Post on 15-Feb-2016
description
MULTIDISCIPLINARY SENIOR DESIGN
ANDON SYSTEM FOR TPS LAB
DETAILED DESIGN REVIEW
Trevor AndrewsHolli Monroe
Emily PiccioneWilliam Wright
TABLE OF CONTENTS
1. Planning & Execution1. Project Summary2. Customer Needs3. Specifications4. Project Plans & Schedules
2. Detailed Design1. Drawings and Schematics: Mechanical System2. Drawings and Schematics: TV Cart3. Bill of Materials4. Preliminary Test Plan5. Risk Management 6. System Functions7. States Diagram8. Drawings and Schematics: Global Display
1. PLANNING & EXECUTION
1. Project Summary2. Customer Needs3. Specifications4. Project Plans &
Schedules
1.1 PROJECT SUMMARY
In order to improve quality on the four-station assembly line within the Toyota Production Systems Lab at the Rochester Institute of Technology, two andon systems and a corresponding monitoring system are to be developed.
One andon system is to be a typical system consisting of simple electronics.
The other andon system is to be purely mechanical in nature.
In order to highlight and record abnormalities, which can later be used to perform root cause analysis and develop preventative countermeasures, a monitoring system will be designed alongside the andon systems.
For more on Project Summary consult EDGE webpage.
1.2 CUSTOMER NEEDS
For more on Customer Needs consult EDGE webpage.
1.3 SPECIFICATIONS
For more on Specifications consult EDGE webpage.
1.4 PROJECT PLANS & SCHEDULE
For more on Project Plan and Schedule consult EDGE webpage.
2. DETAILED DESIGN
1. Drawings and Schematics: Mechanical System
2. Drawings and Schematics: TV Cart
3. Bill of Materials4. Preliminary Test Plan5. Risk Management6. System Functions7. States Diagram8. Drawings and
Schematics: Global Display
2.1 DRAWINGS AND SCHEMATICS: MECHANICAL SYSTEM DRAWING 1
For more on Mechanical System Drawings consult EDGE webpage.
2.1 DRAWINGS AND SCHEMATICS: MECHANICAL SYSTEM DRAWING 2
For more on Mechanical System Drawings consult EDGE webpage.
2.1 DRAWINGS AND SCHEMATICS: MECHANICAL SYSTEM DRAWING 3
For more on Mechanical System Drawings consult EDGE webpage.
2.1 DRAWINGS AND SCHEMATICS: MECHANICAL SYSTEM DRAWING 4
For more on Mechanical System Drawings consult EDGE webpage.
2.2 DRAWINGS AND SCHEMATICS: TV CART
(Author: Holli Monroe) For more on TV Cart Drawing consult EDGE webpage.
2.3 BILL OF MATERIALS
For more on Bill of Materials consult EDGE webpage.
2.4 PRELIMINARY TEST PLAN
For more on Preliminary Test Plan consult EDGE webpage.
2.5 RISK ASSESSMENT
For more on Risk Assessment consult EDGE webpage.
2.5 RISK ASSESSMENT CON’T
For more on Risk Assessment consult EDGE webpage.
2.6 SYSTEM FUNCTIONS
For more on System Functions consult EDGE webpage.
2.6 SYSTEM FUNCTIONS CON’T
For more on System Functions consult EDGE webpage.
2.7 STATES DIAGRAM
For more on States Diagram consult EDGE webpage.
2.7 STATES DIAGRAM CON’T
For more on States Diagram consult EDGE webpage.
2.7 STATES DIAGRAM CON’T
For more on States Diagram consult EDGE webpage.
2.8 DRAWINGS AND SCHEMATICS: GLOBAL DISPLAY OPTION 1
For more on Global Display consult EDGE webpage.
2.8 DRAWINGS AND SCHEMATICS: GLOBAL DISPLAY OPTION 2
For more on Global Display consult EDGE webpage.
2.8 DRAWINGS AND SCHEMATICS: GLOBAL DISPLAY OPTION 3
For more on Global Display consult EDGE webpage.
2.8 DRAWINGS AND SCHEMATICS: GLOBAL DISPLAY OPTION 4
For more on Global Display consult EDGE webpage.
THANK YOU FOR ATTENDING AND WE APPRECIATE YOUR FEEDBACK