Post on 24-Oct-2014
KINKELDER STANDARD PRODUCTS
2
• HSS saw blades
• Standard range of HSS saw blades
• Geometry
• Segmental saw blades
• Standard range segmental circular saw blades
• Tungsten carbide tipped circular saw blades for wood and plastics
• Tungsten carbide tipped circular saw blades for ferrous
• Tungsten carbide tipped circular saw blades for non-ferrous
• Friction saw blades
• Circular knives
• Band saw blades
• Carbon band saw blades
• Bimetal band saw blades
• Tooth pitch determination for band saw blades
• Application matrix HSS saw blades
• Formulae for calculations
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5
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8
9
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14
15
16
17
18
19
20
21
22
23
3
Contents
HSS
4
HSS saw blades
3000
A bright saw blade does not have any surface treatment. It is ideal for cuttingnon-ferrous metals such as brass, aluminium and so on.
A steam treated saw blade has a Ferric Oxide surface coating for a longerblade life. It is mainly used for cutting steel on manual and semi-automaticsawing machines.
A flash chrome coated blade has a thin layer of chrome, produced in an electrolytic process. It protects the blade against corrosion and pick-up, and is generally used for cutting brass and copper.
Economy 3000A high performance saw blade at an economic price
Product concept
Economy 3000 is a very cost effective saw blade with a sophisticated coating for wear protection. A special coating procedure has been developed in order to create a coating with a very low friction coefficient at an attractive price level.
Product advantages
Ideal for cutting tubes and profiles, Economy 3000 cuts much faster than a steam treatedblade. Higher cutting speeds can be achieved as the coating protects the saw blade againstside welding.
Application
Economy 3000 can be used on manual, semi automatic and automatic sawing machines. It’s ideal for cutting thin wall tubes, in mild and stainless steel.
5
Standard range of HSS saw blades
Our product range also includes
saw blades with non-standard
dimensions, such as diameter,
thickness, bore, pinholes,
tooth pitch and tooth form.
Max. side run out (mm)
630 50/80 180/220 0,40 0,35
600 50/80 190 0,40 0,35
570/580 50/80 140/190 0,40 0,35
525 50 140 0,40 0,35
500 40/50 140 0,40 0,35
400 40/50 120 0,30 0,25
300 32/38/40 100 0,25 0,20
275 32/40 100 0,25 0,20
200 32 90 0,20 0,15
Kerfmm
1,21,62,01,21,61,82,02,01,21,62,01,62,02,53,01,62,02,53,01,62,02,53,02,02,53,02,02,53,02,02,53,03,52,53,03,52,53,03,54,03,03,54,03,03,54,03,03,54,05,03,54,03,04,05,04,05,04,05,04,05,0
Boreholemm
32
32
32/40
32/40
32/40
40/50
32/40/50
40/50
50/80
Hubmm
70
90
90
100
100
120
120
130
140/190
Steamtreated,bright finished
0,20
0,20
0,20
0,30
0,30
0,30
0,35
0,35
0,40
TiN, TiAlN, TiCN, CrN,Econ. 3000Flash Chrome
0,15
0,15
0,15
0,25
0,25
0,25
0,30
0,30
0,35
Weightkg
0,300,300,400,300,400,400,500, 500,400,500,600,600,700,901,100,700,801,101,300,801,001,301,601,101,401,701,201,501,801,501,802,002,302,002,503,002,503,003,504,003,003,504,003,504,004,504,005,005,506,905,505,705,006,507,906,808,207,008,407,508,60
Diametermm
175
210
225
315
325
370
425
450
550/560
350 32/40/50 120 0,30 0,25
250 32/40 90 0,25 0,20
6
Bore and Pinhole combinations
Standard range HSS sizes
B
A
C
A Bore
B PCD
C Pinholes
Pinhole combinations (mm)
2/8,5/45 2/11/632/8,5/45 2/9/50 2/12/642/8,5/45 4/9/50 2/12/64
2/8,5/55 4/12/642/15/80 4/12/642/15/80 2/15/100 4/12/64
4/15/804/18/1004/15/85
4/23/120
Bore ø (mm)
32
40
50
80
Steel grades
Steel specification Alloys
HS 6-5-2 M 2 DIN 1.3343HS 6-5-2-5 M 35 DIN 1.3243
HardnessHRC ±1
6466
C
0,90%0,95%
W
6,3%6,3%
V
1,75%1,75%
Mo
5,0%5,0%
Cr
4,1%4,1%
Co
-5,0%
Number of teeth and tooth pitches (T in mm)
Diametermm
175
200210225250275
300315325350370
400425450
500525550570
600630
T 5
110
128130150160180
200200200220220
250260280
310330340360
380380
T 4
140
160160180200220
240250250280300
320350
T 3
180
200210220240280
320320320350
T 6
90
100110120128144
160160170180190
200220240
260270280300
320320
T 7
110120
140140150160160
180180
T 8
64
728490100110
120120130140140
160160180
200210220220
240240
T 9
80
96
110110110120120
140140
T 10
8084
100100100110110
128130140
160164170180
190190
T 11
78
9090
100
120
T 12
6472
8080909090
100110120
130140140150
160160
T 14
72
8080
90100100
110120120130
130130
T 16
70
808090
100104110110
120120
T 18
707080
9090100100
100100
TOOTH SHAPEGeometry
7
CB
Chipbreaker tooth form is most effective for tube and profile cutting, particularly with PVD coated blades. It minimises burr formation even at high cutting rates.
HZ
The HZ tooth form is most suitable for solids and thick-wall tube cutting. The roughing tooth is bevelled on both sides, and is between 0.2 and 0.3 mm higher than the square finishingtooth.
BW
With BW geometry, the teeth are alternately bevelled. It is most suitable for cuttinglight gauge steel tube and sections on manual and semi automatic machines.
B
For very thin wall tubes, it is not necessary to break the chips, so the B geometry is suitablefor such applications.
AW
AW geometry has been designed for machining work, such as slotting, with thin saw blades.
A
A geometry has been designed for machining work, such as milling, with thin saw blades.
VT
Variable pitch tooth forms can be used in combination with all geometries. It is particularlyeffective for reducing vibration on interrupted cutting.
Cutting/clearance angle: 180 / 80
18°8°
45°
0.6b
b
45°
b/3
b
Max
. 0. 3
b/3
0.3-0.4
b
CBdetail
HZdetail
BWdetail
SEGMENTALSegmental saw blades
Segmental circular saw blades consist of a chrome vanadium steel body, with hardened toothed segments riveted to the periphery. This construction makes it possible to repair a segmental saw blade after heavy tooth or segmentdamage, by simply replacing one or more segments.
We produce segmental circular saw blades in diameters from 250 mm to 1610 mm. For our standard range see the table on the following page.
Our production range also includes saw blades with non-standard dimensions, such as different bores, pinholes,
tooth pitches and tooth forms.
Standard specifications
8
M2 = DIN 1.3343M 35 = DIN 1.3243(5% Cobalt)
CB, HZ, BW
180 / 80
63 - 65 HRC
Material
Tooth forms
Cutting clearance angle
Hardness
9
Diametermm
250275
300315
360
370400
425
450460
510
560630
660
710760810
860910
9601010111011201250131013201410143015101610
125,56,06,05,65,95,95,95,96,16,56,56,56,56,26,26,56,76,76,76,77,47,48,18,28,28,68,67,78,38,88,89,47,97,97,98,48,88,88,19,59,59,510,210,211,010,5
106,57,27,26,77,17,17,17,17,37,97,97,97,97,47,47,98,08,08,08,08,98,99,79,99,910,410,49,39,910,610,611,39,59,59,51010,69,79,810,911,411,412,312,313,212,6
88,29,09,08,48,88,88,88,89,19,89,89,89,89,39,39,810,010,010,010,011,111,112,212,412,413,013,011,612,413,213,214,111,911,911,912,613,212,112,213,614,314,315,415,416,515,8
610,912,012,011,211,711,711,811,812,113,113,113,113,112,412,413,013,413,413,413,414,814,816,216,516,517,317,315,516,617,617,618,815,915,915,916,717,616,116,318,219,019,020,520,522,021,1
513,114,414,413,514,114,114,114,114,515,715,715,715,714,814,815,716,016,016,016,017,817,819,519,819,820,720,718,619,921,221,222,519,019,019,020,121,119,419,521,822,922,924,624,626,325,3
416,418,018,016,817,717,717,717,718,219,619,619,619,618,518,519,620,020,020,020,022,222,224,424,724,725,925,923,224,926,526,528,123,823,823,825,126,424,224,427,328,628,630,730,732,931,6
321,824,024,022,323,523,523,623,624,226,226,226,226,224,724,726,226,726,726,726,729,729,732,632,932,934,534,530,933,135,335,337,531,731,731,733,535,232,332,636,338,138,141,041,043,942,1
Weightkg1,01,0
1,51,5
2,0
2,53,0
3,53,5
4,04,5
6,5
7,09,09,012,0
14,016,020,020,021,026,0
29,038,045,048,068,075,077,087,093,0116,0130,0
No. ofsegm.
1212
1414
16
1616
1618
1818
18
18202020
242424
2430
3030363636363636363640
Thick-nessmm3,03,0
3,63,6
3,6
3,64,0
5,04,0
4,05,0
5,7
5,05,06,06,0
6,26,36,8
6,57,0
7,08,08,08,29,09,09,09,09,59,011,0
Bore-holemm323240403240405050405060504050504050606050505080808080808080100808010010080100100100100100100100100100100
Pinhole combinations
2/8,5/45 4/9/50 2/12/642/8,5/45 4/9/50 2/12/642/8,5/55 4/12/64 2/8,5/55 4/12/64 2/8,5/45 4/9/50 2/12/642/8,5/55 4/12/64 2/8,5/55 4/12/644/15/80 4/15/854/15/80 4/15/852/15/80 4/12/644/15/80 4/15/854/16/90 4/23/964/15/80 4/15/852/15/80 4/12/644/15/80 4/15/854/15/80 4/18/1004/12/64 2/15/80 2/15/1004/15/80 4/15/854/18/1004/16/90 4/23/964/18/1004/15/80 4/18/1004/18/1004/22/120 4/27/1604/22/120 4/27/1608/22/1424/22/120 4/27/1604/22/120 4/27/1604/22/120 4/27/1604/22/120 4/27/1604/30/200 4/30/2504/22/120 4/27/1604/22/120 4/27/1608/27/1864/30/200 4/30/2504/22/120 4/27/1604/30/200 4/30/2504/30/200 4/30/2504/30/200 4/30/2504/30/200 4/30/2504/30/200 4/30/2504/30/200 4/30/2504/30/200 4/30/2504/30/2504/30/2504/33/225 4/33/315
Standard range segmental circular saw blades
Approx. tooth pitch dependent on the number of teeth per segment
TCTTungsten carbide tipped circular saw blades for wood and plastics
Tooth forms
F Straight toothW Alternate bevel toothTF Triple chip-flat toothNEN Negative triple chip-flat toothNEP Positive triple chip-flat toothDH Roof-straight-hollow tooth
Other tooth forms can be suppliedon request
Explanation of abbreviations used
D Diameter saw bladeB Cutting widthd Diameter boreholesZ Number of teeth
TCT circular saw blades with chip limitersNo kick-back
Type LFZ1
Straight tooth form
Mainly for cutting hard and soft wood withthe grain. Can be used for cutting off thickwood and rough timber such as scaffoldingplanks.
Type LFZ2
Straight tooth form
For cutting with the grain and cross cutting in hard and soft wood. Suitable for cuttingoff rough timber such as scaffolding planks.
Type LWZ3
Alternate bevel tooth form
For cutting with the grain and cross cutting in all natural woods. For panel sizing inblockboard, plywood, veneer or plastic faced materials. Does not make high demands onthe surface of the cut.
B20˚
15˚20˚
0.8˚
B20˚
15˚20˚
0.8˚
10˚
B
10˚
20˚
15˚0.8˚
Z
121416182022
d
303030303030
B
3,23,43,73,74,04,2
D
250300350400450500
Z
242832364044
d
303030303030
B
3,23,43,73,74,04,2
D
250300350400450500
Z
14182024283232
d
30303030303030
B
3,03,23,43,73,74,04,2
D
200250300350400450500
10
11
TCT circular saw blades without chip limitersType LF
Straight tooth form
For dry hard and soft wood. Deep gullets for large chip volumes. Most suitable for ripping thick timber. Also suitable for grooving.
Type LW
Alternate bevel tooth form
The same application as LF. Also suitable for rough sawing. Not suitable for grooving.
Type QW
Alternate bevel tooth form
Mainly for cross cutting. Also suitable forveneered materials cutting with the grainas well as for soft-grained boards, gypsum sheets and linoleum.
Type UW
Alternate bevel tooth form
For board materials veneered or plastic coated on one side. For coated or surface-treated boards, insulation boards, hard plastic, hard paper and rippingsoftwood packs.
Z
32
d
30
B
3,7
D
400
20˚
15˚
B
15˚
15˚10˚
B
10˚
15˚
15˚10˚
B
10˚
Z
14182424282832364860
d
30303030253030303030
B
3,03,23,43,73,73,74,04,24,44,4
D
200250300350400400450500600700
Z
18242430363642485460
d
30303030303030303030
B
3,03,03,03,23,23,23,23,53,84,0
D
150180200250300335350400450500
Z
243034404854606672
d
303030303030303030
B
3,03,03,03,23,23,23,53,84,0
D
150180200250300350400450500
TCTTungsten carbide tipped circular saw blades for wood and plastics
Type GW
Alternate bevel tooth form
For the same materials as type UW, but with higher quality cut finish.
Type KW
Alternate bevel tooth form
For good cut finish on veneered board materials coated with plastic on one side or surface-treated. Saw cut thickness up to 50 mm.
Type VW
Alternate bevel tooth form
Same applications as type KW, butwith even higher quality cut finish. Saw cut thickness up to 25 mm. For hard paper and plastics up to 10 mmthick.
10˚
15˚10˚
B
10˚
10˚
15˚10˚
B
10˚
10˚
15˚10˚
B
10˚
12
Z
364248607284
d
303030303030
B
3,03,03,23,23,23,5
D
180200250300350400
Z
4858648096108120132
d
3030303030303030
B
3,03,03,03,23,23,23,53,8
D
150180200250300350400450
Z
36424860728496
d
30303030303030
B
3,03,03,03,23,23,23,5
D
150180200250300350400
Type UWD
Alternate bevel tooth form
Thin saw blades, resulting in less materialwastage. For high quality timber and expen-sive plastics. Also suitable for cutting off poly-propylene. Saw cut thickness up to 30 mm.
The flange diameter should be at least 1/3 of the
saw blade diameter.
Type VWD
Alternate bevel tooth form
Thin saw blades, resulting in less materialwastage. For plastic boards up to 8 mm cutheight, acrylic plastics and Tufnol/Pertinaxinsulation.
The flange diameter should be al least 1/3 of the
saw blade diameter.
Type DH
Roof-straight-hollow ground tooth form
With hollow ground face angle. For veneeredand plastic coated furniture boards.
15˚
15˚10˚
B
10˚
12˚/15˚
15˚10˚
B
10˚
18˚
15˚ 25˚
B
25˚0.4
R3
Z
34404854
d
30303030
B
2,22,42,42,4
D
200250300350
Z
4858648096
d
3030303030
B
2,22,22,22,42,4
D
150180200250300
Z
424860
d
303030
B
3,03,03,2
D
220250300
13
TCT
14
Tungsten carbide tipped circular saw blades for ferrous
D
400425500610630660710760810860910960102011201250
120
13,116,016,517,318,619,921,222,523,825,126,729,332,7
110
12,114,317,418,018,820,321,723,124,626,027,429,132,035,7
100
12,513,415,719,219,820,722,323,925,427,028,630,232,035,239,3
90
14,014,817,521,322,023,024,826,528,330,031,833,535,639,143,6
80
15,716,719,624,024,725,927,929,831,833,835,737,740,044,049,1
70
18,019,122,427,428,329,631,934,136,438,640,843,145,850,356,1
60
20,922,326,231,933,034,637,239,842,445,147,650,353,458,665,4
54
23,324,729,135,536,738,441,344,247,150,052,955,959,365,272,7
B
4,04,55,06,56,56,56,57,07,07,08,08,08,58,510,0
30
41,944,5
40
31,433,439,347,949,551,855,859,763,667,571,575,480,188,0
50
25,126,731,438,339,641,544,647,850,954,057,260,369,170,478,5
Number of teeth
Tungsten carbide tipped circular saw blades Multipurpose
Type MF
Tungsten carbide tipped circular saw blades, multipurpose
For cutting steel, aluminium sections andpipes, thin-walled sections with insulationand steel/chipboard panels. Also suitable for repairing broken pallets.
Explanation of abbreviations used
D saw blade diameterB cutting widthd bore diameter Z number of teeth
10˚ B
Z h60 0.2-0.480 0.1-0.15
12˚
Tooth pitch
Z
60808080
d
25,4
30,025,4
B
2,25
2,252,50
D
304
304355
Larger sizes can also be supplied
TCT
15
Tungsten carbide tipped circular saw blades for non-ferrous
Type NEN negative rake
Negative triple chip-flat tooth form,noise reduced
Particularly suitable for thin walled sectionsof aluminium and plastic.
Larger sizes can also be supplied
Type NEP positive rake
Positive triple chip-flat tooth form, noise reduced
Particularly suitable for cutting non-ferrousmaterials (such as aluminium and copper) inthe form of thick walled sections and tubesas well as solid materials. Also suitable forcutting various types of plastics (includingimpact resistant plastics such as lexane, PVC,rod and sheet material). For metal cutting theuse of a coolant improves the service life ofthe saw blade and gives an even better cutquality.
Larger sizes can also be supplied
-6˚
0.3˚15˚
B
5˚
0.3˚15˚
B
Tooth forms
F Straight toothW Alternate bevel toothTF Triple chip-flat toothNEN Negative triple chip-flat toothNEP Positive triple chip-flat toothDH Roof-straight-hollow tooth
Other tooth forms can be suppliedon request
Explanation of abbreviations used
D Diameter saw bladeB Cutting widthd Diameter boreholesZ Number of teeth
Z
48646448608068886072967284108967296108968010880100/120
d
30
3030
30
30
30
5030
3030
30
B
2,8
3,03,2
3,2
3,2
3,2
3,83,8
3,84,0
4,4
D
200
220250
275
300
350
370400
420450
500
Z
48646448608060729672841087296966080/1086080100/120
d
30
3030
30
30
30
3030
30
B
2,8
3,03,2
3,2
3,2
3,8
3,84,0
4,4
D
200
220250
300
350
400
420450
500
FRICTIONProduct
Kinkelder friction saw blades are available in Chrome Vanadium Steel to DIN 1.2235 orTungsten Manganese steel DIN 1.2604.
The tooth styles and cutting angles are determined by the machine type and specification andhardness condition of the material to be sawn (blade life can be further increased by applyinga chrome coating).
Our standard range covers diameters of 200 mm to 1200 mm. Larger diameters are available tospecial order.
Application
The ideal peripheral speed range is 100 - 140 m/sec.
Feed rates can vary from 80 - 2000 mm/min dependant on sawing conditions
Friction saw blades are used for sawing steel tubes and profiles at temperatures below 2500 C
Friction saw blades
•
•
•
16
CIRCULAR KNIVESProduct
Kinkelder supplies various types and sizes of circular knives to suit customers’ applications.
Our circular knives are heat treated to a hardness of 58 - 60 or 63 - 65 HRC, with bright finishas standard. In addition to standard knife edge, various tooth forms are available for specificapplications.
Circular knives are available within a diameter range of 100 mm - 600 mm.
Application
Our circular knives are used for a wide range of applications including, cutting thin walledtubes, rubber, leather, paper, board, isolation and synthetic materials
The peripheral speed (V) must be at a maximum 30 m/sec. See page 23 of this brochure for the calculation of the peripheral speed
Circular knives
•
•
17
BAND SAW BLADESBand saw blades
18
Introduction
Kinkelder offers bi-metal and carbon bandsaw blades in widths ranging from 3 mmto 80 mm and various thicknesses andtooth forms depending on the material tobe cut. Band saw blades can be suppliedas welded loops or in coil form.
On the following pages you will find details ofthe standard Kinkelder band saw blades.
CARBONThe Kinkelder band saw blade is of the highest quality and ideal for use for many jobs arisingin the workplace. This saw is specially suitable for the sawing of wood. The Kinkelder flexbackcarbon band saw blade is made of tool steel with hardened teeth and a flexible back, which isexcellent for absorbing the shocks which occur during sawing.
Carbon band saw blades
Width x thickness mm6 x 0,658 x 0,6510 x 0,6513 x 0,6516 x 0,8020 x 0,8025 x 0,90
Hook
2
Number of teeth per inch (25,4 mm)Standard
4
4
* with wavy set
Flexback carbon band saws
6666666
10101010101010
1414141414*
14*
14*
181818181818*
2424*
24*
24*
24*
2424
8888888
4444444
33333
19
6666
32*
32*
inch1/4 x 0.0255/16 x 0.0253/8 x 0.0251/2 x 0.0255/8 x 0.0323/4 x 0.0321 x 0.035
BIMETALBimetal band saw blades
Kinkelder bimetal band saw blades have a fatigue resistant chrome steel flexible backing withtooth tips in high alloy tool steel. The tips are electron beam welded to the body for maxi-mum strength and the teeth are milled, set and hardened to 67 - 69 HRC. Bimetal band sawblades are available in tip steel specifications M 2 = HS 1-5-1-8, M 42 = HS 2-10-1-8 and M 51 = HS 10-4-3-10. Our applications experience enables us to recommend the most costeffective combination of tooth geometry and machining conditions to maximise customers’ production output.
M 42 bimetal band saw blade
The cobalt molybdenum tooth tips on M 42 band saw blades are hardened to 67 - 69 HRC. For alloy and stainless steel applications up to 1400 N/mm2 tensile, a combination of high cutting rates and long blade life can be achieved.
Master ground toothing available on request
Kinkelder M 51 bimetal band saws
These saw blades have a tempered alloy steel backing and HSS M 51 tooth tips. The highcobalt and tungsten content of the tooth tips ensures very high heat and mechanical wear-resistance. M 51 band saw blades are most suitable for cutting heat-resistant steel, stainless steel, nickel-base-alloys and general steels up to a hardness of 50 HRC.
Width x thickness mm
34 x 1,141 x 1,354 x 1,6
Number of teethper inch
M 42 bimetal band saw blade
M 51 bimetal band saw
20
2/32/3 2/3
3/43/43/4
4/64/6
Hook Number of teethper inch (25,4 mm)
44
1,5/21,5/2
0,750,75
1,251,251,251,251,251,25
222
22
33333
3
444444
666666
6
1,1/1,61,1/1,61,1/1,61,1/1,6
1,5/21,5/21,5/21,5/21,5/2
2/32/32/32/32/32/32/3
3/43/43/43/43/43/4
6/10
6/106/106/106/10
8/12
8/128/128/12
10/1410/1410/1410/1410/1410/1410/1410/14
0,75/1,250,75/1,250,75/1,25
5/85/85/85/8
5/65/6
5/6
4/64/64/64/64/64/6
4/54/54/54/54/5
Combi
66
88
88
10101010
1010
1414141414143
3
Width xthickness mm
6 x 0,610 x 0,613 x 0,66 x 0,910 x 0,913 x 0,920 x 0,927 x 0,934 x 1,141 x 1,354 x 1,354 x 1,667 x 1,680 x 1,6
inch
1/4 x 0.0253/8 x 0.0251/2 x 0.0251/4 x 0.0353/8 x 0.0351/2 x 0.0353/4 x 0.0351x 0.0351-1/4 x 0.0421-1/2 x 0.0502 x 0.0502 x 0.0632-5/8 x 0.0633-1/8 x 0.063
TOOTH PITCHRecommendations for tooth pitch to be used for tubes
Recommendations for tooth pitch to be used for solid material
Tooth pitch determination for band saw blades
d D
Material diameter mm
tot 1010-3030-5050-8080-120120-200200-400300-700>600
Number of teeth (TPI)
1410864321,250,75
Number of teeth (TPI)
10/148/126/105/84/63/42/31/20,75/1,25
Recommendation solid material
Outside diameter D (mm)
500
6/105/84/64/63/43/43/42/32/32/32/32/3
300
8/126/105/84/64/64/63/43/42/32/32/32/3
200
10/148/126/105/84/64/64/63/43/42/32/32/3
150
10/148/126/105/85/84/64/64/64/63/43/42/3
Wall thickness d mm
234568101215203050
120
1410/148/126/105/85/84/64/64/63/43/4
100
1410/148/126/105/85/85/84/64/64/63/4
80
1410/148/128/126/106/105/84/64/64/63/4
60
141410/148/126/106/105/85/85/84/6
40
141410/148/128/126/106/105/85/8
20
141410/1410/148/128/12
Material diameter mm
tot 2515-4025-5035-7050-10080-180130-300220-600>600
Number of teeth per inch (TPI)
Regular pitch Combi pitch
21
inch
0.0800.1250.1870.2180.2500.3120.3750.5000.6250.7501.0002.000
APPLICATIONSApplication matrix HSS saw blades
22
Aluminium
80-1800
80-1800
125-1800
250-1800
80-1800
Tooth pitch recommendation
D (mm)
Tooth pitch (mm)
Round
Square
Thick wall tube
Thin wall tube
RSJ
Channel
10
5
5
5
4
20
7
7
7
5
Speed recommendation
Material type
Peripheral speed (M/min)
Round
Square
Thick wall tube
Thin wall tube
RSJ
Channel
Non-ferrous
30
9
9
7
6
13
40
10
10
8
6
13
50
11
11
9
7
13
60
12
12
9
7
14
70
13
13
9
7
14
80
14
14
10
8
13
14
90
15
15
10
8
13
14
100
16
16
10
8
13
14
110
17
17
11
9
13
14
120
17
17
11
9
13
15
130
18
18
11
9
14
16
140
19
19
11
9
14
16
150
20
20
11
9
15
16
Structuralsteels
30-60
30-60
40-80
50-120
48-80
30-60
Specialsteels
20-40
20-40
20-50
25-80
20-50
20-50
Stain-less
5-30
5-30
5-40
10-50
10-40
10-40
Caststeel
15-30
15-30
15-30
Castiron
10-40
10-40
10-50
Copper
200-400
200-400
200-500
350-650
Brass
350-600
350-600
350-750
400-900
Bronze
25-125
25-125
25-125
CALCULATIONSNumber of teeth
d x 3,14Z =
t
d = Diameter of saw blade in mmt = Pitch in mm Z = Number of teeth
Tooth pitch
d x 3,14t =
Z
Formulae for calculations
Peripheral speed
d x n x 3,14V =
1.000
V = Peripheral speed in M/minn = RPMd = Diameter of saw blade in mm
RPM
V x 1.000n =
d x 3,14
For best cutting results (except on cast iron) and to prevent pickup and saw blade breakage, we recommend the use of certified environmentally-friendly Kinkoil or Kinkspray. Oil/water ratiofor Kinkoil is 1:20 for sawing applications. Both coolants are excellent for use on other machining, milling, boring or tapping applications.
23
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Kinkelder BVCorporate Headquarters Nijverheidsstraat 2(Industrial area Zuidspoor)P.O. Box 242NL-6900 AE Zevenaar The NetherlandsT:+31 (0)316 58 22 00F:+31 (0)316 58 22 17info@kinkelder.nlwww.kinkelder.nl
KR SawsAbbey Industrial EstateBodmin RoadCV2 5DB CoventryUnited KingdomT:+44 (0)2476 61 09 07F:+44 (0)2476 61 07 06paul@krsaws.co.ukwww.krsaws.co.uk
Sepio spol. s.r.oHlavni 51768 32 ZboroviceCzech RepublicT:+420 (0)57 336 91 35F:+420 (0)57 336 92 88sepio@snt.czwww.sepio.cz
Alabama Cutting TechnologiesAlabama Saw Division112 Chula Vista DriveP.O. Box 770Pell City, AL 35125USAT:+1 (0)205 884 49 71F:+1 (0)205 338 33 86info@alcuttingtech.comwww.alcuttingtech.com
Kinkelder Saw Inc 8200 Rhonda Drive Canton, MI 48187USAT:+1 (0)734 453 11 99F:+1 (0)734 453 54 90sales@kinksaw.com
A Company with a World Wide Vision
Edge Service BV De Hondert Margen 14P.O. Box 36NL-2678 ZG De Lier The NetherlandsT:+31 (0)174 51 80 11F:+31 (0)174 51 81 11info@edge-service.nlwww.edge-service.nl
Kinkelder France375 rue de Champ Moyen54710 Fleville Devant NancyFranceT:+33 (0)3 83 53 97 13F:+33 (0)3 83 53 97 14kinkelder@wanadoo.fr
Saws InternationalUSA Headquarters5248 27th AvenueRockford, IL 61109USAT:+1 (0)1815 965 69 00F:+1 (0)1815 965 07 61info@sawsinternational.comwww.sawsinternational.com
Alabama Cutting TechnologiesNashville Saw Division861 A Springfield HighwayGoodlettsville, TN 37072USAT:+1 (0)615 859 18 00F:+1 (0)615 859 08 08info@alcuttingtech.comwww.alcuttingtech.com
Kinkelder Saw Inc698 Hamilton StreetSomerset NJ 08873USAT:+1 (0)732 828 92 55F:+1 (0)732 828 91 85cnd@kinksaw.com
Kinkelder Belgium NV Bergensesteenweg 189B-1600 Sint-Pieters-LeeuwBelgiumT:+32 (0)2 465 64 42F:+32 (0)2 465 97 09kinkelder@skynet.be
Kinkelder France SAZAC de la Carrière Dorée59310 OrchiesFranceT:+33 (0)3 20 71 02 12F:+33 (0)3 20 84 76 21kinkelder@wanadoo.fr
Kinkelder Cutting Solutions Inc3600 Chamberlain Ln./Suite 342Louisville, KY 40241USAT:+1 (0)502 329 82 44F:+1 (0)502 329 82 90cpridge@mindspring.com
Alabama Cutting TechnologiesMemphis Saw Division8529 Aeron LaneSouthhaven, MS 38671USAT:+1 (0)662 393 04 88F:+1 (0)662 393 11 61info@alcuttingtech.comwww.alcuttingtech.com
For more information about our company and our High-Tech Products please see our brochure THE POWER OF INNOVATION