Post on 15-Oct-2021
LNG SOLUTIONS
Filler metals and equipment solutions for welding LNG storage tanks, liquefaction and regasification plants.
Table of ContentsLNG Tank Application Solutions ...........3-12LNG Tank Applications ................................ 4Inner Tank Bottom Joints (9%Ni)................. 5 Inner Tank Vertical Joints (9%Ni) ................. 6 Inner Tank Horizontal Joints (9%Ni) ............ 7 Stiffener & Knuckle Joints (9%Ni) ............... 8 Vapor Barrier (Carbon Steel) ........................ 9 Suspended Deck (Aluminum) ...................... 10 Piping (304L and 316L Stainless Steel) ...... 11-12
FILLER METALS ....................................13-22Nickel alloy electrodes ................................. 14Nickel alloy SAW wires and fluxes .............. 14Nickel alloy flux cored wires ........................ 14Carbon steel GMAW/GTAW ........................ 15Carbon steel FCAW/MCAW ........................ 16Aluminum ..................................................... 17Stainless steel electrodes ........................... 18Stainless steel MIG/TIG wire ....................... 19Exaton SS wire ............................................ 20Stainless flux cored wire ............................. 21Stainless steel SAW wires and fluxes ......... 22
EQUIPMENT .........................................23-27
WELDING AUTOMATION ......................28-31
CUTTING AND GOUGING .....................32-35
DIGITAL SOLUTIONS ............................36-39
PPE & SAFETY .....................................40-41
GLOBAL LEADER .................................42
SERVICE & SUPPORT ..........................43
EMPOWERING NATURAL GAS STORAGE AND PROCESSING.
2
Between the discovery of new reserves and demand
for cleaner fuel sources, the market for natural gas has
steadily increased – with no signs of slowing down.
At ESAB, we understand the unique challenges of
storing and transporting liquified natural gas at cryogenic
temperatures. As the global leader of welding and cutting,
we offer a complete solution for building and maintaining
LNG applications. From dependable filler metals to innovative
equipment to powerful digital solutions, ESAB products are
designed to maximize performance, productivity, and safety.
Just as the world will continue to need energy sources to
fuel our daily lives, ESAB will continue to develop welding
and cutting solutions that empower the LNG industry. We
look forward to being a trusted partner on your next project.
In addition to the LNG industry portfolio ofsolutions featured in this brochure, there areadditional ESAB products available in yourregion. Contact your local sales representativeor visit esab.com/lng for more information.
LNG TANK APPLICATION SOLUTIONS
SELECTION GUIDE.
4Visit esab.com/lng for more information.
TYPICAL WELDING PROCESSES FOR LNG TANK WELDING.Only ESAB offers a complete portfolio of products for all applications
of the LNG tank – from top to bottom.
1 Inner Tank Bottom Joints (9%Ni)
2 Inner Tank Vertical Joints (9%Ni)
3 Inner Tank Horizontal Joints (9%Ni)
4 Stiffener and Knuckle Joints (9%Ni)
5 Vapor Barrier (Carbon Steel)
6 Suspended Deck (Aluminum)
7 Piping (304L & 316L SS)
RING #10
RING #8
RING #6
RING #4
RING #2
RING #9
RING #7
RING #5
RING #3
RING #1
140,000m3 LNG STORAGE TANK
DIAMETER: 64.0 M // 210 FT
HE
IGH
T: 4
3.65
ME
TE
RS
//
143
FT
3
2
1
4
5
6
7
AP
PLIC
AT
ION
SO
LU
TIO
NS
Inner Tank Bottom Joints (9%Ni)WELDING POSITIONS: 1F/1G
SAW FCAW SMAW
FILLER METALS
OK Autrod NiCrMo-4/ OK Flux 10.99 OK Autrod NiCrMo-4/ OK Flux 10.90 OK Autrod NiCrMo-3/ OK Flux 10.90 OK Autrod NiCrMo-4/OK Flux 10.93
EQUIPMENT
Power source: Aristo 1000 AC/DC LAF TAF
AUTOMATION/MECHANIZATION
SAW tractors: Versotrac A6 Mastertrac
DIGITAL SOLUTIONS
WeldCloud
FILLER METALS
Shield-Bright NiCrMo-3 Cryo-Shield Ni9
EQUIPMENT
Power source: Warrior 500i
Wire feeder: Robust Feed Pro
AUTOMATION/MECHANIZATION
Mechanized MIG tractor: Railtrac B42V
DIGITAL SOLUTIONS
WeldCloud
FILLER METALS
OK 92.55 OK NiCrMo-3
EQUIPMENT
Power sources: Caddy Tig 2200i AC/DC Origo Tig 3000i AC/DC
AP
PLIC
AT
ION
SA
PP
LIC
AT
ION
SO
LU
TIO
NS
5
CLICK ON A PRODUCT NAME TO LEARN MORE DETAILS
BACK TO LNG TANK APPLICATIONS
60
10 8
2 PASS MIN.
Inner Tank Vertical Joints (9%Ni)WELDING POSITIONS: 3G
FCAW SMAW
FILLER METALS
Shield-Bright NiCrMo-3 Cryo-Shield Ni9
EQUIPMENT
Power source:Warrior 500i
Wire feeder:Robust Feed Pro
AUTOMATION/MECHANIZATION
Mechanized MIG tractor:Railtrac B42V
DIGITAL SOLUTIONS
WeldCloud
FILLER METALS
OK 92.55 OK NiCrMo-3
EQUIPMENT
Power sources: Caddy Tig 2200i AC/DC Origo Tig 3000i AC/DC
AP
PLIC
AT
ION
SA
PP
LIC
AT
ION
SO
LU
TIO
NS
6
CLICK ON A PRODUCT NAME TO LEARN MORE DETAILS
BACK TO LNG TANK APPLICATIONS
12
30° 30°
12
3
3 OUTSIDE SHELL
SELECTION GUIDE.Inner Tank Horizontal Joints (9%Ni)WELDING POSITIONS: 2F/2G
SAW FCAW SMAW
FILLER METALS
OK Autrod NiCrMo-4/ OK Flux 10.99 OK Autrod NiCrMo-4/ OK Flux 10.90 OK Autrod NiCrMo-3/ OK Flux 10.90 OK Autrod NiCrMo-4/OK Flux 10.93
EQUIPMENT
Power source: Aristo 1000 AC/DC LAF TAF
AUTOMATION/MECHANIZATION
Automatic Girth Welding system:Circotech – single-sided Circotech – double-sided
ARC GOUGING
DIGITAL SOLUTIONS
WeldCloud
FILLER METALS
Shield-Bright NiCrMo-3 Cryo-Shield Ni9
EQUIPMENT
Power source: Warrior 500i
Wire feeder: Robust Feed Pro
AUTOMATION/MECHANIZATION
Mechanized MIG tractor: Railtrac B42V
ARC GOUGING
DIGITAL SOLUTIONS
WeldCloud
FILLER METALS
OK 92.55 OK NiCrMo-3
EQUIPMENT
Power sources: Caddy Tig 2200i AC/DC Origo Tig 3000i AC/DC
AP
PLIC
AT
ION
SA
PP
LIC
AT
ION
SO
LU
TIO
NS
7
CLICK ON A PRODUCT NAME TO LEARN MORE DETAILS
BACK TO LNG TANK APPLICATIONS
2-3 mm
1-3 mm50°+5°
15+5°
OUTSIDESHELL
Stiffener & Knuckle Joints (9%Ni)WELDING POSITIONS: 4F/4G
FCAW SMAW
FILLER METALS
Shield-Bright NiCrMo-3 Cryo-Shield Ni9
EQUIPMENT
Power source: Warrior 500i
Wire feeder: Robust Feed Pro
DIGITAL SOLUTIONS
WeldCloud
FILLER METALS
OK 92.55 OK NiCrMo-3
EQUIPMENT
Power sources: Caddy Tig 2200i AC/DC Origo Tig 3000i AC/DC
AP
PLIC
AT
ION
SA
PP
LIC
AT
ION
SO
LU
TIO
NS
8
CLICK ON A PRODUCT NAME TO LEARN MORE DETAILS
BACK TO LNG TANK APPLICATIONS
15
180
WELD JOINTS
OUTSIDESHELL
Vapor Barrier (Carbon Steel)WELDING POSITIONS: 2F/2G,3F/3G
FCAW/MCAW SMAW GMAW/GTAW
FILLER METALS
OK Tubrod 15.14 OK Tubrod 15.13 FILARC PZ6138 FILARC PZ6116S Dual Shield 7100 Ultra Dual Shield II 70 Ultra (U.S. only) Dual Shield II 712X (U.S. only) Coreweld 46LT H4
EQUIPMENT
Power source:Warrior 500i
Wire feeder:Robust Feed Pro Mechanized MIG tractor:
Railtrac B42V
DIGITAL SOLUTIONS
WeldCloud
FILLER METALS
OK 48.08 OK 55.00 Atom Arc 7018 (U.S. only) Atom Arc 7018-1(U.S. only)
EQUIPMENT
Renegade ES300i
Renegade ET300iP
FILLER METALS
OK Autrod 13.23 OK Tigrod 12.64
EQUIPMENT
Power source:
Warrior 500i
Wire feeder:
Robust Feed Pro
AUTOMATION/MECHANIZATION
Mechanized MIG tractor:
Railrac B42V
AP
PLIC
AT
ION
SA
PP
LIC
AT
ION
SO
LU
TIO
NS
9
CLICK ON A PRODUCT NAME TO LEARN MORE DETAILS
BACK TO LNG TANK APPLICATIONS
540
100
Suspended Deck (Aluminum)WELDING POSITIONS: 1F/1G
GMAW GTAW
FILLER METALS
OK Autrod 5183
EQUIPMENT
Power source:Aristo 500ix
Wire feeder:Robust Feed Pulse Robust Feed U6
AUTOMATION/MECHANIZATION
Mechanized MIG tractor:Railrac B42V
DIGITAL SOLUTIONS
WeldCloud
FILLER METALS
OK Tigrod 5183
EQUIPMENT
Power sources:Origo Tig 3000i AC/DC Origo Tig 4300iw AC/DC
DIGITAL SOLUTIONS
WeldCloud
AP
PLIC
AT
ION
SA
PP
LIC
AT
ION
SO
LU
TIO
NS
10
CLICK ON A PRODUCT NAME TO LEARN MORE DETAILS
BACK TO LNG TANK APPLICATIONS
50 mm
t=5
t=5
Piping (304L and 316L Stainless Steel)WELDING POSITIONS: 1G/2G/5G
SMAW GTAW GMAW
FILLER METALS
OK 61.35 OK 61.30 OK 61.35 Cryo* OK 63.35 OK 67.75 Arcaloy 308L-15 (U.S. only) Arcaloy 308L-16 (U.S. only) Arcaloy 309L-16 (U.S. only) Arcaloy 316LF5-16 (U.S. only) Cryoarc 316L-15 (U.S. only)
EQUIPMENT
Power sources:Renegade ES300i Renegade ET300 iP
FILLER METALSOK Tigrod 308L OK Tigrod 308L LF* OK Tigrod 309L OK Tigrod 316L OK Tigrod 316LSi
Exaton 19.9.L Exaton 19.12.3.L Exaton 19.12.3.L CRYO*
EQUIPMENTPower sources:Renegade ET300 iP
AUTOMATION/MECHANIZATIONAMI Portfolio:M79 weld heads for pipe 6” and under
M81 for pipes between 1.9” and 5.56” M15 for all pipes over 6” M317 power supply (new and improved Oxygen analyzer)
DIGITAL SOLUTIONSWeldCloud
FILLER METALS
OK Autrod 308L OK Autrod 308L LF* OK Autrod 308LSi OK Autrod 309L OK Autrod 316L OK Autrod 316LSi
Exaton 19.9.L Exaton 19.9.LSi Exaton 19.12.3.L Exaton 19.12.3.L CRYO* Exaton 19.12.3.LSi
EQUIPMENT
Power sources:Aristo 500ix
Wire feeder:Robust Feed Pulse Robust Feed U6
DIGITAL SOLUTIONS
WeldCloud
AP
PLIC
AT
ION
SA
PP
LIC
AT
ION
SO
LU
TIO
NS
11
CLICK ON A PRODUCT NAME TO LEARN MORE DETAILS
*Products with restricted FN for cryogenic applications where high Charpy V-Notch properties are required. BACK TO LNG TANK APPLICATIONS
8.56
37.5° + 2.5°
8.56
3+1
1.5
Review FCAW and SAW products on p.12
SELECTION GUIDE.Piping (304L and 316L Stainless Steel)WELDING POSITIONS: 1G/2G/5G
FCAW SAW
FILLER METALS
Cryo-Shield 308L Cryo-Shield 316L Shield-Bright 308L Shield-Bright 316L Shield-Bright 309L
EQUIPMENT
Power source:Warrior 500i
Wire feeder:Robust Feed Pro
DIGITAL SOLUTIONS
WeldCloud
FILLER METALS
Exaton 15W/Exaton 19.9.L Exaton 15W/Exaton 19.12.3.L CRYO*
Exaton 35WF/15W/ Exaton 19.12.3.L CRYO* (U.S. only) OK Flux 10.99/OK Autrod 308L OK Flux 10.99/OK Autrod 316L OK Flux 10.93/OK Autrod 308L LF*
AUTOMATION/MECHANIZATION
SAW heads:A6
Power source:Aristo 1000 AC/DC
DIGITAL SOLUTIONS
WeldCloud
AP
PLIC
AT
ION
SA
PP
LIC
AT
ION
SO
LU
TIO
NS
12
CLICK ON A PRODUCT NAME TO LEARN MORE DETAILS
BACK TO LNG TANK APPLICATIONS*Products with restricted FN for cryogenic applications where high Charpy V-Notch properties are required.
8.56
37.5° + 2.5°
8.56
3+1
1.5
FILLER METALS
14
NICKEL ALLOY ELECTRODES
TYPE WELDING POSITIONS POLARITY SHIELDING
GAS CLASSIFICATIONS APPROVALS TYPICAL CHEMICAL COMPOSITION WELD DEPOSIT (%) TYPICAL MECHANICAL PROPERTIES (AWS/ ALL WELD METAL)
AWS ISO C P S Mn Si Cr Ni Mo Fe Nb wYield
Strength (MPa)
Tensile Strength
(MPa)
Elongation (%) °C
CVN [J] Lateral expansion
(mm)1G 3G 1G 3G
OK 92.55 SMAW 1,2,3,4,6 DC+-/AC - ENiCrMo-6E NI 6620
ABS, BV, CE, DNV-GL, LR, NAKS, RINA,
KR
0.05 - - 3.0 0.3 12.9 69.4 6.2 5.0 1.3 1.6 445 727 40 ≥ 30 -196 91 97 1.40
OK NiCrMo-3 SMAW 1,2,3,4,6 DC+ - ENiCrMo-3
E Ni 6625
CE, DNV_GL, NAKS/HAKS,
VdTÜV0.03 - - 0.2 0.4 21.7 62.8 9.3 2 3.3 - 500 780 35 - -196 73 - 1.15
NICKEL ALLOY SAW WIRES AND FLUXES
TYPE WELDING POSITIONS POLARITY SHIELDING
GAS CLASSIFICATIONS APPROVALS TYPICAL CHEMICAL COMPOSITION WELD DEPOSIT (%) TYPICAL MECHANICAL PROPERTIES (AWS/ ALL WELD METAL)
AWS ISO C P S Mn Si Cr Ni Mo Fe Nb wYield
Strength (MPa)
Tensile trength (MPa)
Elongation (%) °C
CVN [J] Lateral expansion
(mm)1G 1G
OK Autrod NiCrMo-4/ OK Flux
10.99SAW 1,2,3,11
AC -ERNiCrMo-4
S NI 6276
LR0.015 - - 0.7 0.08 15.2 Bal 15.6 6.5 - 3.7 480 720 42 -196 100 0.8
DC+ 0.010 - - 0.7 0.11 15.2 Bal 15.6 6.5 - 3.6 480 720 42 -196 75 0.8
OK Autrod NiCrMo-4/ OK Flux
10.90SAW 1,2,3,11 DC+ - ERNiCrMo-4
S NI 6276
DNV-GL, RINA
0.01 - - 2.2 0.2 15.0 Bal 15.5 6.0 - 3.4 480 700 35 -196 60 0.7
OK Autrod NiCrMo-3/ OK
Flux 10.90SAW 1,2,3,11 DC+ - ERNiCrMo-3
S Ni 6625
DNV 0.01 - - 1.70 0.2 21 Bal 8.5 2 3 - 440 720 42 -196 100 0.8
OK Autrod NiCrMo-4/OK
Flux 10.93SAW 1,2,3,11 DC+ - ERNiCrMo-4
S NI 6276
- 0.01 - - 1.0 0.08 15.1 Bal 15.6 6.8 - 3.6 450 700 45 -196 80 1.0
NICKEL ALLOY FLUX-CORED WIRES
TYPE WELDING POSITIONS POLARITY SHIELDING
GAS CLASSIFICATIONS APPROVALS TYPICAL CHEMICAL COMPOSITION WELD DEPOSIT (%) TYPICAL MECHANICAL PROPERTIES (AWS/ ALL WELD METAL)
AWS ISO C Si Mn P S Cr Ni Mo Nb Cu Fe TiYield
trength (MPa)
Tensile trength (MPa)
Elongation (%) °C
CVN [J]Lateral
expansion (mm)
1G 3G 1G 3G 1G 3G
Shield Bright NiCrMo-3 FCAW 1,2,3,4,6 DC+ M21
ENICRMO 3T1-4
T NI 6625 P
M 2- 0.03 0.4 0.4 0.005 0.0020 22.0 Bal. 9.2 3.8 0.02 0.40 0.18 470 725 38 - -196 60 77 1.22 1.62
Cryo-Shield Ni9 FCAW 1,2,3,4,6 DC+ C1 - -
BV, DNVGL,ABS, KR (C1)
0.025 0.45 1.45 0.005 0.0002 18.8 Bal. 8.3 3.0 0.01 9.20 0.10 451 735 40 38 -196 66 75 1.15 1.31
INNER TANK 9%NI STEEL WELDING. ESAB offers a wide range of nickel steel electrodes, wires, and fluxes for the welding of LNG tank shells. Our consumables have been expertly designed, tested to the highest standards, and approved for cryogenic applications.
WELDING POSITIONS1 2 3 4 5 6 7 8 9 10 11
FIL
LE
R M
ETA
LS
BACK TO LNG TANK APPLICATIONS
15
WELDING POSITIONS1 2 3 4 5 6 7 8 9 10 11
FIL
LE
R M
ETA
LS
VAPOR BARRIER – CARBON STEEL WELDING. High quality filler metals for mission critical joints.
GMAW/GTAW
TYPE WELDING POSITIONS POLARITY SHIELDING
GAS CLASSIFICATIONS APPROVALS TYPICAL CHEMICAL COMPOSITION WELD DEPOSIT (%)
TYPICAL MECHANICAL PROPERTIES (AWS/ ALL WELD METAL)
AWS ISO Mn Si Cr Al Cu Fe Mg Ti ZnYield
Strength (MPa)
Tensile trength (MPa)
Elongation (%) °C CVN [J]
OK Autrod 13.23 GMAW ALL DCEP M21 ER80S-NI1 - BV, NAKS/HAKC 0.07 1.11 0.57 0.9 0.07 0.29 0.9 0.29 - 480 560 30 -60 20
OK Tigrod 12.64 GTAW ALL DCEN I1 ER70S-6 W 46 4 4SI1
ABS, BV, CE, DNV-GL, LR, NAKS/HAKC, VDTÜV
0.08 1.28 0.8 - - - - - 510 610 30 -46 100
SMAW
TYPE WELDING POSITIONS POLARITY SHIELDING
GAS CLASSIFICATIONS APPROVALS TYPICAL CHEMICAL COMPOSITION WELD DEPOSIT (%)
TYPICAL MECHANICAL PROPERTIES (AWS/ ALL WELD METAL)
AWS ISO C P S Mn Si Cr Ni MoYield
Strength (MPa)
Tensile trength (MPa)
Elongation (%) °C CVN [J]
OK 48.08 SMAW 1,2,3,4,6 AC, DC+(-) - E7018-GE 46 5 1NI B
32 H5ABS, CE, DB, DNV-GL, LR, NAKS/HAKC, RS, VDTÜV
0.06 - - 1.2 0.35 0.02 0.95 0.001 540 630 26 -60 90
OK 55.00 SMAW 1,2,3,4,6 AC, DC+ -E7018-1H4 R
E 46 5 B 32 H5
ABS, BV, CE, CWB, DB, DNV-GL, LR, NAKS/HAKC, RS,
VDTÜV0.06 - - 1.5 0.5 - - - 500 590 28 -50 80
Atom Arc 7018 * SMAW 1,2,3,4,6, AC, DC+ -
E7018 H4R
- ABS, CWB, DNV, LR 0.045 0.015 0.014 1.10 0.40 - - - 470 540 30 -29 225
Atom Arc 7018-1* SMAW 1,2,3,4,6 AC, DC+ -
E7018-1 H4R
- ABS, CWB, DNV, LR 0.04 0.014 0.015 1.30 0.30 - - - 475 565 30 -46 224
* Only available in the U.S.
BACK TO LNG TANK APPLICATIONS
16
WELDING POSITIONS1 2 3 4 5 6 7 8 9 10 11
FIL
LE
R M
ETA
LS
FCAW/MCAW
TYPE WELDING POSITIONS POLARITY SHIELDING
GAS CLASSIFICATIONS APPROVALS TYPICAL CHEMICAL COMPOSITION WELD DEPOSIT (%)
TYPICAL MECHANICAL PROPERTIES (AWS/ ALL WELD METAL)
AWS ISO C Mn Si Ni Cu S PYield
Strength (MPa)
Tensile trength (MPa)
Elongation (%) °C CVN [J]
FILARC PZ6138 FCAW 1,2,3,4,6 DC+ M21
E81T1-NI1M JH4, E81T1-M21A8-
NI1-H4
T 50 6 1NI P M21 1 H5
ABS, BV, CE, DB, DNV-GL, LR, NAKS/HAKC, PRS, RS, VDTÜV
0.04 1.1 0.33 0.93 0.021 - - 577 616 29 -60 114
Dual Shield 7100 Ultra (not EU)
FCAW 1,2,3,4,6 DC+ M21, C1E71T-9C-DH8 E71T-9M-DH8
T 46 2 P C1 1 H10 T 46 2 P
M21 1 H10
BV, DNV-GL, LR, ABS, CWB CSA W8
0.02 1.3 0.50 - - 0.013 0.010 515 585 26 -29 34
OK Tubrod 15.14 FCAW 1,2,3,4,6 DC+ M21, C1
E71T1-C1A0-CS2-H8 E71T1-M21A0-CS2-H8
T 46 2 P C1 1 H5 T 46 2 P M21 2 H5
ABS, BV, CE, DB, DNV-GL, LR, NAKS/HAKC, PRS, RINA, RS,
VDTÜV0.06 1.4 0.56 - - 0.021 0.012 565 635 24 -20 110
Dual Shield II 70 Ultra* FCAW 1,2,3,4,6 DC+ M21 E71T1-M21A4-H8 -
LR, MIL, ABS, BV,CWB CSA W8, CL, DNV-GL, DB
0.03 1.1 0.45 - - 0.004 0.008 490 560 29 -40 108
OK Tubrod 15.13 FCAW 1,2,3,4,6 DC+ M21, C1
E71T1-C1A0-CS2-H4 E71T1-M21A0-CS2-H8
T 42 3 P C1 1 H5 T 46 4 P
M21 2 H5
ABS, BV, CE, DB, DNV-GL, LR, PRS, RINA, RS, VDTÜV
0.06 1.3 0.63 - - 0.009 0.012 535 601 25 -40 70
Dual Shield II 712X* FCAW 1,2,3,4,6 DC+ M21
E71T-1MJH8 T-9MJH8 T-12MJH8
- ABS, CWB, DNV-GL, LR 0.05 1.1 0.3 - - 0.010 0.009 540 570 28 -51 62
Coreweld 46LT H4 MCAW 1,2,3,4,6 DC+ M21
E81T15-M21A8-G-H4
T 46 6 Z M M21 2 H5
ABS, BV, CE, DB, DNV-GL, LR 0.06 1.5 0.57 0.55 - 0.007 0.005 525 603 28 -60 127
Filarc PZ6116S FCAW 1,2,3,4,6 DC+ C1
E81T1-C1A8-K2-H4
T 46 6 1.5NI P C1 1 H5
ABS, BV, CE, DNV-GL, LR, PRS, RINA, RS
0.05 1.4 0.43 1.42 - 0.014 0.009 563 624 24 -60 69
* Only available in the U.S.
VAPOR BARRIER – CARBON STEEL WELDING. High quality filler metals for mission critical joints.
BACK TO LNG TANK APPLICATIONS
17
WELDING POSITIONS1 2 3 4 5 6 7 8 9 10 11
FIL
LE
R M
ETA
LS
TANK SUSPENDED DECK WELDING – ALUMINUM WIRES.Welding aluminum suspended deck for LNG applications is no easy task. Whether you’re using MIG or TIG, ESAB has an aluminum wire that’s up to the challenge. Our wires feature virtually no shaving, and results in higher productivity, lower downtime, lower tip usage and maintenance cost, and better arc feeding and stability.
GMAW
TYPE WELDING POSITIONS POLARITY SHIELDING
GAS CLASSIFICATIONS APPROVALS TYPICAL CHEMICAL COMPOSITION WELD DEPOSIT (%)
TYPICAL MECHANICAL PROPERTIES (AWS/ ALL WELD METAL)
AWS ISO Mn Si Cr Al Cu Fe Mg Ti ZnYield
Strength (MPa)
Tensile trength (MPa)
Elongation (%) °C CVN
[J]
OK Autrod 5183 GMAW
1, 2, 3, 4, 6, 7, 8, 9, 10, 11,
DCEP, AC I1, I3 ER5183 S AL 5183ABS, BV, CE, CLASSNK, CWB, DB, DNV-GL, JIS, LR, NAKS/
HAKC, RINA, VDTÜV0.65 0.04 0.08 94.2 0.01 0.13 4.9 0.1 0.01 125 275 17 20 90
GTAW
TYPE WELDING POSITIONS POLARITY SHIELDING
GAS CLASSIFICATIONS APPROVALS TYPICAL CHEMICAL COMPOSITION WELD DEPOSIT (%)
TYPICAL MECHANICAL PROPERTIES (AWS/ ALL WELD METAL)
AWS ISO Mn Si Cr Al Cu Fe Mg Ti ZnYield
Strength (MPa)
Tensile trength (MPa)
Elongation (%) °C CVN
[J]
OK Tigrod 5183 GTAW
1, 2, 3, 4, 6, 7, 8, 9, 10, 11,
DCEN, AC, DCEP
I1, I3 R5183 S AL 5183 ABS, CE, CWB, DB, JIS, VDTÜV 0.65 0.04 0.08 94.2 0.01 0.13 4.9 0.1 0.01 140 290 25 20 90
BACK TO LNG TANK APPLICATIONS
18
SELECTION GUIDE.STAINLESS STEEL ELECTRODES FOR PIPING AND HEAT EXCHANGER WELDING.ESAB has a wide selection of stainless steel consumables that meet the demanding requirements of welding LNG piping.
SMAW
TYPE WELDING POSITIONS POLARITY SHIELDING
GAS CLASSIFICATIONS APPROVALS TYPICAL CHEMICAL COMPOSITION WELD DEPOSIT (%)
TYPICAL MECHANICAL PROPERTIES (AWS/ ALL WELD METAL)
AWS ISO C Mn Si Ni Cr N Mo Cu FNYield
Strength (MPa)
Tensile trength (MPa)
Elongation (%) °C CVN
[J]
OK 61.35 SMAW 1,2,3,4,6 DC+ - E308L-15 E 19 9 L B 2 2NAKS/HAKC, SEPROZ,
VDTÜV0.04 1.6 0.3 10.5 18.7 0.06 - - 6 425 580 45 -120 70
OK 61.30 SMAW 1,2,3,4,6 DC+, AC - E308L-17 E 19 9 L R 1 2ABS, CE, CWB, DB,
DNV-GL, NAKS/HAKC, SEPROZ, VDTÜV
0.03 0.7 0.9 10 19.3 0.09 - - 5 430 580 45 -60 49
OK 61.35 Cryo SMAW 1,2,3,4,6 DC+ - E308L-15 E 19 9 L B 2 2 VDTÜV 0.04 1.6 0.3 10.5 18.7 0.06 - - 3 425 580 45 -196 43
OK 63.35 SMAW 1,2,3,4,6 DC+ - E316L-15E 19 12 3 L
B 2 2ABS, CE, NAKS/HAKC,
SEPROZ, VDTÜV0.04 1.6 0.3 9.8 19.5 0.06 - - 6 445 610 44 -120 60
OK 67.75 SMAW 1,2,3,4,6 DC+ - E309L-15 E 23 12 L B 4 2ABS, CE, DNV-GL, LR, NAKS/HAKC, SEPROZ,
VDTÜV0.04 2 0.3 12.9 23.5 0.06 - - 11 470 600 35 -80 55
ARCALOY AND CRYOARC ESAB’s Arcaloy and Cryoarc lines are premium-quality electrodes that are ideal for welding stainless steel piping. These products are only available in the United States.
TYPE WELDING POSITIONS POLARITY SHIELDING
GAS CLASSIFICATIONS APPROVALS TYPICAL CHEMICAL COMPOSITION WELD DEPOSIT (%)
TYPICAL MECHANICAL PROPERTIES (AWS/ ALL WELD METAL)
AWS ISO C Mn Si Ni Cr N Mo Cu FNYield
Strength (MPa)
Tensile trength (MPa)
Elongation (%) °C CVN
[J]
Arcaloy 308L-15* SMAW 1,2,3,4,6,7,8,11 DC+, AC - E308L-15 - QPL, MIL 0.03 1.7 0.55 10 20 - 0.1 0.1 6 430 520 45 - -
Arcaloy 308L-16* SMAW 1,2,3,4,6,7,8,11 DC+, AC - E308L-16 - CWB, QPL, MIL, CSA 0.03 1.7 0.5 10 20 - 0.1 0.1 6 460 520 45 - -
Arcaloy 309L-16* SMAW 1,2,3,4,6,7,8,11 DC+, AC - E309L-16 - CWB, CSA, W48 0.03 1.8 0.45 13.5 23.5 - 0.3 0.1 9 450 590 37 - -
Arcaloy 316LF5-16* SMAW 1,2,3,4,6,7,8,11 DC+, AC - E316L-16 -
CWB, CSA, W48, QPL, MIL
0.03 1.5 0.4 12 19 - 2.5 0.2 6 450 570 40 - -
Cryoarc 316L-15* SMAW 1,2,3,4,6,7,8,11 DC+, AC - 316L-15 - - 0.03 2 0.5 13.6 18 0.05 2.2 - 1 - 552 45 -196 47
*Only available in the U.S.
WELDING POSITIONS1 2 3 4 5 6 7 8 9 10 11
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STAINLESS STEEL MIG/TIG WIRES.With proven performance and a wide selection of products, ESAB has the optimal stainless steel wire for your MIG or TIG welding needs.
GTAW
TYPE WELDING POSITIONS POLARITY SHIELDING
GAS CLASSIFICATIONS APPROVALS TYPICAL CHEMICAL COMPOSITION WELD DEPOSIT (%)TYPICAL MECHANICAL PROPERTIES (AWS/ ALL WELD METAL)
AWS ISO C Mn Si Ni Cr N Mo Cu S P Co Ti FNYield
Strength (MPa)
Tensile trength (MPa)
Elongation (%) °C CVN
[J]
OK Tigrod 308L GTAW ALL DCEN I1 ER308L W 19 9 L
CE, CWB, DNV-GL,
NAKS/HAKC, VDTÜV
0.02 1.9 0.4 9.8 19.8 0.05 0.2 0.15 - - - - 9 440 580 36 -196 80
OK Tigrod 308L LF GTAW ALL DCEN I1 ER308L W 19 9 L N/A 0.02 1.8 0.5 10.7 19.7 0.07 - - - - - - 5 430 570 37 -196 95
OK Tigrod 309L GTAW ALL DCEN I1 ER309L W 23 12 L
CE, CWB, VDTÜV
0.02 1.8 0.4 13.4 23.2 0.05 0.1 0.08 - - - - 9 430 590 40 -110 90
OK Tigrod 316L GTAW ALL DCEN I1 ER316L W 19 12 3 L
ABS, BV, CE, CWB, DNV-GL, NAKS/HAKC,
VDTÜV
0.01 1.7 0.4 12 18.2 0.04 2.6 - - - - - 7 470 600 32 -196 75
OK Tigrod 316LSi GTAW ALL DCEN I1 ER316LSI 19 12 3 L SI
BV, CE, DB, DNV, GL,
NAKS, VDTUV0.01 1.7 0.9 12.2 18.3 0.05 2.6 0.15 0.01 0.02 0.06 - - 500 630 33 -196 90
GMAW
OK Autrod 308L GMAW ALL DCEP M12, M13 ER308L G 19 9 L
ABS, NAKS/HAKC
0.02 1.9 0.4 9.8 19.8 0.2 0.15 0.05 - - - - 9 400 560 36 -196 35
OK Autrod 308L LF GMAW ALL DCEP M12, M13 ER308L G 19 9 L N/A 0.02 1.8 0.5 10.7 19.7 - - 0.07 - - - - 5 390 550 36 -196 40
OK Autrod 308LSi GMAW ALL DCEP M12, M13 ER308LSI G 19 9 L SI
BV, CE, CWB, DB, DNV-GL, NAKS/HAKC,
VDTÜV
0.01 1.8 0.9 10.5 19.9 0.15 0.1 - - - - - 9 400 570 36 -196 45
OK Autrod 309L GMAW ALL DCEP M12, M13 ER309L G 23 12 L
CE, NAKS/HAKC
0.02 1.8 0.4 13.4 23.2 0.1 - 0.05 - - - - 10 440 600 41 -110 90
OK Autrod 316L GMAW ALL DCEP M12, M13 ER316L S 19 12 3 L
CE, DB, NAKS/HAKC,
VDTÜV0.01 1.7 0.4 12 18.2 2.6 - 0.04 - - - - 7 350 590 42 -196 55
OK Autrod 316LSi GMAW ALL DCEP M12, M13 ER316LSI G 19 12 3 L SI
CE, CWB, DB, DNV, VDTÜV
0.02 1.8 0.8 12 18.5 2.7 0.1 - 0.015 0.015 - - 7 400 560 37 -196 45
WELDING POSITIONS1 2 3 4 5 6 7 8 9 10 11
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EXATON STAINLESS MIG/TIG WIRES.Designed to provide unsurpassed protection against corrosion and crafted to the highest quality, Exaton filler metals provide unwavering consistency for welding stainless steel and nickel alloys in the most demanding environments. ESAB’s Exaton brand was formerly Sandvik Welding Operations.
GTAW
TYPE WELDING POSITIONS POLARITY SHIELDING
GAS CLASSIFICATIONS APPROVALS TYPICAL CHEMICAL COMPOSITION WELD DEPOSIT (%) TYPICAL MECHANICAL PROPERTIES (AWS/ ALL WELD METAL)
AWS ISO C Mn Si Ni Cr Mo Cu N S P Co Ti FNYield
Strength (MPa)
Tensile trength (MPa)
Elongation (%) °C CVN
[J]
Exaton 19.9.L GTAW ALL DCEN I1 ER308L W 19 9 L CE, VDTÜV 0.01 1.7 0.4 10.1 19.9 0.06 0.3 0.15 - - - - 9 490 600 37 -196 72
Exaton 19.12.3.L GTAW ALL DCEN I1 ER316L 19 12 3 L
CE, DNV-GL, VDTÜV
<0.02 1.8 0.4 12.5 18.5 <0.06 2.6 - <0.015 <0.025 - - 9 410 610 35 -196 50
Exaton 19.12.3.L
CRYOGTAW ALL DCEN I1 ER316L 19 12 3 L CE <=0.023 1.8 0.4 13 18.5 0.06 2.3 - <=0.003 <=0.025 - - 3 410 610 40 -196 70
GMAW
Exaton 19.9.L GMAW ALL DCEP M12, M13 ER308L 19 9 L
CE, DB, VDTÜV
<0.025 1.8 0.4 10 20 <0.5 <0.3 <0.08 - - 0.05 0.003 9 390 600 35 -196 50
Exaton 19.9.LSi GMAW ALL DCEP M12, M13 ER308LSi 19 9 L Si
CE, DB, VdTÜV
<0.025 1.8 0.9 10.5 20 <0.3 - <0.06 <0.015 <0.025 0.06 - 8 390 600 42 -196 50
Exaton 19.12.3.L GMAW ALL DCEP M12, M13 ER316L 19 12 3 L
CE, DNV-GL, VdTÜV
0.01 1.5 0.4 12 18.4 2.6 0.15 0.06 - - - - 9 400 560 35 -196 50
Exaton 19.12.3.L
CRYOGMAW ALL DCEP M12, M13 ER316L 19 12 3 L CE <=0.023 1.8 0.4 13 18.5 2.3 - 0.06 <=0.003 - - <=0.025 3 410 610 35 -196 70
Exaton 19.12.3.LSi GMAW ALL DCEP M12, M13 ER316LSi
19 12 3 L Si
CE, DB, DNV-GL, VdTÜV
<0.025 1.8 0.9 12 18.5 2.6 - <0.06 <0.015 <0.025 - - 9 400 610 37 -196 50
WELDING POSITIONS1 2 3 4 5 6 7 8 9 10 11
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STAINLESS FLUX CORED WIRE. High quality filler metals for mission critical joints.
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FCAW
TYPE WELDING POSITIONS POLARITY SHIELDING
GAS CLASSIFICATIONS APPROVALS TYPICAL CHEMICAL COMPOSITION WELD DEPOSIT (%) TYPICAL MECHANICAL PROPERTIES (AWS/ ALL WELD METAL)
AWS ISO C Mn Si S P Ni Cr Mo FNYield
Strength (MPa)
Tensile trength (MPa)
Elongation (%) °C CVN [J]
Cryo-Shield 308L FCAW 1,2,3,4,6 DC+ M21, C1 E308LT1-1(4)
T 19 9 L P C/M 2
JIS, NK, LR, KR, DNV, BV
0.024 1.43 0.67 0.01 0.027 10 18.5 - 5 350 552 59 -196 41
Cryo-Shield 316L FCAW 1,2,3,4,6 DC+ M21, C1 E316LT1-1J
T Z 19 12 3 L P M21 2
T Z 19 12 3 L P C1 2
JIS, NK, BV, DNV-GL, KR, LR
0.026 1.5 0.7 0.008 0.025 12.4 17.5 2.2 4 400 529 50 -196 40
Shield-Bright 308L FCAW 1,2,3,4,6 DC+
M21
E308LT1-1T 19 9 L P C1/M21 2
ABS, BV, CCS, CE, CLASSNK, CWB, DNV-GL, KR, LR,
NAKS/HAKC, VDTÜV
0.030 1.20 0.90 0.007 0.025 10.1 19.3
- 11
410 580 44
-196 30
C1 0.025 1.10 0.70 0.007 0.025 10.0 19.1 372 568 61
Shield-Bright 316L FCAW 1,2,3,4,6 DC+
M21
E316LT1-1
T 19 12 3 L P C1/M21 2
ABS, BV, CE, CLASSNK, CWB, DNV-GL, KR, LR, NAKS/HAKC, RS,
VDTÜV
0.030 1.20 0.90 0.010 0.027 12 18.5 2.70
11
450 580 40
-196 26
C1 0.028 1.10 0.80 0.010 0.027 11.8 18.5 2.60 442 570 53
Shield-Bright 309L FCAW 1,2,3,4,6 DC+
M21
E309LT1-1T 23 12 L P C1/M21 2
ABS, BV, CCS, CE, CLASSNK, CWB, DNV-GL, KR, LR,
NAKS/HAKC, VDTÜV
0.030 1.30 0.90 0.007 0.024 12.5 23.5
- 15
377 559 39
-196 18
C1 0.029 1.10 0.80 0.007 0.024 12.4 23.1 368 543” 44
WELDING POSITIONS1 2 3 4 5 6 7 8 9 10 11
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STAINLESS STEEL SAW WIRES AND FLUXES. High quality filler metals for mission critical joints.
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TYPE WELDING POSITIONS POLARITY SHIELDING
GAS CLASSIFICATIONS APPROVALS TYPICAL CHEMICAL COMPOSITION WELD DEPOSIT (%)TYPICAL MECHANICAL PROPERTIES (AWS/ ALL WELD METAL)
AWS ISO C Mn Si S P Ni Cr Mo N FnYield
Strength (MPa)
Tensile trength (MPa)
Elongation (%) °C CVN
[J]
Exaton 15W / Exaton 19.9.L SAW 1, 2, 3, 11 DC+ - ER308L S A AF 2 VDTÜV 0.02 1.2 0.6 0.012 0.025 10 19.5 - 0.05 6 390 560 35 -196 30
Exaton 15W/ Exaton 19.12.3.L CRYO SAW 1, 2, 3, 11 DC+ - ER316L 19 12 3 L - 0.021 1.5 0.5 0.003 0.023 12.8 18 2.3 0.06 3 415 560 34 -196 46
Exaton 35WF/15W/ Exaton 19.12.3.L
CRYO*SAW 1, 2, 3, 11 DC+ - ER316L 19 12 3 L - 0.021 1.5 0.5 0.003 0.023 12.8 18 2.3 0.06 3 415 560 34 -196 46
OK Flux 10.99/OK Autrod 308L SAW 1, 2, 3, 11
AC
- ER308L S 19 9 L -
0.025 1.9 0.3 0.01 0.02 9.8 19.2 0.1 0.07 6 400 560 36 -196 55
DC+ 0.02 1.9 0.3 0.01 0.02 9.8 19.2 0.1 0.07 6 400 560 36 -196 50
OK Flux 10.99/OK Autrod 316L SAW 1, 2, 3, 11 AC - ER316L S 19 12 3 L - 0.025 1.7 0.4 0.01 0.02 12.0 18.3 2.6 0.05 6 410 570 35 -196 70
*Only available in the U.S.
WELDING POSITIONS1 2 3 4 5 6 7 8 9 10 11
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EQUIPMENT
SHIELD METAL ARC WELDING (SMAW).
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Caddy Tig 2200i AC/DCn Portable AC/DC welding inverter,
applicable for on-site assembly and maintenance
n Professional TIG/MMA function, available for welding aluminum alloy, stainless steel, Ni-based steel, etc.
n Compact, reliable, dust-free, and durable
Origo Tig 3000i AC/DCn Medium-duty AC/DC TIG
welding inverter, available for water-cooling unit
n DC pulse TIG, AC/DC TIG function
n Pulse, AC balance, and frequency are adjustable
n Available for welding aluminum alloy, stainless steel, Ni-based alloy, etc.
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Power sources.
Renegade ES300in An inverter-based MMA/Stick and LiveTIG
machine with extreme power-to-weight ratio
n Compact format makes it easy to carry and bring to any jobsite
n High duty cycle and the ability to run the machine on long mains and welding cable makes this a superior welding machine for both on-and off-site applications
n Features an automatic input voltage sensor and can operate with any input voltage between 230V and 480V 3-phase
n For professional MMA welding with electrodes up to 6 mm (.24 in.) with a high duty cycle of 300 A at 40%
n Ideal for operation in high ambient temperature
BACK TO LNG TANK APPLICATIONS
FLUX CORED ARC AND GMAW WELDING.ESAB’s mechanized FCAW and GMAW solutions are ideal for high productivity
welding of LNG applications.
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Aristo 500ix n A reliable and easy-to-use multi-process welding
machine designed for heavy-duty productivity
n Up to 500 A delivered with superb arc characteristics
n High duty cycle for long runs across a variety of applications – delivers 400 A at 100% duty cycle or 500 A at 60% duty cycle
n IP23 rating for outdoor and indoor use in rough environments
n Wide input voltage range to support regional requirements
n Multiple operator system racks are available upon request
Robust Feed Pro | Robust Feed Pulse | Robust Feed U6n Equipped with a new precision wire drive
system with enough power to handle up to 2.0 mm (39/500 in.) solid wire and 2.4 mm (9/100 in.) cored wire
n Great portability with ergonomic handles, five lifting points, and safe for crane lifting handles
n Weatherproof, enclosed design that withstands rain from all directions and inside heater ensures the filler metal is kept dry
n Large, sun-friendly display and clear controls make setup efficient and easy – even when wearing gloves
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Railtrac B42Vn Unique and flexible multi-purpose
welding system
n Designed for horizontal, curvature, and vertical up/down weaving and non-weaving welding applications
n Advanced rail bound tractor with 5 programs for weaving, adjustable welding length, weld parameters, start and end sequence for optimal mechanized welding solution.
n Precision stepper motors both for drive and weaving functions for smooth and accurate motion
n Easily connects to most wire feeders and can also be battery-operated
Warrior 500in Multi-process welding machine
designed for heavy-duty productivity
n Outstanding arc performance and energy savings
n Delivers 400 A or 500 A at 60% duty cycle
n IP23 rated for outdoor and indoor use in rough environments
n Wide input voltage range to support regional requirements
n Intuitive user interface and glove-friendly knobs
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ALUMINUM GAS METAL ARC WELDING (GMAW).Designed for the needs of aluminum welding in various environments, ESAB complete Al package offers the
performance and flexibility you need for tank suspended deck welding.
Contact your local ESAB sales representative for a detailed configuration of a push-pull system tailored to your specific application.
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Aristo 500ix Robust Feed Pulse Robust Feed U6 ESAB MXH push-pull torches Tweco Pullmaster push-pull torches
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GAS TUNGSTEN ARC WELDING (GTAW).Best in class/ high quality TIG equipment for a demanding piping job.E
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Origo Tig 3000i AC/DCn Medium-duty AC/DC TIG
welding inverter, available for water-cooling unit
n DC pulse TIG, AC/DC TIG function
n Pulse, AC balance, and frequency are adjustable
n Available for welding aluminum alloy, stainless steel, Ni-based alloy, etc.
Origo Tig 4300iw AC/DCn Heavy-duty TIG welding inverter with
built-in water-cooling unit
n DC pulse TIG, AC/DC TIG function
n Pulse, AC balance, and frequency are adjustable.
n Available for welding aluminum alloy, stainless steel, Ni-based alloy, etc.
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Renegade ET300i Renegade ET300iP n Inverter-based high-frequency
TIG (HF) and MMA/Stick machines with extreme power-to-weight ratios
n Compact format makes them easy to carry and bring to any jobsite
n High duty cycle and the ability to run the machine on long mains and welding cable
n Automatic input voltage sensor and ability to operate with any input voltage between 208 V and 528 V in 3-phase, and 230V in single phase with up to 100 m (328 ft.) long input cables
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WELDING AUTOMATION
SUBMERGED ARC WELDING.SAW equipment from the expert in SAW welding.
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A6 Mastertracn Heavy-duty welding tractor available for single wire,
twin, tandem SAW, and gas-shielding welding
n For welding the electrode with a maximum diameter of 6 mm (15/64 in.)
n Available PEK digital controller for accurate welding
Aristo 1000 AC/DCn AC/DC SAW power
with state-of-the-art inverter technology
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Versotracn Versatile and operator-friendly
welding tractor
n Modular design makes the tractor perfect for any application
n Can be configured for MIG, SAW, and SAW twin welding applications, as well as three- and four-wheel versions for optimum stability on any surface
TAFn Square wave AC power source
that convert the secondary voltage from a sinus wave via a thyristor controlled rectifier bridge to a square wave arc voltage with excellent strike characteristics and good welding properties
LAFn Three-phase, fan-cooled DC
welding power source designed for high productivity automated submerged-arc welding (SAW)
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SAW AUTOMATIC GIRTH WELDING OF HORIZONTAL TANK WELDS.Highly durable and functional equipment.
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n Easy operation with control panel” (PEK or EAC10)
n Operator safety CE approved
n Other models are available:
- Slim Line with a narrower cage
- Naked version without the cage
n Manufactured by ESAB in Sweden
n Additional accessories allow for further customization:
- Flame cleaner torch
- Motorized slides
- Twin arc kit
- Cabin lighting
- Wind protected canvas
Circotechn The Circotech series is designed for SAW automatic girth welding
of horizontal tank welds
n Available in single and double-sided version
n Ideal for on-site erection of large storage tanks, silos, and similar cylindrical objects
n Self propelled on a rail. Versions are available depending on tank erection method:
- using the top plate edge as a rail (bottom-up method)
- rail temporary fixed to the shell
- on a stand-alone ring outside the shell (top-down/ jack-up method)
30 BACK TO LNG TANK APPLICATIONS
WELDING AUTOMATION FOR PIPING. Part of the ESAB portfolio of products, Arc Machines, Inc. (AMI)
equipment offers innovation and reliability for orbital tube welding.
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Model 317 power supply – Orbital Welding Controllern 100% duty cycle with the highest
power/weight ratio in the industry
n Modern touchscreen improves performance and efficiency
n Advanced orbital welding features include automated pipe schedule generation
Oxygen Analyzer
n Best-in-class oxygen measurement system for orbital welding
n High precision and reliability
n Hard-wired or wireless mode
Model 79 Series Precision Weld Heads n Designed for pipe sizes 19 mm (0.75 in.) to 170mm (6.625 in.)
n Arc Voltage Control (AVC) for precise gap control
n Unique integral clamping system for quick adjustments
Model 15 Large-Diameter Weld Head n For all pipes 76 mm (3 in.) up to an unlimited size
n Low radial axial clearance for GTAW welding
n Delivers exceptional weld quality and consistent results
Model 81 Small-Diameter Weld Headn Full function orbital pipe weld head featuring
programmable Arc Voltage Control, Torch Oscillation, onboard Wire Feeder and Travel in a very compact package
n Designed for pipe sizes from 48 mm (1.9 in.) up to 142 mm (5.563 in.)
n For applications with limited axial and radial clearances
31 BACK TO LNG TANK APPLICATIONS
CUTTING AND GOUGING
CUTTING AUTOMATION.ESAB’s mechanized cutting solutions offer state-of-the-art technology to
boost productivity, reduce downtime, and deliver an exceptional return on investment.
DMXThe next generation of plasma bevel cutters, DMX features a simplified mechanical design and revolutionary motion system that improves performance, reliability, and safety.
iSeries Plasma SystemsInnovatively designed from top to bottom, iSeries delivers superior quality, high productivity, ultimate flexibility, and the lowest operating cost in the industry.
VBA WristThe premier solution for automated 3D cutting on heavy pipe, tube, and dome applications, driven by powerful, easy-to-use 3D programming software.
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MANUAL PLASMA CUTTING AND GOUGING. ESAB offers a complete line of manual plasma cutting machines. Contact your local representative for more information.
Cutmaster 60in Offers the highest power-to-
weight ratio in its class
n Built for portability and durability with the integral multi-handle design, available in either a 1-phase or 3-phase unit
n 50% duty cycle at 60A with automatic multi-voltage detection from 208-480V
n Up to 20 mm (.75 in.) recommended cut capacity with maximum sever of 38 mm (1.5 in.) and 20 mm (.75 in.) pierce capability
Cutmaster 102/100n Weighs 28.1 kg (62 lb.)
and provides 100 A of cutting power
n This unit combined with the 1Torch® has a maximum cut capacity of 45 mm (1.75 in.)
n Front Panel LEDs indicate status conditions for maximum efficiency
n Versatile 1Torch with ATC disconnect makes it easy to add lead extensions or convert to a machine torch
n True Guard roll bar provides easy transportation and protection for unmatched durability
Cutmaster 152/120n Weighs only 28 kg (62 lb.)
and offers multi-voltage 1-or 3-phase input capability
n Provides 120 A of cutting power for a 30 mm (1.25 in.) recommended cut and 50 mm (2 in.) maximum cut
n Storage compartment for convenient access to spare parts and consumables
n Versatile 1Torch with ATC disconnect makes it easy to add lead extensions or convert to a machine torch
n Auto Pilot Restart feature instantly reignites the pilot arc while cutting expanded metals
*Branding and naming of manual plasma lineup may vary by region. Ask your ESAB representative for details.
Accessories essential for on-site application: n 1Torch (R) SL100 15m (50 ft)
n 1Torch ATC Lead extension 15m (50 ft)
Drag Tip Cutting
Standoff Tip Cutting
Drag Shield Cutting
Gouging
Drag Shield Cap
Gouging Shield Cap
DeflectorMaximum Life Shield Cup
Shield CupTip Start
CartridgeElectrode
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AIR
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AirPro X4000n The next generation air carbon-
arc metal removal torch and cable assembly
n Unique, pneumatically operated upper arm and air valve design eliminate air leakage
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AIR GOUGING. Arcair invented arc gouging in 1949. As part of the ESAB family, the brand continues to be the industry leader in innovation, quality, and performance.
Arcair Professional Angle-Arc® K4000n The industry standard and most
copied manual gouging torch and cable in the world
n 15 deg. torch angle for greater operator comfort
n High impact and heat resistant front insulators protecting the torch metal parts
n Designed for Heavy Duty applications
Arcair- Matic N7500n Automatic gouging system Delivers
high productivity where gouging is an important part of the job.
n Improves productivity and cut grinding time compared to manual gougin.
Arcair Professional Angle-Arc K3000n 15 deg. torch angle for greater operator
comfort
n Optimum cable and torch weight to minimize fatigue
n Designed for Medium Duty applications
CutSkill Gouging Electrodesn Cost-efficient electrode copper-coated
electrode that delivers professional-level quality
n Operates at lower amp and has lower metal removal rate
Arcair Gouging Electrodesn High-grade, all-purpose
copperclad pointed gouging electrode
n Controlled copper coating improves electrical conductivity and helps maintain electrode diameter at the point of the arc
BACK TO LNG TANK APPLICATIONS
DIGITAL SOLUTIONS
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ESAB DIGITAL SOLUTIONS.ESAB Digital Solutions is a complete suite of digital services that brings fabrication into the 21st century – and beyond. Put the power of data to work to maximize productivity, ensure consistent quality, track consumption, avoid downtime, and more.
WeldCloud is a cutting-edge software platform that allows you to manage your welding operations like never before. Secure and scalable, WeldCloud constantly tracks weld data. Real-time information is conveniently accessible via laptop, desktop, or mobile device.
MULTIPLE FUNCTIONALITIES TO WORK SMARTER:
n WeldCloud Productivity Discover actionable insights for continuous productivity and operational improvements
n WeldCloud Notes Central management of welding procedures, welder qualifications, and project planning
n WeldCloud Mobile App Scan barcodes of filler metals, gases, and operator badges to add data and detail to each welding session
PRODUCTIVITY Analyze arc-time efficiency by department, shift, welding asset, and time
REPORTS Productivity reports are automatically emailed to provide an instant view of relevant production data
CONSUMPTION View filler metal consumption by type and weight to clarify cost per weld
EVENT MANAGEMENT Receive SMS alerts on critical events to prevent unplanned downtime
QUALITY Track welding parameters against your WPS, assuring quality welds in real time
WELD SESSIONS In-depth record of individual weld seams for complete weld productivity transparency
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ESAB DIGITAL SOLUTIONS.ESAB Digital Solutions is a complete suite of digital services that brings fabrication into the 21st century – and beyond. Put the power of data to work to maximize productivity, ensure consistent quality, track consumption, avoid downtime, and more.
WeldScannerEasy to operate and ruggedly built, the WeldScanner is a multi-purpose measuring device that can be used for documentation, calibration, and validation.
n Recording of welding seams for up to 64 hours of process
n Easily find the root cause of errors with error analysis
n Measure heat input, cooling time, and other welding parameters
n Simplify data access with convenient exporting
n Interactive touch screen with curve progression that shows all welding parameters
n Connect to any welding power source
WeldQAS WeldQAS is an automatic welding monitoring system that acquires real-time data from welding production, reveals inefficiencies, and enables action to optimize the production process.
n Calculate welding parameters, including heat input and deposition rate, for all welding technologies
n Patented algorithm detects pores, burn-through, wire defects (MSG), and other welding irregularities
n Identify power source errors
n Minimize non-destructive-testing (NDT) and audit efforts
n Improve productivity and traceability
n Data automatically stored on a central server
WeldCloud Universal ConnectorEasily connect virtually any power source – including non-ESAB products – to WeldCloud, giving you access to even more data without reconfiguring your systems.
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ESAB DIGITAL SOLUTIONS.ESAB Digital Solutions is a complete suite of digital services that brings fabrication into the 21st century – and beyond. Put the power of data to work to maximize productivity, ensure consistent quality, track consumption, avoid downtime, and more.
A premier cutting software platform, CutCloud enables you to record, measure, and control your cutting operations with real-time data collection and reporting.
n Advanced Production and Quality Reporting Combines Columbus™ CAD/CAM nesting data and DataLeap™ production data
n Easy to Install, Use, and Maintain Webserver application can be accessed on desktop and mobile devices, and reduces the total investment of IT hardware
n Fast, Reliable Data Recording and Data Transfer Make optimal management decisions based on process control and data acquisition from your cutting machines
n Customized Software to Automate Your Workflow Integrates with your existing systems, including ERP, MDM, MRP, QA, and more
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PPE & SAFETY
PPE & SAFETY PRODUCTS.From large-scale projects across various industries to welding hobbyists, ESAB is supremely committed
to safety. We want all of our customers to be as protected as they are productive. To that end, we’ve
developed a full range of PPE and other tools to help keep you safe while on the job. ESAB also reminds
you to comply with your local regulations and industry safety standards.
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Featured LNG safety products.n Savage A40 Helmet
n Warrior Tech 9-13 Helmet
n G50 and G50 Air Helmets
n PAPR (Powered Air Purifying Respirator) unit
n Curved MIG Gloves
n Curved TIG Gauntlet Glove
n FR Coverall Black/Yellow
n Warrior Clear safety glasses
n Warrior Smoked safety glasses
Full product availabilityTo learn about more safety solutions and what products are available in your region, visit esab.com or contact your ESAB representative.
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THE GLOBAL LEADER OF WELDING AND CUTTING SOLUTIONS.
Manufacturing excellence.
Product documents. All LNG products are supported by core
documentation such as product data sheets
(PDS) and safety data sheets (SDS).
Available at esab.com/lng
ESAB is one of a few
international companies
to have achieved the
ISO 14001 and OHSAS 18001
standards in Environmental,
Health & Safety Management
Systems across all our global
manufacturing facilities.
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At ESAB, our roots as pioneers in welding date back to 1904. Today, we remain
at the forefront of welding and cutting technology. Through our commitment
to quality, the environment, and safety, we strive to improve our products and
processes to meet the ever-changing demands of our customers.
Our complete solutions include:
n Consistent, globally available welding consumables
n High-productivity welding equipment
n Cutting-edge automation and robotics integration
n Cutting machines and software
n Full range of personal protection equipment.
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UNRIVALED SERVICE AND SUPPORT.
We offer:
n Value packages, including machine and process audits to maximize your investment
n Proactive preventive maintenance programs and maintenance contracts to keep
your equipment and software up and running ESAB plasma consumables for the
perfect cut
n Specialized repair services
n Retrofit upgrade products and packages for the latest in machine, control,
and software technology
n Complete product and process training, including advanced training programs
And, our products are backed with the most comprehensive warranty
in the business. With ESAB, you can be confident that the product you purchased
will meet your needs today and in the future.
Ask your ESAB sales representative or distributor for a complete ESAB solution.
For more information, visit esab.com.
Like all ESAB products, our LNG solutions are
backed by our commitment to superior customer
service and support. Our skilled customer service
department is prepared to quickly answer
any questions, address problems, and help with
the maintenance and upgrading of your ESAB
equipment and software.
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ESAB / esab.com