Post on 01-Dec-2015
description
Material Lab Guide (Busan Laboratory)
July 4th, 2012
Contact : Changsu Jeong (010.2582.1757) / Dongju Lee(010.8525.1635)
Test Item & Test Machine
Test Item Test StandardTest M/C
& EquipmentRemark
Metal & Alloy-. Fe-Base
-. AISI 4140,SM45C…
(Carbon Steel,Casting, Tool Steel,Low Alloy Steel)
Emission Metal & AlloyInconel X750,
1) Chemical Composition
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KSASTMISO
EmissionSpectrometer(33 Elements)
Nitrogen & OxygenDeterminator
Solide StateSpecimen or
Products
Metal & Alloy-. Ni-Base
Inconel X750,NiCu30…
Metal & Alloy-. Cu-Base C1100, C3604…
Metal & Alloy-. Al-Base
A2024, ALDC12S…
Test Item & Test Machine
Test Item Test StandardTest M/C
& EquipmentRemark
Tension Test-. Tensile Strength-. Yield Strength-. Elongation-. Reduction Area
CompressionTest
Bend Test
-. Metal& Related Products(Ferrous,Nonferrous)
UTM(60Ton Capa.)
-. Mechanicaltype
-. AccuracyUTM
2) Physical & Mechanical
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Bend Test
KSASTMISO
Impact Test-. Impact Strength-, Fracture Face
-. Metal& Related Products(Steel)
Charphy ImpactTester(542 J Capa.)
-. AutomaticPendulum& Equipped
Low Temp.Chamber
HardnessTest-. Brinell Hardness-. Rockwell Hardness-. Vickers Hardness
-. Metal, Plastic,Ceramic & RelatedProducts
HardnessTester(HB,HR,HV)
-. All LoadcellType Hardness
-. All Scale
Test Item & Test Machine
Test Item Test StandardTest M/C
& EquipmentRemark
Hydrogen InducedCracking (HIC)
Four PointBend Test (FPBT)
-. Petroleum & GasRelated Part,
-. API Steel Material(Pipe, Tube, Plate)
NACE TM 0284
ASTM G 39 HIC Test System
SSCC Test System
Drill Rig / FPSORiser Pipe
3) Corrosion
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Sulfide StressCorrosion Cracking(SSCC)
-. Welded PartPitting Part, ValvePart…)
NACE TM 0177 SSCC Test System
Salt Spray Test(SST)
Cyclic CorrosionTest (CCT)
-. All Material(Ship, Auto, Military,Electric Part…)
ASTM B 117KS D 9505IEC 68-2-52SAE J 2334GMW 14872
CCT Test System
SST Test System
Specimen& Product(UnlimitedMaterial)
Test Item & Test Machine
Test Item Test StandardTest M/C
& EquipmentRemark
Microstructure
-. Raw Material Micro/Macro Structure
-. Heat TreatmentInspection
-. Grain size
-. Nonmetallic Incl. Microscopy
4) Microscopic
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Macrostructure -. Fracture FaceObservation
-. Welding & Brazing,PCB Layer Cross-
Section Inspection
KSASTMISO
Microscopy
Stereo ZoomScope
SamplePreparation System
Ship, Auto,Military,Electric/Electric Part…
Plating Thickness Carburizing-depth Nitriding-depth Decarburizing-
depth High Frequency
Hardening-depth
-. Cr,Ni,Zn,Sn,Au,Ag-Plating & Plastic
-. Anodizing-. Effective-Hardening Depth
Emission Spectrometer
C : 0.001~5.5 / Si : 0.002~6.0
Mn : 0.003~30 / P : 0.000 5~1.0
S : 0.000 2~0.5 / Ni : 0.002~40
Cr : 0.002~40 / Mo : 0.001~1.0
W : 0.01~25 / V : 0.001~6.0
Co : 0.001~20 / Ti : 0.000 5~3.0
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Co : 0.001~20 / Ti : 0.000 5~3.0
Al : 0.001~5.0 / As : 0.001~0.3
Sn : 0.000 6~0.3 / B : 0.000 05~0.5
Pb : 0.001~0.5 / Zr : 0.001~1.0
Nb : 0.001~2.0 / Mg : 0.001~0.2
Ca : 0.000 1~0.01 / Ta : 0.02~0.2
Sb : 0.008~0.5 / Se : 0.003~0.1
Te : 0.003~0.1 / La : 0.002~0.05
Ce : 0.005~0.05
Nitrogen / Oxygen Determinator
N (Nitrogen)
: 0.01 ppm ↑~
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: 0.01 ppm ↑~
O (Oxygen)
: 0.01 ppm ↑~
Universal Test Machine(U.T.M)
Load Capa : 60Ton
Stroke : 1035mm
Speed : 0.01~200mm/Min
Speed Accuracy : 0.5% ↓
Position Accuracy :0.025㎛
Specimen Thick. : 0~100
Tensile Strength
Elongation
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Elongation
Yield strength
Reduction Area
Tension Test
Compression Test
Transverse Test
Bend Test
Flattening Test
Drift Expanding Test
Charphy Impact Tester
Motorized PendulumReturn
Impact Value Display
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Impact Value Display
High Capacity : 542 J
Low Temperature
Chamber: -10 ~ -50℃
Hardness Tester
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All Scale: HRA,B,C,D…30 Scale Loadcell Type
: Direct Loading Measure Height
: 245 mm
Vicker / Knoop: 0.1~10 kg(Micro & Macro) Loadcell Type
: Direct Loading Full Auto Measuring
System(Auto Focusing)
All Scale: HBW 2.5/187.5~10/3000 Loadcell Type
: Direct Loading Measure Height
: 280 mm
Hydrogen Induced Cracking Tester
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3 Test Cabinet 9 Vessel(Glass), 9 Trap Dissolved Oxygen Remove System Remote Control System
(Controlled By Program)Automatic Heating System
Perfect Hood SystemBig Scrubber & Turbo Fan Auto Gas-Detecting & Alarming System
Sulfide Stress Corrosion Cracking
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6 Test Vessel(Glass) Equipped Loadcell Real-Weight Monitoring System Dissolved Oxygen Remove System Remote Control System
(Controlled By Program)
Automatic Heating System Perfect Hood System Big Scrubber & Turbo Fan Auto Gas-Detecting & Alarming System
Salt Spray Tester
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(W x D x H : 1100 x 1000 x 1400) Chamber Vol : 1000 L Compressed Air :
min 4 bar / max 10 bar Solution Reservoir : 200 L
Salt Spray : Ambient to 50℃ Condensation Test : Ambient to 60℃ Continuous Salt Spray Test Condensation Water Test
Cyclic Corrosion Tester
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(W x D x H : 1560 x 570 x 1190) Chamber Vol : 950 L Compressed Air :
min 4 bar / max 10 bar Solution Reservoir : 180 L Salt Spray : +5k ~ 50℃ Condensation Test : +5k ~ 45℃ Climate Working : 23℃ ~ 60℃,
-. Humidity : 20~98 %R.H Drying/Ventilation : +5k ~ 60℃,
-. Humidity : ≤ 30 %R.H Dew Point Range : +12…..+59℃(PVW 1210, Nissan NES M0158 + M0007,CCTⅠ,Ⅱ,Ⅲ,Ⅳ…GM14872, Renault D172028/B;ECC 1)
Microscop & Stereo Zoom Scope
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5 Optical Lens – ICS Optic(x 50, x100, x200, x500, x1000) Digital Microscopy CameraOperation Software ( Axio-vision)
5 Optical Lens – ICS Optic (x 5 ~ x80) Digital Microscopy CameraOperation Software