Post on 25-Jan-2021
Workshop Resource Recovery, Milwaukee, 25 June 2015 peter.dejong@nizo.com
Peter de JongPrincipal Scientist Food Processing, NIZO food researchDirector Mild Fractionation Research, ISPTProfessor of Applied Science Dairy Technology, VHL-universityJan Appelman, André VisserSenior Consultants Royal Haskoning DHV
Workshop Resource Recovery, Milwaukee, 25 June 2015 peter.dejong@nizo.com 2
http://www.hogeschoolvhl.nl/
Workshop Resource Recovery, Milwaukee, 25 June 2015 peter.dejong@nizo.com
1. Intro
2. Farm cycle
3. Factory cycle
4. New opportunities
5. Conclusion
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Workshop Resource Recovery, Milwaukee, 25 June 2015 peter.dejong@nizo.com
Potatoes
50%
Vegetables & fruit
45%
Cereals
33%
Fish
30%
Meat
20%
Dairy
12%
Workshop Resource Recovery, Milwaukee, 25 June 2015 peter.dejong@nizo.com
• Calculation (Netherlands):• 10,000,000,000 kg x 12% x 10 MJ = 12,000,000,000 MJ = 12 PJ
• = 167 billion cups of tea
• = 70% of energy use for dairy production
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(Rest)HeatWaterFuel
FertilizerNutrients
Separation+
Drying
Watertreatment
MineralsRefinery
DIGESTATE
BIOGAS
BiogasMake-up
GasstorageBIOGAS
Waste (water)
(Co-)Digester
Manure
Workshop Resource Recovery, Milwaukee, 25 June 2015 peter.dejong@nizo.com
• Since the 1950’s (WPC, WPI, (pharmaceutical) lactose, lactose derivates)
• Next challenge: add value to minerals from waste streams
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Whey
Demineralizedwhey powder
WPC 35
Permeate
Wheypowder
Proteins
Minerals
Lactose
Permeatepowder
WPC 60
WPC 80
WPI
Individual proteinpurification
β-lactoglobulin
α-lactalbumin
Immunoglobulins Lactoferrin
Glycoproteins Lactoperoxidase
Milk mineralproducts
Calcium
Phosphor
Lactose powder
Lactosebioconversion
Lactoseconversion
Galactose
Alcohol
GOS
Glucose
Lactic acid
BiofuelWP hydrolysates
Lactose derivates
1910 1960 2000 2007
Infant food, texturizer
supplements
Functional drinks
1976
sportdrinks
1948
€
Feed
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Whey
Demineralizedwhey powder
WPC 35
Permeate
Wheypowder
Proteins
Minerals
Lactose
Permeatepowder
WPC 60
WPC 80
WPI
Individual proteinpurification
β-lactoglobulin
α-lactalbumin
Immunoglobulins Lactoferrin
Glycoproteins Lactoperoxidase
Milk mineralproducts
Calcium
Phosphor
Lactose powder
Lactosebioconversion
Lactoseconversion
Galactose
Alcohol
GOS
Glucose
Lactic acid
BiofuelWP hydrolysates
Lactose derivates
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Workshop Resource Recovery, Milwaukee, 25 June 2015 peter.dejong@nizo.com 10
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pelletdischarge reagent
feed
pelletbed
effluent
Workshop Resource Recovery, Milwaukee, 25 June 2015 peter.dejong@nizo.com
• Recovery of calcium phosphate• Fertilizer
• Ingredient for fermented products
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Workshop Resource Recovery, Milwaukee, 25 June 2015 peter.dejong@nizo.com
• Open Innovation Cluster: Mild Fractionation for Food
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Workshop Resource Recovery, Milwaukee, 25 June 2015 peter.dejong@nizo.com 17
Roadmap Cluster CM-20 (Complex Molecule Separation & Processing for Protein)
TRL
(Technology Readiness
Level) 0 1 2 3 4 5 6 7 8 9
StudiesBasic principles
observed
Technology
concept
formulated
Experimental
proof of concept
Technology
validated in lab
(small-scale unit)
Technology
validated in
relevant
environment
(large scale unit)
Technology
demonstrated in
relevant
environment
(prototype)
Demonstrate
system prototype
in operational
environment
System complete
and qualified
Actual system
proven in
operational
environment
Labscale Prototype Field tests First demo
Mild fractionation
liquid streams using
membranes
2014
Evaluation Emerging
Mild Fractionation
Technologies
CM-20-02
Mild fractionation
liquid streams using
affinity-driven
separation
2013
Opportunities
Affinity-driven
Separation Food en
Pharma
CM-20-03a
Mild fractionation
liquid streams using
new materials &
configurations
2014-2015
Application of
Rotating
Micro Sieves
CM-20-XX
Mild fractionation of
solids
2017-2018
Industrial case
(DSM)
CM-20-04
2014-2018
High Capacity Industrial
Chromatography
CM-20-03
2014-2018
Bio-refinery of solid raw
materials for food purposes
CM-20-04
2014-2018
Conceptual Process Synthesis
towards the Agro Chain
CM-20-01
2014-2015
Mineral recycling desk study & tool
development
CM-20-XX
New sustainable
processing routes in
agro food chain
2014-2018
Membrane Fractionation of Agro Materials at High
Viscosities
CM-20-05
Workshop Resource Recovery, Milwaukee, 25 June 2015 peter.dejong@nizo.com 18
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Workshop Resource Recovery, Milwaukee, 25 June 2015 peter.dejong@nizo.com
• Dairy industry leading in closed loop food production• Driven by sustainable business and production flexibility
• Challenges• Business case for mineral recovery
• Microbial quality re-used process water
• High concentration fractionation/separation (low water-consumption)
• Co-operation between different companies/sectors using each others side-streams
• Open innovation works (ISPT)
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Workshop Resource Recovery, Milwaukee, 25 June 2015 peter.dejong@nizo.com 21
Technologies for total recovery in the dairy industry�Peter de Jong�Principal Scientist Food Processing, NIZO food research�Director Mild Fractionation Research, ISPT�Professor of Applied Science Dairy Technology, VHL-university�Jan Appelman, André Visser�Senior Consultants Royal Haskoning DHV���Slide Number 2Outline1.Intro�Dairy: a wonderful product!1. Intro�E = m c22. Farm cycle�Farm cycle3. Factory cycle�Whey-case3. Factory cycle�Whey-caseSlide Number 9Slide Number 10Slide Number 113. Factory cycle�Recovery of minerals3. Factory cycle�Principle Crystalactor process3. Factory cycle�Potential Crystalactor of dairy industry4. New opportunities�New technology, new opportunities4. New opportunities�Roadmap4. New opportunities�Roadmap in progress4. New opportunities�Example project: Process Selection Tool4. New opportunities�Example project: Process Selection Tool5. Conclusions�ConclusionsSlide Number 21