ThermoGrip ®

Michael Schinke, Product Manager ThermoGrip ®

ISG3400 series (2013)ThermoGrip ®

Michael SchinkeOstfildern, April 2013

ISG3400 series

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AALLROUNDERLiquide cooling

PPROFESSIONALLiquide coolingwith drying

SSTARTERAir cooling

The ThermoGrip ISG3400 series

ISG3400 series

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Ø3mm - Ø20mm Ø3mm - Ø32mm

Ø3mm - Ø50mm

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* Shrink fit holder till outside geometry 65mm – onl y with Inver coil and time limit

FIX coil Quick change system coil

Ø3mm - 32mm*

5040381

5044003

5040434

ISG3400TLK-11-FS-BIL

ISG3400TWK-11-FS-BIL

ISG3400WK1-11-FS-BILISG2400WK-8-FS-BIL

ISG2400TWK-8-FS-BIL

ISG2400TLK-8-FS-BIL

5040435ISG3400WK4-11-WS-BIL

ISG3400TLK-11-WS-BIL

5046883

ISG3400TWK-11-WS-BIL

5053098

5053582

5054459

5056264

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Market launch ISG2400 series –heating packet Ø3mm – Ø20mm

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Manual coil guidance

Air cooler position to fit toolholders as T3-W/….

Ergonomic storage for interchangeable pole discs, tools

and cooling adapter

The new ISG3400TLK

ThermoGrip® modular system ISG3400 series

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The NEW ISG3400TLK

ISG3400TLK also available with quick change coil system as

ISG3400TLK-WS

Shrink fit holder till outside geometry 65mm – only with

Inver coil and time limit

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The NEW ISG3400TLK

Shrink holders can be moved easily

15 Liter Emulsions tank

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Manual coil guiding and cooling tower movement -no compressed air required

Withhin a few seconds the shrink-fit holder will be cooled with the "Cool Down" technique

without moving the hot shrink-fit holder.

22l liquide tank

ALLROUNDER ISG3400TWK

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Fully automatic process „hands free“

Optionally available with coil quick change system

Fully automatic cooling and drying of the shrink-fit holder

Improve drying feature after the cooling process

PROFESSIONAL ISG3400WK

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Liquid cooler FKS3400

AutomaticAutomatic control:FKS3400A-BIL; Ident-No. 5050874

ManualManual control:FKS3400M-BIL; Ident-Nr. 5050875

The FKS3400 will launch as an STAND-ALLONE liquid cooler, which will operate independently from the shrink machine. The cooler is NOT from the control panel of ISG3400TLK controlled!

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ISG3400 series

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Accessories Liquid cooler FKS3400

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3HSK-40 / 50 / F636773726FKS03-HSK40/50

2HSK-25 / 326773725FKS03-HSK25/32

1SK 30 / 40 CAT 30/40 BT 30/406773728FKS03-SK30/40

ImageIdent No.Designation

2 3

Air gun with spiral tube for FKS3400Tool holders FKS3400

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Difference between ISG3400WK -FS and ISG3400WK -WS

200mm200mm 400mm400mm

680mm680mm

400mm400mm

ISG3400WK-FS ISG3400WK-WS

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XXSF

Software innovation ISG3400 series

Two new parameter modes for the ISG3400 software will come in middle of January. Both parameter modes are for NON ThermoGrip shrink-fit holder, the first for the standard (X) geometries, the second for slim (XSF) geometries.

Attention:You will overheat / destroy ThermoGrip shrink-fit holders with that parameter mode!

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Software innovation ISG3400 series

To heat up several shrink-fit holder in series, the operator can now interrupt the cooling process by pressing the STOP-button. This software change will come in middle for January 2013.This software change will be in the STARTER machine like ISG2400TLK (market launch March 2013), ISG3400TLK and ISG3400TLK-WS.

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5049287ISGF3414

Ident No.Designation

New accessories – stop block

The new stop block is suitable for the new Professional series for the types: ISG2400WK, ISG3400WK and ISG3400WK-WS.

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Image 1: Inserting tool adapters Image 2: Coil positioning

Accessories – additional kit invers

Application:Cutting edge of the tool > tool shank diameter

Suitable inverse for shrinking up to machine interface HSK-A63.

Induction coil only possible in combination with the quick change coil technology (... WS ...) possible.Induction coil also suitable for the earlier models of the ISG3200 series.

Shrink process:Example ISG3400WK-WS with Inverse-kit ISGZ3400WK-INV

1. Insert the tool holder extension together with tool adapters HSK-A632. Place the shrink-fit holder as shown in Image 3. Plug in the inverse coil 4. Position the stop block shown in Image 2(top shrink-fit holder = top inverse coil)5. Select "inverse shrinking" in the menu

ISG3400TWK-WS + ISG3400WK-WS

ISGZ3400WK-INV; 5051051

ISG3400TLK-WS

ISGZ3400TLK-INV; 5051052

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Easy water level identification

Min / Max Water level identification for easy tank filling.

One litre of emulsion must be added.

Level switch

When minimum water level switch is activated a message stating

„Please fill water tank”

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Improved drying feature

Improved drying feature

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Optimised and improved servicing:

Easy module replacement:

All electrical components are combined in the heating module, and can be changed quickly in a service case.

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Two Machine reference plates

Two Machine reference plates

Because of the modular concept, two data plates are always present on every

machine.

Two Machine reference plates

Where inventory lists are used by companies – This data serial number

must be registered.

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8.000 € 8.500 € 9.000 € 9.500 € 10.000 €

BILZ ISG3400WK

HAIMER Comfort NG

HOFFMANN SG1

BILZ ISG3400TWK

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„„ Cool DownCool Down ““ liquid coolingliquid cooling

•• No damage of the cutting edge by No damage of the cutting edge by cooling elementscooling elements

•• Outside geometry independentOutside geometry independent•• 10x more efficient than contact 10x more efficient than contact

cooling systemscooling systems

Heating and coolingHeating and coolingin one positionin one position

ThermoGripThermoGrip ®® modular systemmodular system•• CustomizationCustomization

•• Easy upgradingEasy upgrading

•• No risk of burning your handsNo risk of burning your hands

•• No moving of hot shrinkNo moving of hot shrink --fit holdersfit holders

Technical AdvantagesTechnical Advantages Customer BenefitsCustomer Benefits

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Explanation ISG3400 heating module

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AALLROUNDERFlüssigkeitskühlung

PPROFESSIONALFlüssigkeitskühlungMit Trocknung

SSTARTERLuftkühlung

Explanation ISG3400 cooling module

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ISG 2400… ISG3400… ISG3400..WS

Explanation designation ISG3400 series

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ISG…WK

Stand alone machinewith liquid coolingand drying

ISG…TLK

Desktop (table) machine with air cooling

Explanation designation ISG3400 series

Desktop (table) machinewith liquid cooling

ISG…TWK

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Technical information

5053098 ISG2400TLK -11-FS-BIL

Clamping range SC: 3mm - 20mmClamping range HSS: 6mm - 20mmCoil: fixedMax. Tool length: 350mm @ HSK-A63Max. cooling length: 160mm @ HSK-A63Cooling type: Air cooled (Optional liquid cooler).Cooling time: 300s (20s)Water tank: -Max. machine interface: HSK-A100 und SK50Dimension (DxWxH): 780x535x950Weight: XXX kg

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Technical information

5044003 ISG3400TLK -11-FS-BIL

Clamping range SC: 3mm - 32mmClamping range HSS: 6mm - 32mmCoil: fixedMax. Tool length: 350mm @ HSK-A63Max. cooling length: 160mm @ HSK-A63Cooling type: Air cooled (Optional liquid cooler).Cooling time: 300sWater tank: -Max. machine interface: HSK-A100 und SK50Dimension (DxWxH): 780x535x950Weight: XXX kg

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Technical information

5053582 ISG2400TWK-11-FS-BIL

Clamping range SC: 3mm - 20mmClamping range HSS: 6mm - 20mmCoil: fixedMax. Tool length: 400mm @ HSK-A63Max. cooling length: 160mm @ HSK-A63Cooling type: Liquid cooling desktop machine Cooling time: 20sWater tank: 22lMax. machine interface: HSK-A100 und SK50Dimension (DxWxH): 800x560x950Weight: 66 kg

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Movie: http://www.youtube.com/user/BilzTools?blend=2&ob=5

Technical information

5040381 ISG3400TWK-11-FS-BIL

Clamping range SC: 3mm - 32mmClamping range HSS: 6mm - 32mmCoil: fixedMax. Tool length: 400mm @ HSK-A63Max. cooling length: 160mm @ HSK-A63Cooling type: Liquid cooling desktop machine Cooling time: 20sWater tank: 22lMax. machine interface: HSK-A100 und SK50Dimension (DxWxH): 800x560x950Weight: 66 kg

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Technical information

5054459 ISG2400WK-11-FS-BIL

Clamping range SC: 3mm - 20mmClamping range HSS: 6mm - 20mmCoil: fixedMax. Tool length: 400mm @ HSK-A63Max. cooling length: 200mm @ HSK-A63Cooling type: Liquid cooling “Cool down” with dryingCooling time: 20sWater tank: 40 lMax. machine interface: HSK-A100 und SK50Dimension (DxWxH): 800x560x1720Weight: 150 kg

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Technical information

5040434 ISG3400WK-11-FS-BIL

Clamping range SC: 3mm - 32mmClamping range HSS: 6mm - 32mmCoil: fixedMax. Tool length: 400mm @ HSK-A63Max. cooling length: 200mm @ HSK-A63Cooling type: Liquid cooling “Cool down” with dryingCooling time: 20sWater tank: 40 lMax. machine interface: HSK-A100 und SK50Dimension (DxWxH): 800x560x1720Weight: 150 kg

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Technical information

5040435 ISG3400WK-11-WS-BIL

Clamping range SC: 3mm – 32 (50) mmClamping range HSS: 6mm – 32 (50) mmCoil: Quick change system - expandable up to diameter 50mmMax. Tool length: 680mm @ HSK-A63Max. cooling length: 400mm @ HSK-A63Cooling type: Liquid cooling “Cool down” with dryingCooling time: 20sWater tank: 40 lMax. machine interface: HSK-A100 und SK50Dimension (DxWxH): 800x560x1720Weight: 150 kg

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Automatic control:FKS3400A-BIL; Ident-No. 5050874

Manual control:FKS3400M-BIL; Ident-Nr. 5050875

Max. Cooling length: 350mm @ HSK-A63Type of cooling: Liquid with dryingCooling time: 20sTank volume: 15 lMax. Spindle connection: HSK-A100 und SK50Air pressure: 6 barDimensions (WxDxH): 424 x 516 x 700Weight: 22 kg

Technical information

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FAQ

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ISG3400WK-WS

Coil #2(6726142)

+

Which equipment is needed to shrink up to Ø 50mm?

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The PROFESSIONAL series

requires 4bar compressed

air supply:

ISG2400WK, ISG3400WK &

ISG3400WK/WS

Which shrink machine needs a pneumatic connection?

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NOTHING !!!

The units are delivered

fully assembled so just

“Plug and Shrink”

Power supply 3x400V / 16 A

What must be considered when installing the ISG3400TWK & TLK?

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Step 1: Take the flexible protection mat aside,and remove the bottom plate Step 2: Fill up the tank up to the liquid level indicator:

How can the tank of the ISG3400TWK be filled and cl eaned?

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