Post on 02-Aug-2020
MANN+HUMMEL PreLinePre-filter for diesel fuel
Modern diesel engines use a higher injection pressure due to advanced performance requirements. The injection systems used have very high requirements regarding cleanliness of the fuel. This means the fuel should contain hardly any particles and practically no water (condensate).
MANN+HUMMEL uses high performance multigrade media for the filtration of the fuel. The MANN+HUMMEL PreLine series separates more than 93 % according to ISO/TR 16 332 of water present in the fuel and so fulfils the requirements of leading injection system producers.
PreLine — The protection system fordiesel injection systems
Volume flow coverage
The perfectly matched interaction between the PreLine pre-filter and the MANN+HUMMEL main filter offers maximum protection for the sensitive injection system and contributes to the economic running of your engine.
Volumenstrom
0 100 200 300 400 500 600 [l/h]
Note:
• A number of PreLine pre-filters of the same design and size can be fitted in parallel to enable a corresponding increase in the volume flow rate.
• Use in series and/or different sizes is not foreseen.
PreLine 50
PreLine 100
PreLine 150
PreLine 250
PreLine 270
PreLine 420
PreLine 601
2 | PreLine
Volume flow rate
Contents
Page
PreLine–Theprotectionsystemfordieselinjectionsystems 2
Whyfiltration–WhyPreLine? 4
MANN+HUMMEL–Filtrationwithsystem 5
PreLine–Flexibleinthesystemandapplication 6
PreLine–Modularsystemfor15to250l/h 8
PreLine50 10
PreLine100and150 12
PreLine250 14
PreLine–Modularsystemfor200to600l/h 16
PreLine270 18
PreLine420 20
PreLine601 22
PreLine–Accessories 24
Notes 26
PreLine–Technicaloverview fold-outpage
SelectionofMANN+HUMMELproductcatalogues fold-outpage
Contents|3
Important information for our customers
Wearecontinuallydevelopingourrangeoffilterstofurtherimproveourhighperfor-mance,economicfiltrationproducts.Forthisreasonweexpresslyreservethe
righttomakechangestoourproductsandproductrangeafterthiscataloguehasbeenprinted.Thisincludestechnicalchangesandthediscontinuationofproducts,
especiallyinthecaseofoldproducts.InformationaboutchangesandgeneralavailabilityisavailablefromyourMANN+HUMMELcontactperson.
The MANN+HUMMEL PreLine system exclusively uses multigrade high performance filter media which effectively protect modern common rail injection systems.
Thisappliestoallsuitablemainfilterswhicharealsofittedwiththishighperformancemedia.
Criticalcomponentsoffuels
Water*
Corrosion
Cavitation
Erosion/Wear
Clogging
Particles**
Dieselfuel
Effects Affectedsystemcomponents
Feedpump
Highpressureinjectionpump
Injectors
* Freewater**Criticalparticlesize:≥4μm
Why Filtration — Why PreLine?
Cause and effect of contamination
Diagram of water separation with themultigrade high performance filter medium
Fuel
Water
4|WhyFiltration—WhyPreLine?
Filtersystem
MANN+HUMMELsupportsyouwiththeconfigurationofthefiltersystem
PreLinespin-onfilter:
PL50/2PL100/2
PreLinepre-filtersystem
PreLinespin-onfilter:
PL50,PL50/1PL150,PL150/1PL250,PL250/1PL270,PL270/1PL420,PL420/1PL601,PL601/1
MANN+HUMMELmainfilter:
WKseriesWDKseries
(furtherinformationisavailableintheMANN+HUMMEL
liquidfilterscatalogue)
MANN+HUMMELmainfilter
Standardinstallationspace
Pre-filter/mainfiltersystem
PreLinecombinationfilter
Smallinstallationspace
PreLine – the modularsystem for pre-filtration
Main task:•Waterseparation•Separationofcoarseparticles
• Extendedservicelifeforthemainfilter
Matchingofthecombination
byMANN+HUMMEL
MANN+HUMMELmain filter
Main task:• Separationoffineparticles
PreLine – combination filter from modular range
Main task:•Waterseparation• Separationofcoarseparticles
• Separationoffineparticles
MANN+HUMMEL — Filtration with system
Filtrationwithsystem|5
Case 1PreLinebeforethefeedpump(suctionside),mainfilterafterthefeedpump(deliveryside)
Case 2PreLinecombinationfilterbeforethefeedpump(suctionside)
PreLine — Flexible in the system and application
AdvantageThePreLinecombinationfiltersavesinstallationspace
DisadvantageTightinstallationspaceleadstoreducedservicelife
Theflowresistanceincreasesasthefilterretainsmorecontaminants.Giventhedeliveryheadofthefuelinthetank,thereisarelativelysmallnegativepressureavailableonthesuctionsideofthefeedpump.
Duetoextremelylowinitialresistance, case 1 provides the best solution for most applicationsonthemarket.Inaddition,PreLineprotectsthefeedpumpsystem.
Recommendation:Maintainthesuctionheightaslowaspossible.Integrateanon-returnvalveinthefeedline
AdvantageThePreLinesystemprotectsthefeedpumpagainstingressofwaterandcoarseparticlesandextendstheservicelifeofthemainfilter
Disadvantage –
Tank PreLinepre-filter Fuelfeedpump Mainfilter Highpressureinjectionpump
Injectionnozzle(injector)
Tank PreLinecombinationfilterwithpre-filterandmainfilterfunction
Fuelfeedpump Highpressureinjectionpump
Injectionnozzle(injector)
6|PreLine—Flexibleinthesystemandapplication
Case 3PreLinecombinationfilterafterthefeedpump(deliveryside)
Case 4PreLineandmainfilterafterthefeedpump(deliveryside)
PreLine — Flexible in the system and application
AdvantageThePreLinecombinationfiltersavesinstallationspace
DisadvantageTightinstallationspaceleadstoreducedservicelife
Tank Fuelfeedpump PreLinecombinationfilterwithpre-filterandmainfilterfunction
Highpressureinjectionpump
Injectionnozzle(injector)
Tank Fuelfeedpump PreLinepre-filter Mainfilter Highpressureinjectionpump
Injectionnozzle(injector)
Iftechnicalconsiderationsoraveryhighdeliveryheadpreventuseaccordingtocase1andanadditionalpumpinthetankisnotpossible,thePreLinesystemcanbeused
asincase4.ItmustbetakenintoaccountthatinthiscaseitisnotpossibletoprotectthefeedpumpwiththePreLinesystem.
AdvantageUsablewithhighdeliveryheads
DisadvantageNoprotectionforthefeedpump
Service life of filters
MANN+HUMMELtestsfiltersaccordingtotheprevailinginternationalstandards.Theservicelifeofafilterisafunctionof:• thesizeofthefilter• thefuelconsumption• thefiltermedium(separationefficiency)• inparticulartherealcontaminationlevelofthefuel
Anexactdefinitionoftheservicelifeofafilterinthefieldisthereforenotpossible.
In practice, fluctuations between 250 to 1,000 operational hours are possible. MANN+HUMMEL offers support in the development phase with the exact configuration of the filter and with tests.
PreLine—Flexibleinthesystemandapplication|7
Volume flow coverage
0 50 100 150 200 250 350 [l/h]
PreLine 50
PreLine 100/2
PreLine 150
PreLine 250
Application areasHighperformancefiltrationforalldieselaggregatesfromapprox. 15 l/h to 250 l/hwithlessinstallationspace.
ThePreLinepre-filteroffersreliableprotectionagainstwaterandparticlesformoderncommonrailinjectionsystems,in-lineinjectionpumpsanddistributioninjectionpumps.PreLinealsoperfectlyprotectseverydieselengineunderdifficultconditionsinconstructionmachinesandmanyotherapplicationssuchasskidsteerloaders,backhoeloaders,tractors,forklifts,mobileandstationarycompressors.
The advantages at a glance:• Flexiblemodularsystem• Compatibleto100%ofFAMEfuels• HighperformanceFiltrationforatightinstallationspace• Integratedwatercollectorinfilter• Easytoservice• 45°positionedhandpump• Extremelystabledesignforallapplicationconditions• Highwaterseparation(e.g.≥93%acc.toISO/TR16332)• Highparticleseparation(e.g.≥95%for4μm(c)particles)• Dieselheater(option)• Waterlevelsensor(option)
PreLine modular system (15 to 250 l/h)
MANN+HUMMEL offers a compact modular system for diesel engines with outputs between 15 to approx. 250 l/h.
This PreLine-series includes the following sizes:
PreLine 50PreLine 50/1PreLine 50/2PreLine 100/2PreLine 150PreLine 150/1PreLine 250PreLine 250/1
Volume flow rate
8|PreLinemodularsystem
PreLinemodularsystem|9
1
2
3
4
Spare parts list filter head PreLine
5
6
4
7
8
Pos. Description Order number1 Screwplugforventing 21 008 05 3112 Sealforventingscrewplug 01 901 01 0083 Sealingcover(incl.Oring) 66 606 47 1414 Pinsforsealingcover 01 163 06 0185 Oringforadapter 23 023 32 1416 AdapterforlineM16x1.5 66 500 47 1017 Plugscrewinlet/outlet 01 440 16 0018 Sealforplugscrewinlet/outlet 01 901 01 016
Filter head withhand pump
Diesel heater with12 or 24 volt
Spin-on filterPL 50 or PL 50/1or PL 50/2PL 100/2PL 150 or PL 150/1PL 250 or PL 250/1
Water level sensor12/24 volt with M8x1.25or M12x1.5 thread
PreLine modular system (15 to 250 l/h)
PreLine filter head (15 to 250 l/h)
50 250100150
10|PreLine50
PreLine 50
Main features andadvantages
• UsewithdieselfuelDINISO590(5%FAME)DIN51628(7%FAME)KeroseneJET-A1
• Upto50l/hvolumeflowrate
•Useofmultigradehighperformancemedia
• 93%waterseparation• Modularsystemwithexcellentflexibility
• Easytoservice• Integrated,effectiveandeasytohandlehandpumpwith45°positiontodrainoffwaterandforprimingduringservice
• Integratedwatercollector
• Paralleloperationpossiblewithanumberofsystems
• PreLine50/2asacombinedpre-filterandmainfilterusableinapplicationswhereinstallationspaceiscritical
Specifications PreLine 50
Description Medium Order numbercomplete filter
MANN-FILTERspin-on
filter
Water levelsensor
M8x1.25
Handpump
Watercollector
Diesel heater withbi-metal control
12 volt 24 volt
PreLine 50 PFO 66 401 62 14066 401 62 144 PL 50 yes
-
yesintegratedinspin-on
filter
DH 12(option)
DH 24(option)PreLine 50/1 PF 66 401 62 150
66 401 62 154 PL 50/1 yes-
PreLine 50/2 HE 66 401 62 18066 401 62 184 PL 50/2 yes
-
Filter medium
Initialseparationefficiencyacc.toISO19438:2003 PreLine 50 PreLine 50/1 PreLine 50/2
Classes 4μm(c) 6μm(c)MultigradeF_PFO ≥10% ≥30% XMultigradeF_PF ≥40% ≥70% XMultigradeHE ≥95% ≥99.5% X
Nominal volumeflow rate 50l/h
ApplicationPre-filterfunction
withwaterseparation X X X
Additional main filter function - - XWater separation acc.toISO/TR16332 >93%
Operating pressure Filterheadandspin-onfilter 4bar
Filter head ConnectionsInletrawside Rightandlefteachwith2xM16x1.5
PermanentlyinstalledhandpumpMountingfordieselheaterright or left as required
Outletcleanside
Application areas
Allmoderncommonraildieselenginesusedinagriculturalandconstructionmachinesandindustrialaggregates.
Further specifications are listed on the fold-out pages.
Order numbers PreLine 50
PreLine50|11
PreLine 50
Spare parts list PreLine 50
Pos. Description Order number
1 Heater(option,incl.seal) DH 12DH 24
2 Sealforheater 23 023 32 1413 SensorM8x1.25 59 020 70 7304 SealforsensorM8x1.25 23 009 31 182
1,2
PreLine 50 (66 401 62 14X)
Dimensionsinmm
Ø76Ø76
Min.20mm
Removaldimensionforspin-onfilter
197
197
11
98 10279
18 18
3,4
12|PreLine100and150
PreLine 100 and 150
Main features andadvantages
• UsewithdieselfuelDINISO590(5%FAME)DIN51628(7%FAME)KeroseneJET-A1
• Upto100or150l/hvolumeflowrate
• Useofmultigradehighperformancemedia
• 93%waterseparation• Modularsystemwithexcellentflexibility
• Easytoservice• Integrated,effectiveandeasytohandlehandpumpwith45°positiontodrainoffwaterandforprimingduringservice
• Integratedwatercollector
• Paralleloperationpossiblewithanumberofsystems
• PreLine100/2asacombinedpre-filterandmainfilterusableinapplicationswhereinstallationspaceiscritical
Specifications PreLine 100 and 150
Description Medium Order numbercomplete filter
MANN-FILTERspin-on
filter
Water levelsensor
M8x1.25
Handpump
Watercollector
Diesel heater withbi-metal control
12 volt 24 volt
PreLine 150 PFO 66 402 62 14066 402 62 144 PL 150 yes
-
yesintegratedinspin-on
filter
DH 12(option)
DH 24(option)PreLine 150/1 PF 66 402 62 150
66 402 62 154 PL 150/1 yes-
PreLine 100/2 HE 66 402 62 18066 402 62 184 PL 100/2 yes
-
Filter medium
Initialseparationefficiencyacc.toISO19438:2003 PreLine 150 PreLine 150/1 PreLine 100/2
Classes 4μm(c) 6μm(c)MultigradeF_PFO ≥10% ≥30% XMultigradeF_PF ≥40% ≥70% XMultigradeHE ≥95% ≥99.5% X
Nominal volumeflow rate 150l/h 100l/h
ApplicationPre-filterfunction
withwaterseparation X X X
Additional main filter function - - XWater separation acc.toISO/TR16332 >93%
Operating pressure Filterheadandspin-onfilter 4bar
Filter head ConnectionsInletrawside Rightandlefteachwith2xM16x1.5
PermanentlyinstalledhandpumpMountingfordieselheaterright or left as requiredOutletcleanside
Order numbers PreLine 100 and 150
Application areas
Allmoderncommonraildieselenginesusedinagriculturalandconstructionmachinesandindustrialaggregates.
Further specifications are listed on the fold-out pages.
PreLine100and150|13
PreLine 100 and 150
Spare parts list PreLine 100 and 150
Pos. Description Order number
1 Heater(option,incl.seal) DH 12DH 24
2 Sealforheater 23 023 32 1413 SensorM8x1.25 59 020 70 7304 SealforsensorM8x1.25 23 009 31 182
PreLine 100 + PreLine 150(66 402 62 14X)
Dimensionsinmm
Ø76
Ø76
Min.20mm
Removaldimensionforspin-onfilter
247
11
98102
7918 18
1,2
3,4
14|PreLine250
PreLine 250
Main features andadvantages
• UsewithdieselfuelDINISO590(5%FAME)DIN51628(7%FAME)KeroseneJET-A1
• Upto250l/hvolumeflowrate
• Useofmultigradehighperformancemedia
• 93%waterseparation• Modularsystemwithexcellentflexibility
• Easytoservice
• Integrated,effectiveandeasytohandlehandpumpwith45°positiontodrainoffwaterandforprimingduringservice
• Integratedwatercollector• Paralleloperationpossiblewithanumberofsystems
Specifications PreLine 250
Description Medium Order numbercomplete filter
MANN-FILTERspin-on
filter
Water levelsensor
M12x1.5
Handpump
Watercollector
Diesel heater withbi-metal control
12 volt 24 volt
PreLine 250 PFO 66 504 62 14066 504 62 144 PL 250 yes
-yes
integratedinspin-on
filter
DH 12(option)
DH 24(option)
PreLine 250/1 PF 66 504 62 15066 504 62 154 PL 250/1 yes
-
Filter medium
Initialseparationefficiencyacc.toISO19438:2003 PreLine 250 PreLine 250/1
Classes 4μm(c) 6μm(c)MultigradeF_PFO ≥10% ≥30% XMultigradeF_PF ≥40% ≥70% X
Nominal volumeflow rate 250l/h
ApplicationPre-filterfunction
withwaterseparation X X
Additional main filter function - -Water separation acc.toISO/TR16332 >93%
Operating pressure Filterheadandspin-onfilter 4bar
Filter head ConnectionsInletrawside Rightandlefteachwith2xM16x1.5
PermanentlyinstalledhandpumpMountingfordieselheaterright or left as requiredOutletcleanside
Order numbers PreLine 250
Application areas
Allmoderncommonraildieselenginesusedinagriculturalandconstructionmachinesandindustrialaggregates.
Further specifications are listed on the fold-out pages.
PreLine250|15
Dimensionsinmm
Ø93 Ø93
Removaldimensionforspin-onfilterapprox.20mm
275
11
104 102 7918 18
PreLine 250
Spare parts list PreLine 250
Pos. Description Order number
1 Heater(option,incl.seal) DH 12DH 24
2 Sealforheater 23 023 32 1413 SensorM12x1.5 59 020 70 7314 SealforsensorM12x1.5 23 012 31 242
1,2
3,4
PreLine modular system (200 to 600 l/h)
Volume flow coverage
MANN+HUMMEL offers an especially compact modular system for diesel engines with outputs between 200 to approx. 600 l/h.
This PreLine - seriesincludes the followingsizes:
PreLine 270PreLine 270/1PreLine 420PreLine 420/1PreLine 601PreLine 601/1
Application areas
Highperformancefiltrationforalldieselaggregatesfromapprox.200 l/h to 600 l/h. PreLineoffersreliableprotectionagainstwearandcorrosioncausedbyparticlesandwaterinmoderncommonrailinjectionsystems,in-lineinjectionpumpsanddistributioninjectionpumps.
PreLinealsoperfectlyprotectseverydieselengineunderdifficultconditionsinconstructionmachinesandmanyotherapplicationssuchasskidsteerloaders,backhoeloaders,tractors,forklifts,mobileandstationarycompressors.
The advantages at a glance:
• Highperformancefiltrationinasmallinstallationspace• Easyhandling• 45°positionedhandpump• Extremelystabledesign• Highwaterseparation(e.g.≥93%acc.toISO/TR16332)• Upto40%particleseparationfor4μm(c)particles• Dieselheaterin12or24voltwithupto350wattoutput(option)• 12and24voltcompatiblewatersensors(option)• Availablewiththeexternalorintegratedwatercollector
16|PreLinemodularsystem
Volume flow rate
0 15010050 200 300250 350 400 450 500 550 600 [l/h]
PreLine 270
PreLine 420
PreLine 601
PreLine filter head (200 to 600 l/h)
Pos. Description Order number1 Screwpluginlet/outletM16x1.5 01 440 16 0011 Screwpluginlet/outletM18x1.5 01 440 18 0012 Sealforscrewpluginlet/outletM16 01 901 01 0162 Sealforscrewpluginlet/outletM18 01 901 01 0183 Screwplugforventing 21 008 05 2714 Sealforventingscrewplug 01 901 01 0085 Sealingcover(incl.Oring) 66 606 47 1416 Pinsforsealingcover 01 163 06 018
PreLine modular system (200 to 600 l/h)
Filter headwith hand pump
Diesel heater12 or 24 volt
Spin-on filterPL 270 or PL 270/1PL 420 or PL 420/1PL 601 or PL 601/1
Water level sensor12/24 volt
Water collector
Spare parts list filter head PreLine
270 420 601
3
45
6
6
1
2
PreLinemodularsystem|17
PreLine 270
Specifications PreLine 270
Filter medium
Initialseparationefficiencyacc.toISO19438:2003 PreLine 270 PreLine 270/1
Classes 4μm(c) 6μm(c)MultigradeF_PFO ≥10% ≥30% XMultigradeF_PF ≥40% ≥70% X
Nominal volumeflow rate 270l/h
ApplicationPre-filterfunction
withwaterseparation X X
Additional main filter function - -Water separation acc.toISO/TR16332 >93%
Operating pressure Filterheadandspin-onfilter 4bar
Filter head ConnectionsInletrawside Onlyleft1xM18x1.5
WithorwithouthandpumpMountingfordieselheateronrightOutletcleanside
Description Medium Order numbercomplete filter
MANN-FILTERspin-on
filter
Water levelsensor
Handpump
Watercollector
Diesel heater withbi-metal control
12 volt 24 volt
PreLine 270 PFO
66 604 62 261
PL 270 X
yes yes
yes DH 12(option)
DH 24(option)
66 604 62 263 - -66 604 62 265 - yes66 604 62 267 yes -
PreLine 270/1 PF
66 604 62 251
PL 270/1 X
yes yes66 604 62 253 - -66 604 62 255 - yes66 604 62 257 yes -
Main features andadvantages
• UsewithdieselfuelDINISO590(5%FAME)DIN51628(7%FAME)
• Upto270l/hvolumeflowrate
• Useofmultigradehighperformancemedia
• 93%waterseparation• Modularsystemwithexcellentflexibility
• Easytoservice
• Integrated,effectiveandeasytohandlehandpumpwith45°positiontodrainoffwaterandforprimingduringservice
• Largeexternalwatercollector
• Paralleloperationpossiblewithanumberofsystems
Order numbers PreLine 270
Application areas
Allmoderncommonraildieselenginesusedinagriculturalandconstructionmachinesandindustrialaggregates.
Further specifications are listed on the fold-out pages.
18|PreLine270
PreLine 270
PreLinewithouthandpump
Ø10.5
125
2x
326
Ø108
93
Removaldimensionforspin-onfiltermin.22mm
120 125
130
88.618 18
Spare parts list PreLine 270
Pos. Description Order number
1 Heater(option,incl.seal) DH 12DH 24
2 Sealforheater 23 023 32 141
3
Servicekit(plasticwatercollectorwithdrainscrewincl.seals) 66 606 49 200
ServicekitsuitableforPreLinewithwaterlevelsensor(plasticwatercollectorwithdrainscrewincl.seals) 66 606 12 919
ServicekitsuitableforPreLinewithoutwaterlevelsensor(plasticwatercollectorwithdrainscrewincl.seals)
66 606 12 949
Sealingringforwatercollectorisdeliveredwitheachnewelementwithan”X”.Example:PL270X
notavailableseparately
4 Sensor70mm(option,retrofitnotpossible) 59 020 70 7725 Sensorscrew(2x) 01 381 04 016
DimensionsinmmPreLinewithhandpump
1,2
3
4,5
PreLine270|19
M18x1.5M18x1.5
Description Medium Order numbercomplete filter
MANN-FILTERspin-on
filter
Water levelsensor
Handpump
Watercollector
Diesel heater withbi-metal control
12 volt 24 volt
PreLine 420 PFO
66 606 62 261
PL 420 X
yes yes
yes DH 12(option)
DH 24(option)
66 606 62 263 - -66 606 62 265 - yes66 606 62 267 yes -
PreLine 420/1 PF
66 606 62 251
PL 420/1 X
yes yes66 606 62 253 - -66 606 62 255 - yes66 606 62 257 yes -
PreLine 420
Main features andadvantages
• UsewithdieselfuelDINISO590(5%FAME)DIN51628(7%FAME)
• Upto420l/hvolumeflowrate
• Useofmultigradehighperformancemedia
• 93%waterseparation• Modularsystemwithexcellentflexibility
• Easytoservice
• Integrated,effectiveandeasytohandlehandpumpwith45°positiontodrainoffwaterandforprimingduringservice
• Largeexternalwatercollector
• Paralleloperationpossiblewithanumberofsystems
Specifications PreLine 420
Filter medium
Initialseparationefficiencyacc.toISO19438:2003 PreLine 420 PreLine 420/1
Classes 4μm(c) 6μm(c)MultigradeF_PFO ≥10% ≥30% XMultigradeF_PF ≥40% ≥70% X
Nominal volumeflow rate 420l/h
ApplicationPre-filterfunction
withwaterseparation X X
Additional main filter function - -Water separation acc.toISO/TR16332 >93%
Operating pressure Filterheadandspin-onfilter 4bar
Filter head ConnectionsInletrawside Onlyleft1xM18x1.5
WithorwithouthandpumpMountingfordieselheateronrightOutletcleanside
Application areas
Allmoderncommonraildieselenginesusedinagriculturalandconstructionmachinesandindustrialaggregates.
Further specifications are listed on the fold-out pages.
Order numbers PreLine 420
20|PreLine420
PreLine 420
DimensionsinmmPreLinewithouthandpump
125
2x
105
2x
406
Ø108
93
Removaldimensionforspin-onfiltermin.22mm
M18x1.5
M18x1.5
120 125
130
88.620 20
Spare parts list PreLine 420
Pos. Description Order number
1 Heater(option,incl.seal) DH 12DH 24
2 Sealforheater 23 023 32 141
3
Servicekit(plasticwatercollectorwithdrainscrewincl.seals) 66 606 49 200
ServicekitsuitableforPreLinewithwaterlevelsensor(plasticwatercollectorwithdrainscrewincl.seals) 66 606 12 919
ServicekitsuitableforPreLinewithoutwaterlevelsensor(plasticwatercollectorwithdrainscrewincl.seals)
66 606 12 949
Sealingringforwatercollectorisdeliveredwitheachnewelementwithan”X”.Example:PL420X
notavailableseparately
4 Sensor70mm(option,retrofitnotpossible) 59 020 70 7725 Sensorscrew(2x) 01 381 04 016
PreLinewithhandpump
1,2
3
4,5
PreLine420|21
Main features andadvantages
• UsewithdieselfuelDINISO590(5%FAME)DIN51628(7%FAME)
• Upto600l/hvolumeflowrate
• Useofmultigradehighperformancemedia
• 93%waterseparation• Modularsystemwithexcellentflexibility
• Easytoservice
• Integrated,effectiveandeasytohandlehandpumpwith45°positiontodrainoffwaterandforprimingduringservice
• Integratedwatercollector• Paralleloperationpossiblewithanumberofsystems
Order numbers PreLine 601
Application areas
Allmoderncommonraildieselenginesusedinagriculturalandconstructionmachinesandindustrialaggregates.
Further specifications are listed on the fold-out pages.
22|PreLine601
PreLine 601
Specifications PreLine 601
Filter medium
Initialseparationefficiencyacc.toISO19438:2003 PreLine 601 PreLine 601/1
Classes 4μm(c) 6μm(c)MultigradeF_PFO ≥10% ≥30% XMultigradeF_PF ≥40% ≥70% X
Nominal volumeflow rate 600l/h
ApplicationPre-filterfunction
withwaterseparation X X
Additional main filter function - -Water separation acc.toISO/TR16332 >93%
Operating pressure Filterheadandspin-onfilter 4bar
Filter head ConnectionsInletrawside Onlyleft1xM16x1.5
WithorwithouthandpumpMountingfordieselheateronrightOutletcleanside
Description Medium Order numbercomplete filter
MANN-FILTERspin-on
filter
Water levelsensor
M12x1.5
Hand pump
Watercollector
Diesel heater withbi-metal control
12 volt 24 volt
PreLine 601 PFO66 607 62 160
PL 601yes yes
integratedinspin-on
filter
DH 12(option)
DH 24(option)
66 607 62 164 - yes
PreLine 601/1 PF66 607 62 150
PL 601/1yes yes
66 607 62 154 - yes
Spare parts list PreLine 601
Pos. Description Order number
1 Heater(option,incl.seal) DH 12DH 24
2 Sealforheater 23 023 32 1413 SensorM12x1.5 10 517 67 S014 SealforsensorM12x1.5 23 012 31 242
1,2
3,4
Dimensionsinmm
371
Ø108
93
Removaldimensionforspin-onfiltermin.22mm
12.5
Ø10.5
125
13088.6
20 20
M16x1.5
PreLine601|23
PreLine 601
24|PreLineAccessories
PreLine – Accessories
Diesel heaters
ThetwodieselheatersDH12andDH24canbeusedtoimprovetheflowinthefiltersystemundercoldstartconditionswiththeaimofimprovingthecoldstartbehaviour.Theirrespectiveheatingoutputof250or350wattspositivelyinfluencestheviscosityofthedieselfuelatlowtemperatures.
Bothheatershavebuilt-insafetymechanismswherebytheheatingelementslimitthemselvesautomaticallyduetoaphysicaleffectandcannotexceedagivenmaximumtemperature.
Diesel heatersOrder number
DH 24 DH 12Compatible to all PreLine filter systems X
Control PTC/bi-metalVoltage 24VDC 12VDC
Output at -20 °C (ambient conditions + fuel) 350W+12%/-35% 250W±35%Operating voltage 16to32VDC 8to16VDC
Continuous current Max.14.5AatUp=27.6V Max.18.5AatUp=13.5VSwitch-on current 17.2AatUp=27.6VDC 25AatUp=13.5V
Temperatures
Surfaceheatexchanger ≤162°CInuse -30°Cto95°C
Switch-onpoint -2°C±3°CSwitch-offpoint +9°C±3°C
Operating pressure 6barProtection rating DIN40050part9 6K9K
PreLineAccessories|25
PreLine – Accessories
Water level sensors
MANN+HUMMELwaterlevelsensorsusethedifferenceinwateranddiesellineresistancetorecognisetherespectivemedium.Dependingontherespectiveconnection,thesignalscanbeprocessedbymodernmulti-functionpanelswitha
displayandalsousedbysimpledisplaylamps.Thesensorsdescribedhereonlyhaveasinglesignalstatuswhichisactivewhenasignalispresent.Thisoptionoffersconsiderablymorecomfort.Itisnolongernecessarytoregularlydraintheseparatedwater.
Water level sensorsOrder number
59 020 70 730 59 020 70 731 59 020 70 772 10 517 67 S01
Compatible tothe followingPreLine filter
systems
50 / 100 / 150 X250 X
270 / 420 X601 X
Output signalInput 200mA 150mA 10mA 300mA
Nowater nosignal(<15mA) 11.8V(<15mA) 70%-76%ofUs/Us2Withwater signal(<200mA) 1.9V(<150mA) 17%-23%ofUs/Us2
Nominal voltage 12/24VDC 12/24VDC 12/24VDC 12/24VDC
Operating voltage 9to12VDC 8to12VDC 8to16/16to36VDC
8to16/16to36VDC
Operating temperature -30°Cto100°CProtection rating DIN40050part9 IPX9K IPX4K/IPX9K IP6K9K
26|Notes
Notes
Selection of MANN+HUMMEL product catalogues
Air Cleaners
EuropiclonNLG filtersVacuum filters
Catalogue order no.19 941 10 100 (German)19 941 10 101 (English)Further languages on request.
Liquid Filters
Spin-on filtersFuel filtersIn-line filters
Catalogue order no.19 942 10 100 (German)19 942 10 101 (English)Further languages on request.
ProVent
The filter series forcrankcase ventilation
Catalogue order no.19 944 10 100 (German)19 944 10 101 (English)Further languages on request.
Air/oil separatorsAir/oil boxes
Catalogue order no.19 943 00 100 (German)19 943 00 101 (English)Further languages on request.
Air/oil separators for compressors and vacuum pumps
MANN-FILTER
Filter elements in OEM matching quality for construction and agricultural machines:- Air cleaners- Oil filters- Fuel filters- Hydraulic filters- Cabin filters
Catalogue order no.19 939 24 600 multi-lingual
PreLine — Everything at a glance
Filter medium
Initial separation efficiencyaccording to ISO 19 438:2003
PreLine50
PreLine50/1
PreLine50/2
PreLine100/2
PreLine150
PreLine150/1
PreLine250
PreLine250/1
PreLine270
PreLine270/1
PreLine420
PreLine420/1
PreLine601
PreLine601/1
Classes 4 μm (c) 6 μm (c)Multigrade F_PFO ≥ 10 % ≥ 30 % X X X X X XMultigrade F_PF ≥ 40 % ≥ 70 % X X X X X XMultigrade HE ≥ 95 % ≥ 99.5 % X X
Nominal volumeflow rate 50 l/h 100 l/h 150 l/h 250 l/h 270 l/h 420 l/h 600 l/h
ApplicationPre-filter function with water separation X X X X X X X X X X X X X X
Additional main filter function - - X X - - - - - - - - - -Water separation acc. to ISO/TR 16 332 > 93 %Water collector 80 ml 200 ml 350 ml 600 ml 500 ml
Hand pump Delivered volume per stroke 15 ml 12 mlOperating pressure 4 bar
Filter head Connections
Inlet raw side Right and left each with 2 x M16x1.5 Only left 1 x M18x1.5 Only left 1 x M16x1.5
Outlet clean sidePermanently installed hand pump
Mounting for diesel heater right or left as requiredWith and without hand pump
Mounting for diesel heater on right
MANN+HUMMEL GMBH, Business Unit Industrial Filtration67346 Speyer, Germany, Telephone +49 (62 32) 53-80, Fax +49 (62 32) 53-88 99
E-Mail: if.info@mann-hummel.com, Internet: www.mann-hummel.com W9
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MANN+HUMMEL Group
The MANN+HUMMEL Group is an international company and employs over 14,700 people at 50 locations worldwide.
The group develops, produces and distributes innovative technical components and systems for the automotive industry and many other industrial fields.
A key area is high quality filtration products for vehicles, engines and industrial applications. The OEM business with global market leaders and producers of vehicles, machines and installations defines the quality and performance of the products. Filters for the international aftermarket are sold under numerous international brands as well as under the MANN-FILTER brand.
MANN+HUMMEL Industrial Filtration
The Industrial Filtration Business Unit with its headquarters in Speyer, Germany, specialises in meeting the requirements of off-highway vehicle and engine applications, compressed air and vacuum technology, mechanical engineering and plant construction. For these and other industrial fields MANN+HUMMEL Industrial Filtration offers high performance products for the filtration and separation of air, gases and liquids.
MANN+HUMMEL companyJoint venture company