480/600�V,�3-PH� 42/40/35/18/17�ACE� 380/400�V,�3-PH� 20.5/19.5�A
CSA� 200/208/230/240/400/480/600�V,�3-PH� 53/51/46/44/27/22/21�ACE� 230/380/400�V,�3-PH� 46/26/27�A
Duty�cycle�at�full�output2 CSA� 50%,�230�V� 35%,�120�VCE� 50%,�230�V� 35%,�120�V
CSA� 50%�@�45�A,�200�–�240�V,�1-PH� 60%�@�41�A,�200�–�240�V,�1-PH� 100%�@�32�A,�200�–�240�V,�1-PHCE� 50%�@�45�A,�230�V,�1-PH� 60%�@�41�A,�230�V,�1-PH� 100%�@�32�A,�230�V,�1-PHCE� 50%�@�45�A,�380/400�V,�3-PH� 60%�@�41�A,�380/400�V,�3-PH� 100%�@�32�A,�380/400�V,�3-PH
CSA� 50%�@�65�A,�230�–�600�V,�1/3-PH� 40%�@�65�A�200�–�208�V,�1/3-PH� 100%�@�46�A,�230�–�600�V,�1/3-PHCE� 50%�@�65�A�380/400�V,�3-PH� 100%�@�46A�380/400�V,�3-PH
CSA� 60%�@�85�A,�230�–�600�V,�3-PH� 60%�@�85�A,�480�V,�1-PH� 50%�@�85�A,�240�V,�1-PH� �50%�@�85�A�200�–�208�V,�3-PH� 40%�@�85�A�200�–�208�V,�1-PH� 100%�@�66�A,�230�–�600�V,�1/3-PHCE� 60%�@�85�A�380/400�V,�3-PH� 100%�@�66�A�380/400�V,�3-PH
CSA� 60%�@�100�A,�200�–�208�V,�3-PH� 70%�@�100�A,�230�–�240�V,�3-PH� 80%�@�100�A,�380�–�600�V,�3-PH� 100%�@�80�A,�200�–�208�V,�3-PH� 100%�@�85�A,�230�–�240�V,�3-PH� 100%�@�90�A,�400�–�600�V,�3-PHCE� 70%�@�100�A,�230�–�240�V,�3-PH� 80%�@�100�A,�380�–�415�V,�3-PH� 100%�@�85�A,�230�–�240�V,�3-PH
Dimensions�with�handledepth�x�width�x�height
14.0�x�6.6�x�12.0"(356�x�168�x�305�mm)
16.75�x�6.75�x�13.7"(426�x�172�x�348�mm)
19.7�x�9.2�x�17.9"(500�x�234�x�455�mm)
19.7�x�9.2�x�17.9"(500�x�234�x�455�mm)
26.4�x�16.8�x�25.8"(671�x�427�x�655�mm)
Weight�with�torch CSA� 20�lbs�(9�kg)CE� 21�lbs�(10�kg)
CSA� 37�lbs�(17�kg)CE� 35�lbs�(16�kg)
CSA� 64�lbs�(29�kg)CE� 57�lbs�(26�kg)
CSA� 71�lbs�(32�kg)CE� 62�lbs�(28�kg)
CSA� 141�lbs�(64�kg)CE� 144�lbs�(65�kg)
Gas�supply Air�or�N2 Air�or�N2 Air�or�N2 Air�or�N2 Air�or�N2Recommended�gas�inlet�flow�rate/pressure 240�scfh,�4�scfm�(113�l/min)�@��
80�psi�(5.5�bar)Cutting:�360�scfh,�6�scfm��
(170�l/min)�@�80�psi�(5.5�bar)Gouging:�360�scfh,�6�scfm��
(170�l/min)�@�60�psi�(4.1�bar)
Cutting:�400�scfh,�6.7�scfm��(189�l/min)�@�85�psi�(5.6�bar)
Gouging:�450�scfh,�7.5�scfm��(212�l/min)�@�70�psi�(4.8�bar)
Cutting:�400�scfh,�6.7�scfm��(189�l/min)�@�85�psi�(5.6�bar)
Gouging:�450�scfh,�7.5�scfm��(212�l/min)�@�70�psi�(4.8�bar)
Cutting:�550�scfh,�9.2�scfm��(260�l/min)�@�75�psi�(5.1�bar)
Gouging:�550�scfh,�9.2�scfm��(260�l/min)�@�70�psi�(4.8�bar)
Torch�lead�lengths� Handheld 15'�(4.5�m) 20',�50',�75'��(6.1�m,�15.2�m,�22.8�m)
10',�25',�50',�75'�(3�m,�7.6�m,�15.2�m,�22.8�m)
10',�25',�50',�75'��(3�m,�7.6�m,�15.2�m,�22.8�m)
25',�50',�75'�(7.6�m,�15.2�m,�22.8�m)
� Mechanized Not�applicable 15',�25',�35',�50',�75'��(4.5�m,�7.6�m,�10.7�m,�15.2�m,�22.8�m)
15',�25',�35',�50',�75'��(4.5�m,�7.6�m,�10.7�m,�15.2�m,�22.8�m)
15',�25',�35',�50',�75'��(4.5�m,�7.6�m,�10.7�m,�15.2�m,�22.8�m)
25',�35',�50',�75'�(7.6�m,�10.7�m,�15.2�m,�22.8�m)
�1� Dependent�on�speed,�torch�angle�and�standoff.�2� �Hypertherm’s�duty�cycle�ratings�are�established�at�104°�F�(40°�C),�according�to�international�standards,�and�are�determined�at�actual�cutting�arc�voltage�levels.�
Competitive�systems�are�often�rated�at�room�temperature�70°�F�(20°�C)�and�at�theoretical�output�voltages,�which�allows�duty�cycle�ratings�to�be�significantly�overstated.
available technologies and features
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Powermax30 O O O O O O O OPowermax45 O O O O O O O O O O O OPowermax65 O O O O O O O O O O O O O O O O O OPowermax85 O O O O O O O O O O O O O O O O O OPowermax1650 O O O O O O O O O O O O O� 3�On�CSA�models
1 1
powermax30 powermax45 powermax65 powermax85 powermax1650Handheld cut capacity
Recommended 1/4"�(6�mm) 1/2"�(12�mm) 3/4"�(19�mm) 1"�(25�mm) 1-1/4"�(32�mm)3/8"�(10�mm) 3/4"�(19�mm) 1"�(25�mm) 1-1/4"�(32�mm) 1-1/2"�(38�mm)
Severance 1/2"�(12�mm) 1"�(25�mm) 1-1/4"�(32�mm) 1-1/2"�(38�mm) 1-3/4"�(44�mm)mechanized pierce capacityMaximum
Not�applicable 3/8"�(10�mm) 1/2"�(12�mm) 5/8"�(16�mm) 3/4"�(19�mm)
Gouge�capacity�Metal�removed�per�hour Not�applicable 6.2�lbs�(2.8�kg) 10.7�lbs�(4.8�kg) 19.5�lbs�(8.8�kg) 21.8�lbs�(9.8�kg)
depth�x�width1 Not�applicable .13"�(3.3�mm)�x�.22"�(5.5�mm) .14"�(3.5�mm)�x�.26"�(6.6�mm) .23"�(5.8�mm)�x�.28"�(7.1�mm) .26"�(6.6�mm)�x�.28"�(7.1�mm)Output�current 15�–�30�A 20�–�45�A 20�–�65�A 25�–�85�A 30�–�100�AInput�voltage CSA� 120�–�230�V,�1-PH�50/60�Hz
CE� 120�–�230�V,�1-PH�50/60�Hz�CSA� 200�–�240�V,�1-PH,�50-60�HzCE� 230�V,�1-PH,�50-60�HzCE� 400�V,�3-PH,�50-60�Hz
CSA� 200�–�480�V,�1-PH,�50-60�Hz� 200�–�600�V,�3-PH,�50-60�HzCE� 400�V,�3-PH,�50-60�Hz
CSA� 200�–�480�V,�1-PH,�50-60�Hz� 200�–�600�V,�3-PH,�50-60�HzCE� 400�V,�3�PH,�50-60�Hz
CSA� 200�–�600�V,�3-PH,�50/60�HzCE� 230�–�400�V,�3-PH,�50/60�Hz
Rated�output�voltage 83�VDC 132�VDC 139�VDC 143�VDC 160�VDCInput�current CSA� 120�–�230�V,�1-PH:�26�–�13.5�A
CE� 120�–�230�V,�1-PH:�26�–�13.5�ACSA� 200/230�V,�1-PH,�34/28�ACE� 230�V,�1-PH,�30�A� 380/400�V,�3-PH,�10.5/10�A
CSA� 200/208/240/480�V,�1-PH� 52/50/44/22�A� 200/208/240/480/600�V,�3-PH� 32/31/27/13/13�ACE� 380/400�V,�3-PH� 15.5/15�A
CSA� 200/208/240/480�V,�1-PH� 70/68/58/29�A� 200/208/240/480/600�V,�3-PH� 42/40/35/18/17�ACE� 380/400�V,�3-PH� 20.5/19.5�A
CSA� 200/208/230/240/400/480/600�V,�3-PH� 53/51/46/44/27/22/21�ACE� 230/380/400�V,�3-PH� 46/26/27�A
Duty�cycle�at�full�output2 CSA� 50%,�230�V� 35%,�120�VCE� 50%,�230�V� 35%,�120�V
CSA� 50%�@�45�A,�200�–�240�V,�1-PH� 60%�@�41�A,�200�–�240�V,�1-PH� 100%�@�32�A,�200�–�240�V,�1-PHCE� 50%�@�45�A,�230�V,�1-PH� 60%�@�41�A,�230�V,�1-PH� 100%�@�32�A,�230�V,�1-PHCE� 50%�@�45�A,�380/400�V,�3-PH� 60%�@�41�A,�380/400�V,�3-PH� 100%�@�32�A,�380/400�V,�3-PH
CSA� 50%�@�65�A,�230�–�600�V,�1/3-PH� 40%�@�65�A�200�–�208�V,�1/3-PH� 100%�@�46�A,�230�–�600�V,�1/3-PHCE� 50%�@�65�A�380/400�V,�3-PH� 100%�@�46A�380/400�V,�3-PH
CSA� 60%�@�85�A,�230�–�600�V,�3-PH� 60%�@�85�A,�480�V,�1-PH� 50%�@�85�A,�240�V,�1-PH� �50%�@�85�A�200�–�208�V,�3-PH� 40%�@�85�A�200�–�208�V,�1-PH� 100%�@�66�A,�230�–�600�V,�1/3-PHCE� 60%�@�85�A�380/400�V,�3-PH� 100%�@�66�A�380/400�V,�3-PH
CSA� 60%�@�100�A,�200�–�208�V,�3-PH� 70%�@�100�A,�230�–�240�V,�3-PH� 80%�@�100�A,�380�–�600�V,�3-PH� 100%�@�80�A,�200�–�208�V,�3-PH� 100%�@�85�A,�230�–�240�V,�3-PH� 100%�@�90�A,�400�–�600�V,�3-PHCE� 70%�@�100�A,�230�–�240�V,�3-PH� 80%�@�100�A,�380�–�415�V,�3-PH� 100%�@�85�A,�230�–�240�V,�3-PH
Dimensions�with�handledepth�x�width�x�height
14.0�x�6.6�x�12.0"(356�x�168�x�305�mm)
16.75�x�6.75�x�13.7"(426�x�172�x�348�mm)
19.7�x�9.2�x�17.9"(500�x�234�x�455�mm)
19.7�x�9.2�x�17.9"(500�x�234�x�455�mm)
26.4�x�16.8�x�25.8"(671�x�427�x�655�mm)
Weight�with�torch CSA� 20�lbs�(9�kg)CE� 21�lbs�(10�kg)
CSA� 37�lbs�(17�kg)CE� 35�lbs�(16�kg)
CSA� 64�lbs�(29�kg)CE� 57�lbs�(26�kg)
CSA� 71�lbs�(32�kg)CE� 62�lbs�(28�kg)
CSA� 141�lbs�(64�kg)CE� 144�lbs�(65�kg)
Gas�supply Air�or�N2 Air�or�N2 Air�or�N2 Air�or�N2 Air�or�N2Recommended�gas�inlet�flow�rate/pressure 240�scfh,�4�scfm�(113�l/min)�@��
80�psi�(5.5�bar)Cutting:�360�scfh,�6�scfm��
(170�l/min)�@�80�psi�(5.5�bar)Gouging:�360�scfh,�6�scfm��
(170�l/min)�@�60�psi�(4.1�bar)
Cutting:�400�scfh,�6.7�scfm��(189�l/min)�@�85�psi�(5.6�bar)
Gouging:�450�scfh,�7.5�scfm��(212�l/min)�@�70�psi�(4.8�bar)
Cutting:�400�scfh,�6.7�scfm��(189�l/min)�@�85�psi�(5.6�bar)
Gouging:�450�scfh,�7.5�scfm��(212�l/min)�@�70�psi�(4.8�bar)
Cutting:�550�scfh,�9.2�scfm��(260�l/min)�@�75�psi�(5.1�bar)
Gouging:�550�scfh,�9.2�scfm��(260�l/min)�@�70�psi�(4.8�bar)
Torch�lead�lengths� Handheld 15'�(4.5�m) 20',�50',�75'��(6.1�m,�15.2�m,�22.8�m)
10',�25',�50',�75'�(3�m,�7.6�m,�15.2�m,�22.8�m)
10',�25',�50',�75'��(3�m,�7.6�m,�15.2�m,�22.8�m)
25',�50',�75'�(7.6�m,�15.2�m,�22.8�m)
� Mechanized Not�applicable 15',�25',�35',�50',�75'��(4.5�m,�7.6�m,�10.7�m,�15.2�m,�22.8�m)
15',�25',�35',�50',�75'��(4.5�m,�7.6�m,�10.7�m,�15.2�m,�22.8�m)
15',�25',�35',�50',�75'��(4.5�m,�7.6�m,�10.7�m,�15.2�m,�22.8�m)
25',�35',�50',�75'�(7.6�m,�10.7�m,�15.2�m,�22.8�m)
�1� Dependent�on�speed,�torch�angle�and�standoff.�2� �Hypertherm’s�duty�cycle�ratings�are�established�at�104°�F�(40°�C),�according�to�international�standards,�and�are�determined�at�actual�cutting�arc�voltage�levels.�
Competitive�systems�are�often�rated�at�room�temperature�70°�F�(20°�C)�and�at�theoretical�output�voltages,�which�allows�duty�cycle�ratings�to�be�significantly�overstated.
1 2
Smart�Sense™technologyautomaticallyadjusts gaspressure accordingtocuttingmode andtorchleadlengthfor optimumcutting. Powermax65/85�only.
Clean�side�/�dirty�sidedesignisolatescircuitboard componentstolimitmetallicdustbuild-upand improvereliabilityinindustrialenvironments.
Powercool™designcoolsinternalcomponents moreeffectivelyforgreatersystem reliabilityandimproveduptime.
Contact-starttechnologyeliminateshigh-frequencyinterferencethatcandamage nearbyelectronicequipment.
Conical�Flow™�nozzletechnologyincreasesarcdensityforsuperiorcutqualitywithlittledross.Powermax45/65/85�only.
Patent�pending�shieldreducesdrossbuildupandenablessmootherdragcuttingforabettercut.Powermax65/85�only.
Spring�Start™technologyintheelectrodeincreasestorchreliabilityby eliminatingmovingpartsinthetorch.Powermax65/85�only.
powermax technology benefits Hypertherm’s proprietary designs deliver fast cutting speeds, long consumable life, and superior cut quality for high productivity and low operating costs.
Note:�Technologies�vary�by�product.�Refer�to�product�brochures.
1 3
CNC�interfaceoptionsenableeasyintegrationwithautomationequipment.
power board technology Boost�Conditioner™circuitcompensatesforvariationsinincomingpower,providingconsistentcutperformanceandimprovedoperationongenerators.CSA�models�only.
Continuous�pilot�arc�modeallowsyoutocutacrossgratingwithoutstopping.
Auto-voltage™enablesoperationonavarietyofvoltageswith no rewiring.CSA�models�only.
control board technology PatenteduseofDigital�Signal�Processing�(DSP)provideshigherpowerefficiencyandrequiresfewercomponentpartsfor increasedreliability.
Dual-threshold™pilotcircuitextendsconsumablelife.
Mode�selectortoswitcheasilybetweenplatecutting,expandedmetalcuttingandgouging.Powermax45/65/85/1650�CSA�models only.
Easy-to-use�controlswithanLCDscreen.LCD�on�Powermax65/85�only.
FastConnect™providessimplepush-buttontorchconnectionto thepowersupply.Powermax45/65/85�only.
Removablework�leadswithfourconnectionstylestosuitavarietyofapplicationneeds.Powermax65/85�only.
1 4
Drag�cutting GougingMechanized
genuine consumables for every applicationDrag-cutting�consumables – Foreverydaycutting,Hypertherm’sdrag-cuttingtechnologymakesiteasytofollowalineoratemplate.Thenozzleshieldalsoextendsnozzlelifeforloweroperatingcosts.
Mechanized�consumables– Unshieldedandshieldedconsumablesforthemostproductivemechanizedcutting.
Gouging�consumables – Plasmagougingcanreplacegrindingor carbonarcgougingformanymetal-removalapplications.Plasmagougingproduceslessnoiseandfumesthancarbonarcgougingandavoidsrisksofmetallurgicproblemsfromcarboncontamination.
FineCut® consumables–Forhigh-qualitycuts–lowdross,narrowkerf–onthinmetal.AvailableforthePowermax65,85and1650.
FineCut
1 5
mechanized cutting opportunitiesIndustrialdutycycles,lowoperatingcostsandHyperthermreliability makePowermaxsystemsidealformanymechanizedapplications.TheyareusedfrequentlyonX-Ycuttingtables,3-dimensionalrobots,trackcuttingsystemsandpipecuttingand bevelingmachines.Whenhandcuttingisrequired,FastConnecttechnologyallowsforeasyswitchingbetween handheldandmachinetorches.
Robotic�3-dimensional�cutting Track�cutting�and�gouging Pipe�and�bevel�cutting
1 7
operating with a generatorPowermaxsystemscanbepoweredbymotorgeneratorsatsiteswherefixedpowerisunavailable,andportablecompressorsorbottledairmaybeusedasthegassource.Highpowerefficiencyandadvancedpowersupplytechnologythatcompensateforlow-linevoltageensurehigh-performancecuttingandgougingno matterwherethejob.
Enginedriverating(kW)
Systemoutput(A)
Performance(arc stretch)
Powermax30� 5.5 30 Full
4 25 Limited
Powermax45� 8 45 Full
6 45 Limited
6 30 Full
Powermax65� 15 65 Full
12 65 Limited
12 40 Full
8 40 Limited
8 30 Full
Powermax85� 20 85 Full
15 70 Limited
15 60 Full
12 60 Limited
12 40 Full
8 40 Limited
8 30 Full
Powermax1650� 30 100 Full
22.5 100 Limited
22.5 80 Full
15 80 Limited
15 60 Full
1 8
�“��We�test�these�products�until�they�break.�Then�we�find�
the�problem,�fix�it,�and�test�them�again,�always�under�
the�most�severe�operating�conditions�–�conditions�far�
tougher�than�anything�the�product�is�likely�to�see�in�
the�real�world.�It’s�a�24-hour-a-day�operation�and�it’s�
an�integral�part�of�our�product�development�process.”�
MikeKornprobst,SeniorEngineeringManager,
HyperthermPowermaxSystems
1 9
� � Hypertherm certified™ reliability reliable by design
Qualityandreliabilityarecriticalwhenselectingaplasmacutting system.
Powermaxsystemsaretestedunderstrictprotocolswhichensuresthehighestlevelsofperformanceandreliability.YoucanbeconfidentthatHyperthermPowermaxsystemswillperformreliablyunderthetoughestconditions.
Hypertherm conducts:
• Extensivelive-arctesting.
• Severeenvironmentaltesting,includingHighlyAcceleratedLifeTesting(HALT).
• Aggressivemechanicaltesting.
• Completediagnostictestingandburn-inofeachsystem.
reliability is designed into powermax systems through features like:
• PatentedDigitalSignalProcessing(DSP)technology,whichutilizessoftwareinsteadofhardwaretoperformkeyinternalfunctions.
• SpringStarttechnologyintheelectrode,whicheliminatesmovingpartsinthetorch.
• Powercool™technology,whichcoolskeycomponentsefficientlyandeffectivelyforsuperiorsystemreliability.
� � �Powermax�systems�are�backed�by�a�full�3-year�power�supply�warranty�and�a�1-year�torch�warranty.
accessories
operator face shield Multi-purposefaceshieldthatprovidesfaceandeyeprotectionforplasmacuttingandgougingapplications.Part�number��
127103�(Shade�8)
127239�(Shade�6)
leather cutting gloves Pigskingloveswithgrainleatherpalmforexcellentsenseoftouch.Foambackandreinforcedthumb.Part�number��
127169
filter coverDesignedtoprotectthefilterfrombeingdamagedfromimpact.ForuseonPowermax65/85powersupplies.Part�number��
228624
air filtration kit Aready-to-installkitwitha1-micronfilterandanauto-drainmoistureseparatorprotectsagainstcontaminatedair.Part�number��
128647�
228570��(includes�filter�cover)
plasma cutting guide Facilitatesconsistentandaccuratecirclesandlines.Foroptionaluseasastand-offguideandinbevelcuttingapplications.Part�number��
027668�Deluxe�kit��
127102�Basic�kit�
2 0
2 1
finecut consumable kits FineCutconsumablesareoptimizedforhigh-qualitycutsonthinmetalforacleanedgeandanarrowkerf.Part�number��
850930�Powermax65/85�(handheld�kit)
850920�Powermax65/85�(mechanized�kit)�
128888��Powermax1650�(handheld�and�
mechanized�kit)
gouging heat shieldProvidesadditionalprotectioningougingoperations.ForuseonT45v andT100torches.Part�number��
128658�
system carry caseRuggedpolyurethanecasewithconsumablecompartmentandcustomfoaminsertsforthePowermax30systemandaccessories.Part�number��
127170�
leather torch sheathing Availablein25'(7.6m)sections,thisoptionprovidesadditionalprotectionfortorchleadsagainstburn-throughandabrasion.Part�number��
024548
powermax all-in-one kits All-in-onekitsprovideyouwithasamplingofalloftheconsumablesavailableforyourPowermaxsystem.Experiencetheversatilityofyoursystem,whilepurchasingconsumablesatlowercost.
Part�number�
850480�Powermax30�(handheld�kit)�
850490�Powermax45�(handheld�kit)�
850910�Powermax65�(handheld�kit)�
850900�Powermax65�(mechanized�kit)�
850890�Powermax85�(handheld�kit)�
850880�Powermax85�(mechanized�kit)�
850450�Powermax1650�(handheld�kit)
system dust cover Madefromadurabledenierfabricwithapolyurethanecoating,adustcoverwillprotectyourPowermaxinvestmentforyears.Part�number��
127144�Powermax30�
127219�Powermax45
127301�Powermax65/85
127100�Powermax1650�
Hypertherm,Powermax,HyperthermCertified,Duramax,SpringStart,SmartSense,BoostConditioner,Auto-voltage,FastConnect,Powercool,ConicalFlow,Dual-thresholdandFineCutaretrademarksof Hypertherm,Inc.andmayberegisteredintheUnitedStatesand/orothercountries.Allothertrademarksarethepropertyoftheirrespectiveowners.
FortheauthorizedHyperthermdealernearestyou,visitourwebsiteatwww.hypertherm.com.
PowermaxsystemsmeettheRoHSdirectiverestrictingtheuseoflead,mercury,cadmiumandotherhazardouscompounds.
©6/10Hypertherm,Inc.Revision3 893020
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Engineered and assembled in the USA
ISO 9001:2008