Store and Warehouse

A warehouse is a commercial building for storage of goods. Warehouses are used by manufacturers, importers, exporters, wholesalers, transport businesses, customs, etc. They are usually large plain buildings in industrial areas of cities, towns and villages.

Store and Warehouse

Trim Card: Trim cardis prepare according to PDM by attaching different types of accessories.

 SOS board: SOS board is used for the purpose of same style for different countries. As per country variation, the levels are different

TEX 60=20/2 i.e 3000m/cone

TEX 27=40/2 i.e 4000m/cone

TEX 18=60/2 i.e 5000m/cone

Management Staff

Monir Hosen(Executive) Store Room

01755-587967Total Manpower of Store Section: A-Team=19 B-Team=18 Management staff: 1

Types of store:

Trims & accessories store Types of goods (sewing & finishing items): 1)Fabric 2)Thread 3)Button 4)Interlining 5)Level 6)Zipper 7)Elastic 8)Sizer 9)Hanger10)Poly 11)Cartoon 12)Price ticket 13)Hangtag 14)Tag pin

Sample

Management Staff:

Shah Jamal, (Sample in charge)

01715-686576

Management Staff: 2 Total Manpower of Sample Section: 12

Process flow chart of Fit Sample-PP Sample:

Block Pattern

Fit Sample

Fit Comments

SMS (Salesman Sample)

Buyer Comments

PPS (Pre-Production Sample)

Merchandiser

PVH (Buying House)

Inspection

Inspection can be defined as the visual examination or review of raw materials (such as fabric, buttons, zippers, sewing threads, trims etc

Fabric defects point values based on the following:

Length of defect in Fabric Points allotted

Up to 3 inch 1

Over 3 inch up to 6 inch 2

Over 6 inch up to 9 inch 3

Over 9 inch 4

Holes and Opening

1 or less 2

Over 1 inch 4

Inspection Law

So the acceptance creation is 40 percent per 100 square yards.Calculation 7 defect points per 100 square yards:

4- Point System: The 4- point system is widely used for fabric inspection, in the united states it is known as

AAMA point grading system (AAMA- American Apparel manufacturers association.

Major Defects Found in Woven Fabric: Various types of faults found in woven fabric has mentioned in the below: Bad selvedge, Broken ends or warp, Broken picks or weft, Loose warp, Loose weft or snarl, Double end, Tight end, Float of warp, Wrong end color, Miss pick, Double pick, Weft bar, Ball, Hole,

Cutting

Fabric cutting is important in textile or garments industry. A garment will be ready to wear when it will be completed by sewing many part of fabric which are cutter in a cutting table in the lay or spread of fabric

Management Staff:

Bashar, (Cutting in charge) 01678-681804 Faruq Ahmed, (Cutting Executive) 01678-681804

 Management Staff: 01 Total Manpower of Cutting Section: A-Team=53 B-Team=59

Cutting procedure

Fabric processing Shrinkage test -100% Shade grouping-100% Side to middle-10% Head and tail-10% Skew test-10%

Cutting Methods & Defect code

Manual Methods

o Hand operated scissors

o Round knife

o Straight knife

o Drill

o Die Cutting

o Band knife

o Notcher

Defect Code:H- HoleO- Oil/Dirty markFY- Foreign yarnTY- Thin Yarn DB- Dye markSP- SpotW- WeavingK- KnotMY- Missing yarnAA- Other

Sewing Section

Sewing is an important department in garments manufacturing industry. All the parts of a garment are joined here by making stitch with the help of needle and thread.

Management Staff:

Shahin,(Production Manager) 01735-993896Management Staff: 04

Total Manpower of Sewing Section: A-Team=704 B-Team=703

Process Flow Chart for Garments Sewing Department:

Product analysis ↓Set up target for production ↓Set up machine layout on the basis of target ↓Set up operator layout on the basis of target ↓QC check of product ↓Line balancing ↓Line setup ↓Distribution all the processes ↓Cutting parts received section ↓Cutting parts distribution to the operator and helper ↓Complete parts making individually ↓QC check ↓Quality audit ↓Counting output and checking with the target ↓Final quality check (for each Garment)

I.E (Industrial Engineering)

Important formula for industrial Engineer

1. Standard Pitch Time (S.P.T) = Basic Pitch Time (B.P.T) + Allowances (%)

Quality Department

Quality means customer needs is to be satisfied. Failure to maintain an adequate quality standard can therefore be unsuccessful. But maintaining an adequate standard of quality also costs effort.

Management Staff:

Kamal Hosen, (Quality in charge) 01920-114295 

Rafiqul Islam, (Quality Manager) 01678-681804 

Management Staff: Quality: 2 Quality Assurance: 8 Total Manpower of Quality Section: A-Team=101 B-Team=111

Various Steps of Inspection & Quality Control:

Before or Pre-production Inspection The following parameters & defects are checked prior to cutting. Shade Matching Fabric Construction GSM (grams per square metrer Whales & courses if required) Diameter Dyeing Levelness Ecological parameters if required Softness Shrinkage etc.

Finishing

Finishing is the last stage of packed garments those are ready for sale. Therefore, it is one of the most important stage in whole garments manufacturing process. In a garment industry finishing section involves with garment washing, checking, final inspection, pressing, packing, etc.

Management Staff:

Arif, (Finishing Manager) 01678-681804 

Management Staff: 01 Total Manpower of Finishing Section: A-Team=132 B-Team=125

Flow chart of garments finishing are as follows-

Steps of Garments Finishing:

1. Goods Received from Sewing Section: 2. Thread Sucking by Machine: 3. Ironing: 5. Measurement Check by QC: 6. Attach Price Tags and Accessories: 7. Metal Detection: 8. Folding: 8. Packing: 9. Assortment: 10. Cartooning: 11. Final Inspection: 12.SpotRemoving

Thank you !