Kemppi ARC System 3 – KAS 3

Stop guessing and start knowing.

Kari Kemppi

Agenda

• Kemppi

• Introduction of Kemppi ARC System 3

• Why KAS 3?

• KAS 3 Benefits

• Reference Case: Outotec

• Q&A

2

Executive

Chairman of the

Board

Mrs. Teresa

Kemppi-Vasama

This is Kemppi

Private

family-owned

company

Established

1949

Headquarters

in Lahti,

Finland

Global revenue

114 MEUR

(2014)

16

subsidiaries

globally

649 people in

16 different

countries

CEO

Mr. Anssi

Rantasalo

Parent company:

Kemppi Group

Oy

Executive

Chairman of

the Board

Mr. Antti

Kemppi

Kemppi offices

Partners

Global network

Equipment of different technology levels

Date Presenter Name / Event Name 6

Quality & productivity requirements increasing - How much do we really know about quality of welding?

http://www.nytimes.com

Sport hall in Järvenpää 2010

A container ship MOL Comfort built 2008

Liberty ships in the 1940’s

Quality, productivity and traceability in every phase of Welding Production Process

Production

Management

Welding

Production Verification

Project

Configuration

Production

Documentation

Automated data collection &

documentation

Kemppi ARC System

Cloud/local

Welding coordinator’s tool: • Communication and deviations

• Reporting and quality

management.

Welder’s tool:

Smart Reader

ARC-Q

Barcodes

• Welder ID

• WPS ID

• Consumable ID

• Weld/Project ID

Welder ID

WPS used

Weld ID

Filler used

Welding

equipment

used

Date welded

Time welded

More to

come...

Work Order Prod.

[Issued/Released] - Weld preference

- Project

- Drawing

- ……..

Kemppi ARC System 3 toolbox

Smart-Reader

(Base) ARC-PQ ARC-PM

ARC-Q

ARC-WP

WPS [Signed]

Welder [Save]

Qualification [Signed]

Filler [Save]

Gas [Save]

Kemppi ARC System 3

Multiple site management solution

• Provides information to

ensure your subcontractors

are following your welding

quality requirements.

• Decreases need of quality

audits

• Real time welding effiency

reports for cost follow-up.

Documentation with one touch of a button

KAS Benefits

Whole welding network, monitored, documented and controlled

Collected data guarantees traceability

4

3

Complete!

1

2 Complete!

defect

19

Like to save on documenting costs? 113 502 No. of welds per year

Time spent collecting chalk marks & saving data 4 min/weld

Making annually 7 567 hours 5 full time workers per year

Costing annually 250 000 €

With Kemppi ARC System

Time spent collecting chalk marks & saving data

0 min/weld

Meaning

0 hours, or 0 days, or 0 weeks, 0 € a year

Transparency decreases repairs

by 50%

Traditional

Kemppi

solutions

50%

21

Like to save on repair costs?

400 €*

4 % NDT documented failure rate

4 540 Repairs per year

113 502 Welds per year

2 270

2 %

1 816 000 € Cost of repairs per year 908 000 €

Annual saving 908 000 €

A welding production example:

Cost of one repair

Before Kemppi ARC System After Kemppi ARC System

* Based on Cost calculation by P. Jernström 2015

Automated documentation decreases

delivery time by months

Time

Documentation

Point of delivery,

Kemppi solutions

Point of delivery,

Traditional

Welding production Documentation

Welding production €

€

Kemppi

solution

Traditional

solution

23

Like to save on project documentation? 20 No. of projects per year

Time spent for a project documentation, 1500 pages 4 weeks

…meaning

80 weeks a year

…costing 77 000 € a year

With Kemppi ARC System

Time spent for a project documentation, 1500 pages

15 mins

…meaning

1.25 hours a year

…costing 35 € a year

• collect welders' & qualifications

• collect WPSs

• collect NDT reports

• non-conformative reports

• collect weld-specific info

• print all

76 965 €

Save

KAS 3

Reference Case: Outotec

24

25

KAS 3

Q&A

26

THANK YOU