Polyurethane wear liners and · PDF filePolyurethane wear liners . and sheeting . ... 6,2%...

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WEAR - CORROSION - INSULATION WWW.URETECH.CO.ZA

Polyurethane wear liners and sheeting

Since 2004

WEAR - CORROSION - INSULATION WWW.URETECH.CO.ZA

PRESENTATION OVERVIEW 1. Company background

2. Physical properties of polyurethane

3. Uretech’s customers

4. Wear linings (products & application)

5. Chute design and fabrication

6. Slurry pipes

7. Case studies

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COMPANY BACKGROUND 1. Uretech was founded in 2004.

2. We design, manufacture and supply wear resistant products and solutions to the mining industry.

3. We have references on all major ore types. (Including: Iron ore, chrome, vanadium, quartz, alluvial, coal, UG2, Merensky, gold ore, HMS, manganese, etc.)

4. Why Polyurethane? o It has many benefits compared to steel and other wear resistant

materials

o It will eventually become the lining of choice

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CUSTOMERS

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Uretech’s Products

Polyurethane wear liners

Steel fabrication

Polyurethane spray linings

Bulk material storage design

Insulation products

Industrial epoxy flooring systems

Slurry pipe linings

Spill prevention

Blasting barricades

TPMS

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PRODUCT OFFERING

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PRODUCT TEST RESULTS CUSTOMER APPLICATION REPLACED IMPROVEMENT

Amplats Mine skips VRN-500 6,2% overall improvement

Amplats Underground hoppers UHMWPE 50% - expected

Sishen mine Slurry pipes Not lined 179% more economical

Sishen mine Load out station Manganese 65% more economical

Optimum Zink launders Alumina 24% more economical

Kolemela Transfer chute Rio Carb UT liners lasted 55% longer

Samquarz Feeders VRN-200 UT liners lasts 4 times longer

Mitttal Material bunker 80MPa Concrete 80% more economical

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POLYURETHANE VS STEEL • Density: 7500kg/m3 vs 1200kg/m3 (6 times lighter than steel)

o Safe to work with

o Easy to cut and drill

• Noise Pollution (in an underground hopper):

o Empty hopper = 119dB

o Hopper with UT liners = 106dB

• Installation time:

o Customers claim up to a 50% reduction in installation time

o Female installers can also be used

• Inexpensive to customize liners (low pattern costs)

• Wear indicators are built into liners, improving preventative maintenance

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WEAR LININGS (Products & Applications)

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Uretech’s Products

Sheets (2,4 x 1,2m) Thickness: 12 – 100mm

Corner liners Ibheshu blasting barricades

Cut to size liners Custom castings Scraper blades

Dead-box liners Pipe linings Belt skirtings

Bull-nose liners Scrubber drum liners Rollers and lagging

Impact bars Mill linings

Drop-in liners Spray linings

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PU Sheets and Liners

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PU Dead-box Liners

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Bull-nose liners

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Impact Bars

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DROP-IN LINERS & SKIRTINGS

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BELT SKIRTINGS

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SPRAY LININGS (Rubberising)

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Typical Applications Lined with Uretech Liners

• Feeders and screens • Underground hoppers

• Chutes & Under-pans • Rolling stock hoppers

• Trucks • Scrubbers

• Zink Launders • Mill feed chutes & trunions

• Pipes • Cyclones

• Mine skips • Re-claimer drums

• Mine load boxes

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APPLICATION PHOTOS

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SCRUBBER DRUM LINERS

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CHUTES

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ZINK LAUNDERS

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MINE SKIPS

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RAIL HOPPERS

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TRUCKS

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MILL FEED CHUTES & TRUNIONS

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CYCLONES

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RECLAIMERS

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MINE LOAD BOXES

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SLURRY PIPES

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SLURRY PIPES - STEEL

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SLURRY PIPES - FIBER

WEAR - CORROSION - INSULATION WWW.URETECH.CO.ZA

THANK YOU

PLEASE VISIT

WWW.URETECH.CO.ZA

CONTACT : 011-268 8860