Post on 08-Feb-2022
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Stamping die changerMold die changer
Mold changer & Mag clamp
30,000 kN IMM Mold 30 ton × 2 molds
Mold changer
1
Mag clamp
2
Roller table
Mold
Rail Changer
Changer Roller table
Mold
Rail
IMM
30,0 0 0 kN I M M M o l d 30 t o n × 2 m o l d s
Changer travel Powered, On the railMold loading Drive rollers typeClamping force of IMM 30000 kN (3000 tonf)Max. mold weight 30 ton × 2 moldsMax. mold size mm depth : 1900× height : 1560 × width : 2800Changer traveling distance m 3.105
IM
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3
Operation control panel
IMM
Roller table
Mag clampMold changer
Mold
RailChanger
30,0 0 0 kN I M M M o l d 30 t o n × 2 m o l d s
Changer travel Powered, On the railMold loading Drive rollers typeClamping force of IMM 30000 kN (3000 tonf)Max. mold weight 30 ton × 2 moldsMax. mold size mm depth : 2800 × height : 1600 × width : 1900Changer traveling distance m 2.4
IM
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4
Operation control panel
IMM
Roller table
Mold changer
Mold
RailChanger
Mold rack
13 ,0 0 0 kN I M M M o l d 15 t o n × 2 m o l d s
Changer travel Powered, On the railMold loading Drive rollers typeClamping force of IMM 13000 kN (1300 tonf)Max. mold weight 15 ton × 2 moldsMax. mold size mm depth : 1300 × height : 1095 × width : 2000Changer traveling distance m 1.9
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5
Fixed roller table
PusherPusher head
Operation control panel
Mold
IMM
Air clamp
Mold changer
6 ,50 0 kN I M M M o l d 8 t o n × 1 m o l d
Die stageMold loading Pusher typeClamping force of IMM 6500 kN (650 tonf)Max. mold weight 8 ton × 1 moldMax. mold size mm depth : 1300 × height : 900 × width : 1000
IM
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6
Roller table
Mold
Rail Changer
IMM
6 ,50 0 kN I M M M o l d 5 t o n × 2 m o l d s
Changer travel Powered, On the railMold loading Drive rollers typeClamping force of IMM 6500 kN (650 tonf)Max. mold weight 5 ton × 2 moldsMax. mold size mm depth : 950 × height : 1080 × width : 1540Changer traveling distance m 1.25
IM
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7
IMM
Roller table
Mold
Rail Changer
4,50 0 kN I M M M o l d 4 t o n × 2 m o l d s
Changer travel Powered, On the railMold loading Drive rollers typeClamping force of IMM 4500 kN (450 tonf)Max. mold weight 4 ton × 2 moldsMax. mold size mm depth : 900 × height : 700 × width : 800Changer traveling distance m 1.1
IM
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8
Roller table
Mold
Rail Changer
Mag clamp Auto coupler
Mold changer Auto coupler
IMM
4,50 0 kN I M M M o l d 4 t o n ×2 m o l d s
Changer travel Powered, On the railMold loading Drive rollers typeClamping force of IMM 4500 kN (450 tonf)Max. mold weight 4 ton × 2 moldsMax. mold size mm depth : 1180 × height : 810 × width : 800Changer traveling distance m 1.4
IM
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9
Operation control panel
IMM
Mold
RailChanger
3 ,850 kN I M M M o l d 2 . 2 t o n × 2 m o l d s
Changer travel Powered, On the railMold loading Drive rollers typeClamping force of IMM 3,850 kN (385 tonf)Max. mold weight 2.2 ton × 2 moldsMax. mold size mm depth : 670 × height : 810 × width : 255
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10
Mold
RailChanger
IMM
Mold changer
Mag clamp
3 ,0 0 0 kN I M M M o l d 150 0 kg × 2 m o l d s
model QME
Changer travel Manual, On the railMold loading Manual loadingClamping force of IMM 3000 kN (300 tonf)Max. mold weight 1500 kg × 2 moldsMax. mold size mm depth : 650 × height : 700 × width : 1130Changer traveling distance m 0.85
IM
M
11
Mold
Rail
Changer
IMM
Mold changer
Mag clamp
2,50 0 kN I M M M o l d 60 0 kg × 2 m o l d s
model QME
Changer travel Manual, On the railMold loading Manual loadingClamping force of IMM 2500 kN (250 tonf)Max. mold weight 600 kg × 2 moldsMax. mold size mm depth : 400 × height : 500 × width : 500Changer traveling distance m 4.3
IM
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12
Mold changer
Mag clamp
Mold
RailChanger
IMM
1,750 kN I M M M o l d 60 0 kg × 2 m o l d s
model QME
Changer travel Manual, On the railMold loading Manual loadingClamping force of IMM 1750 kN (175 tonf)Max. mold weight 600 kg × 2 moldsMax. mold size mm depth : 500 × height : 480 × width : 500Changer traveling distance m 0.65 (Max. 1.75)
IM
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13
Mold
Fixed roller table
IMM
1,60 0 kN I M M M o l d 25 t o n × 1 m o l d
Die stageMold loading Pin gear typeClamping force of IMM 1600 kN (160 tonf)Max. mold weight 25 ton × 1 moldMax. mold size mm depth : 2800 × height : 1560 × width : 1500
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14
Vertical IMM
MoldMold
Rail
Changer
50 0 kN I M M M o l d 80 0 kg × 2 m o l d s
Changer travel Manual, Non trackMold loading Manual loadingClamping force of IMM 1500 kN (150 tonf)Max. mold weight 800 kg × 2 moldsMax. mold size mm depth : 500 × width : 520Changer traveling distance m 0.63
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15
Roller table
Mold
Rail Changer
Mold changer
Mag clamp
IMM
1,50 0 kN I M M M o l d 70 0 kg × 2 m o l d s
model QME
Changer travel Manual, On the railMold loading Manual loadingClamping force of IMM 1500 kN (150 tonf)Max. mold weight 700 kg × 2 moldsMax. mold size mm depth : 575× height : 500 × width : 800Changer traveling distance m 0.75
IM
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16
Vertical IMM
Mold
Rail
Changer
1,0 0 0 kN I M M M o l d 60 0 kg × 2 m o l d s
Changer travel Manual, On the railMold loading Manual loadingClamping force of IMM 1000 kN (100 tonf)Max. mold weight 600 kg × 2 moldsMax. mold size mm depth : 280~550 × width : 360Changer traveling distance m 0.5
IM
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17
Stopper block
Changer
Mold
IMM
1,0 0 0 kN I M M M o l d 60 0 kg × 1 m o l d
model QMA
Changer travel Manual, Non trackMold loading Manual loadingTable Elevation typeClamping force of IMM 1000 kN (100 tonf)Max. mold weight 600 kg × 1 moldMax. mold size mm depth : 400 × height : 400 × width : 400
IM
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18
Mold changer
Air clamp
Mold
RailChanger
IMM
50 0 kN I M M M o l d 30 0 kg × 2 m o l d s
model QME
Changer travel Manual, On the railMold loading Manual loadingClamping force of IMM 500 kN (50 tonf)Max. mold weight 300 kg × 2 moldsMax. mold size mm depth : 350 × height : 350 × width : 350Changer traveling distance m 0.55(Max. 1.1)
IM
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19
Stopper block
Changer
Mold
IMM
50 0 kN I M M M o l d 30 0 kg × 1 m o l d
model QMA
Changer travel Manual, Non trackMold loading Manual loadingTable Elevation typeClamping force of IMM 500 kN (50 tonf)Max. mold weight 300 kg × 1 moldMax. mold size mm depth : 340 × height : 340 × width : 280
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20
Positioning guide
Changer
Mold
IMM
49 0 kN I M M M o l d 60 0 kg × 1 m o l d
model QMA
Changer travel Manual, Non trackMold loading Manual loadingTable Elevation typeClamping force of IMM 490 kN (49 tonf)Max. mold weight 600 kg × 1 moldMax. mold size mm depth : 300 × height : 270 × width : 255
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Stamping
2,000 kN press
Die stage
Pusher
23
die changer
Die 3 ton ×1 die
Roller arm
24
Changer
Pusher head
Rail
Roller table
PressDie lifter
Die
Die
Roller arm
Operationcontrol panel
Pusher stand
12 , 000 kN p r e s s D i e 12 t o n × 2 d i e s
System configuration Roller table+Swing roller ChangerDie loading Pusher typeCapacity of press machine 12000 kN (1200 tonf)Max. die weight 12 ton × 2 diesMax. die size mm depth : 1400 × width : 3000Changer traveling distance m 3.3
Pre
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25
Changer
Pusher head
Rail
Press
Die lifter
Die
Die
Operationcontrol panel
Pusher stand
Roller arm
8 , 000 kN p r e s s D i e 2 . 8 t o n × 2 d i e s
System configuration Changer+Swing roller (no roller table)Die loading Pusher typeCapacity of press machine 8000 kN (800 tonf)Max. die weight 2.8 ton × 2 diesMax. die size mm depth : 1100 × width : 1700Changer traveling distance m Overall length 4.6(Pitch 2.3)
Pre
ss
26
Die stage
Die
Pusher head
Operationcontrol panel
Press
Die lifter
Pusher
8 , 000 kN p r e s s D i e 20 t o n × 1 d i e
System configuration Die stageDie loading Pusher typeCapacity of press machine 8000 kN (800 tonf)Max. die weight 20 ton × 1 dieMax. die size mm depth : 2200 × width : 3700
Pre
ss
27
Die stage
Die
Pusher head
Operationcontrol panel
Press
Die lifter
Pusher
6 , 300 kN p r e s s D i e 10 t o n × 1 d i e
System configuration Die stage+Swing rollerDie loading Pusher typeCapacity of press machine 6300 kN (630 tonf)Max. die weight 10 ton × 1 dieMax. die size mm depth : 1500 × width : 3650
28
Changer
Pusher headRoller table
Press
Die lifter
Die
Operationcontrol panel
Rail
Pusher stand
Roller arm
5 , 000 kN p r e s s D i e 6 t o n × 1 d i e
System configuration Roller table+Swing roller ChangerDie loading Pusher typeCapacity of press machine 5000 kN (500 tonf)Max. die weight 6 ton × 1 dieMax. die size mm depth : 900 × width : 2800Changer traveling distance m Overall length 4.5
Pre
ss
29
Operationcontrol panel
Changer
Die
Die
Rail
Roller table
Press
Pusher head
Die lifter
Pusher stand
3 , 000 kN p r e s s D i e 4 t o n × 2 d i e s
System configuration Roller table ChangerDie loading Pusher typeCapacity of press machine 3000 kN (300 tonf)Max. die weight 4 ton × 2 diesMax. die size mm depth : 800 × width : 2100Changer traveling distance m 2.3
Pre
ss
30
Operationcontrol panel
Changer
Die
Die
Rail
Roller table
Press
Pusher head
Die lifter
Pusher stand
3 , 000 kN p r e s s D i e 4 t o n × 2 d i e s
System configuration Roller table ChangerDie loading Pusher typeCapacity of press machine 3000 kN (300 tonf)Max. die weight 4 ton × 2 diesMax. die size mm depth : 800 × width : 2100Changer traveling distance m 2.3
Pre
ss
31
ChangerPusher stand
Die
Die
Rail
Operationcontrol panel
Pusher head
Roller table
PressDie lifter
3 , 000 kN p r e s s D i e 2 . 5 t o n × 2 d i e s
System configuration Roller table ChangerDie loading Pusher typeCapacity of press machine 3000 kN (300 tonf)Max. die weight 2.5 ton × 2 diesMax. die size mm depth : 700 × width : 1700Changer traveling distance m 1.9
Pre
ss
32
Changer
Die
Rail Pusher head
Press
Pusher stand
Roller table
3 , 000 kN p r e s s D i e 0 . 5 t o n × 12 d i e s
System configuration Roller table ChangerDie loading Pusher typeCapacity of press machine 3000 kN (300 tonf)Max. die weight 0.5 ton × 12 diesMax. die size mm depth : 700 × width : 800Changer traveling distance m 0.11
Pre
ss
33
Changer
Die
Die
Rail
Pusher head
Operationcontrol panel
Press
Die lifter
Pusher stand
Roller tableRoller arm
3 , 000 kN p r e s s D i e 5 t o n × 2 d i e s
System configuration Roller table+Swing roller ChangerDie loading Pusher typeCapacity of press machine 3000 kN (300 tonf)Max. die weight 5 ton × 2 diesMax. die size mm depth : 1200 × width : 2450Changer traveling distance m 2.65
Pre
ss
34
Changer
Die
Die
Rail
Pusher head
Press
Die lifter
Pusher stand
Roller table
Roller arm
Operation panel
2 , 500 kN p r e s s D i e 3 t o n × 2 d i e s
System configuration Roller table+Swing roller ChangerDie loading Pusher typeCapacity of press machine 2500 kN (250 tonf)Max. die weight 3 ton × 2 diesMax. die size mm depth : 910 × width : 2100Changer traveling distance m 2.3
Pre
ss
35
Changer
Die
Die
Rail
Pusher head
Operation panel
Press
Die lifter
Pusher stand
Roller table
Roller arm
2 , 500 kN p r e s s D i e 2 . 5 t o n × 2 d i e s
System configuration Roller table+Swing roller ChangerDie loading Pusher typeCapacity of press machine 2500 kN (250 tonf)Max. die weight 2.5 ton × 2 diesMax. die size mm depth : 800 × width : 2400Changer traveling distance m 2.6
Pre
ss
36
Die stage
Pusher head
Press
Die lifter
Die
Operationcontrol panel
Pusher
Roller arm
2 , 000 kN p r e s s D i e 3 t o n × 1 d i e
System configuration Die stage+Swing rollerDie loading Pusher typeCapacity of press machine 2000 kN (200 tonf )Max. die weight 3 ton × 1 dieMax. die size mm depth : 650 × width : 1540
Pre
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37
Roller table+Swing roller Changer
Die
Die
Rail
Roller table
Operationcontrol panel
PressDie lifter
Die
Die
Rail
Pusher headRoller table
Operationcontrol panel
PressDie lifter
Pusher head
Changer
Die
Die
Rail
Pusher head
Operationcontrol panel
PressDie lifter
Roller arm
(Stand-by position)
21 Roller table Changer
Changer+Swing roller (no roller table)
● Select among layout 1 to 3 when 2-station shuttle type of changer is required.
Pusher stand
ChangerPusher standChangerPusher stand
3
Roller arm
Roller arm
● Fill out the following table for a quotation.
Press machineModelof press machine
Capacityof press machine
New / Existing
Die
Max. die weight
Max. die size
Pre
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Stamping die changer Quest ionar ies
Bumper switch with function of cushion
Roller table
Safety door
Cableveyor
Bumper switch
Double cylinderPositioning pin
Motor
Mold changer
Drive rollers
Auto coupler(For mold temperature adjustment)
Highly rigid rollers
Wheel
It is a safety switch which alleviates the shock or impact when the bumper makes contact.
The rollers are cut out from a block of material and have excellence for high rigidity and durability.
30,000kN I M M M o l d c h a n g e r C o n f i g u r a t i o n ex a m p l e
● Technical specifications differ on each order. Contact Pascal for the details.
Clamping force of IMM 30000 kN (3000 tonf)
Max. mold weight kg 30000
Number of mold 2
Changer traveling Powered / On the rail
Mold loading Drive rollers type
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Drive rollers
MotorPre-roller
Mag clamp
Auto coupler
Fixed platen
Stopper blockMVA
Safety block
Mold positioningMHP
Double cylinder Positioning pin Mag clamp & Auto couplerMold changer is positioned by the double cylinder positioning pin. 2 pins pinch the block rigidly and the changer can be positioned accurately.
Introduction of mold changer,mag clamp and auto coupler makes the total automation of the mold change operation realized.
30,000kN I M M M o l d c h a n g e r C o n f i g u r a t i o n ex a m p l e
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AC
B
Lever(Stopper)
Lever(Positioning)
Lever
Stopper pin
Mold
Lever(Stopper)
Lever(Positioning)
Positioning guide
ChangerRetractable pin
IMM
Stopper bar (manual)
Manual loading, Non track, Non elevated table type model QMF
● The table is not elevated.● For the positioning method of mold changer, there are stopper type and pin type. Refer to the page →44 for the details.● The dimension C varies according to the machine level. Contact Pascal for the details.
● Safety Interlock : While the mold
is traveling(the positioning pin
of mold changer is unlocked),
the mold fall protection pin can
not be released. While the mold
is loaded/unloaded(the mold fall
protection pin is unlocked), the
positioning pin of mold changer
can not be released.
Model QMF1 QMF2Clamping force of IMM 400 ~ 1000 kN (40 ~ 100 tonf) 400 ~ 600 kN (40 ~ 60 tonf)
Max. mold weight kg 600 300
Number of load 1mold 2molds
A mm 525.5 594
B mm 636.5 1065
C mm 1131 1069
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AC
B
IMM
Control lever
ChangerPositioning stopper
Stopper block
Table elevation stroke
Hydraulic unit
Hydraulic cylinder
Lifting table
Stopper bar (fixed)
Stopper bar (manual)
Mold
Manual loading, Non track, Table elevation type model QMA
● For the positioning method of mold changer, there are stopper type and pin type. Refer to the page →44 for the details.
Model QMA1Clamping force of IMM 400 ~ 1000 kN (40 ~ 100 tonf)
Max. mold weight kg 300 600
Number of load 1mold
A mm 705 765
B mm 1035 1250
C mm 1190 1190
Max. table lifting stroke mm 350
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42
A
C
B
Handle Control lever Lifting guide
Drive unit
IMM
Mold
Hydraulic cylinder
Stopper bar (fixed)
Stopper bar (manual)
ChangerPositioning stopper
Stopper block
Table elevation stroke
Battery-powered, Non track, Table elevation type model QMB
● For the positioning method of mold changer, there are stopper type and pin type. Refer to the page →44 for the details.
Model QMB1Clamping force of IMM 400 ~ 4500 kN (40 ~ 450 tonf)
Max. mold weight kg 800 1500 2500
Number of load 1mold
A mm 888 938 1120
B mm 1600 1755 2164
C mm 1330 1330 1400
Max. table lifting stroke mm 350 400 250
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Stopper block
Stopper block
Stopper pin
Positioning guide
Positioning guidePositioning pin hole
Retractable pin
Stopper type
Positioning pin type
On the wall of the machine On the floor (to be anchored)
On the wall of the machine
Mount details
On the floor (to be anchored)
Mount details
● The changer is positioned by means of the fixed pin (stopper) and the key plate as shown in the sketch below.
● The changer is positioned by a retractable dowel pin
Changer posi t ioning typemodel QMF / model QMA / model QMB
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Y
XA
B
Mold
Rail
IMM
Mold changer
Number of roller Z
Manual loading, Rail type model QME
Model QME
Clamping force of IMM 500 kN(50 tonf)
800 kN(80 tonf)
1000 kN(100 tonf)
1300 kN(130 tonf)
1500 kN(150 tonf)
2000 kN(200 tonf)
2500 kN(250 tonf)
Max. mold weight kg 300 400 400 600 800 1000 2000
Number of load 2molds
Mold width A mm 400 400 400 600 600 800 800
Mold thickness B mm 400 400 400 500 500 650 650
Mold changer width X mm 500 500 500 700 700 900 900
Mold changer length Y mm 1250 1250 1250 1450 1450 1750 1750
Number of rollers Z 4 4 4 5 5 6 6
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Safety door
Clamp
Safety door
Mold
Mold
Mold
Stopper block MVA
Pusher stand Mold changer
Pusher head
Pusher latch
* For the installation of pusher, there are stand type(installed separately) and incorporated type in Mold changer.
Mold changer
Mold changer
Drive roller
Safety door
Roller blockMHR
Clamp
Stopper block MVA
Mold roller MCR
Mold positioning cylinder MHP
Mag clamp
Mold roller MCR
Stopper block MVA
Mold positioning cylinder MHP
Mag clamp
Drive roller
Roller blockMHR
Mold positioning cylinder MHP
Pusher type
Drive rollertype
Manualloading
Manual loading / Pusher type / Drive rollers type
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Type Drive roller type Pusher type
Addition of
hookー Add the pusher latch to the mold
Mold width
Mold height
Unify the distance (loading level) from the roller top to the nozzle center.
Mold changer
size
Mold
Pusher latch
Nozzle center
Upper surfaceof rollers
Need to unify
Takes up minimum space Needs extra space for a push / pull device
Mold
No need to unify
Mold(Big)
Mold(Small)
In case of theMag clamp
In case of thehydraulic / air clamp
Mold(Small)
Mold plate change
Spacer is added.
Dif ference between dr ive rol ler t ype and Pusher type
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Changer Changer Rail
Roller table
Pusher stand
Drive rollers
Changer
Changer
Roller table
Pusher(Incorporated in mold changer)
Drive rollers
Changer
Roller table Mold rack
Mold rack
Mold rack
Rail
RailRail
Changer
Changer
Fixed roller tableRail
Stand-by position
Rail
Drive rollers Drive rollers
Manual Non track
Fixed roller table, 1 molds Pushing in / out styleDrive rollers
1 pitch traveling with roller table 2 moldsPusher Short distance traveling 2 moldsPusher
Drive rollers 1 pitch traveling(with standby position)2 molds
1 pitch traveling, 2 molds Pushing in / out styleDrive rollers Long distance traveling
2 molds, Face to faceDrive rollers
Manual On the rai l
Mold changer Layout example
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Itami, Hyogo, Japan 664-8502
TEL. +81-72-777-3333 FAX. +81-72-777-3520
Chicago, U.S.A. TEL. +1-847-427-1234
Stuttgart, Germany TEL. +49-711-782-850-0
Dalian, China TEL. +86-411-8732-2988
Shanghai, China TEL. +86-21-5263-4122
Changwon, Korea TEL. +82-55-274-0971
Bangkok, Thailand TEL. +66-2173-5855
AP-061E-QMC REV.4 2019.02
Specifications are subject to change without prior notice.CERTIFICATE OF APPROVAL ISO9001