Post on 13-Apr-2018
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ESAB CUTTING SYSTEMS
SUPRAREX SXE-PPortal Cutting System
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Machines that can be adapted
exactly to each customers require-
ment
Process flexibility that includes
plasma, oxy-fuel and marking
Consistent high quality cutting
over the entire work area
Cutting and positioning speed
up to 20000 mm/min
Proven design and components
deliver both long term reliability
and durability
State of the art CNC technology
delivering a large number of user
benefits
User friendly machine operation
Option of widths between 3000 and
8000 mm
Up to 12 tool stations to allow for
customer present and future
requirements
High precision guidance and
positioning to allow the maximumaccuracy from the cutting process
The mo dular design o f the S UP RAREX
portal cutting s ystem me ans that it
ca n be a dapted perfectly to meet our
custo mers needs. This g uarantees a n
optimum price to performance ratio.
The S UP RAREX ca n be supplied in
three type s. Thes e d iffer in the dimen-
sions of the portal bea m, the size of
the wo rking a rea and the type a nd
complexity of the cutting tools.
Double drive sys tems w ith a positiona l
sp eed o f 20000 mm /min a re sta nda rd
for the entire S UP RAREX range .
NCE Vision PC
The NC E Vision P C Cont rol is a Win-
dow s b as ed cutting mac hine control
on Micros oft Windo ws 98 operating
system. Easy of operation and a gener-
al good overview incorporates a n array
of new fea tures.
S oftw are fea tures like menu-driven
operation, real-time tool path display,
a nd kerf-override provide a n increa se
in the productivity.
Water-
injection
plasma
cutting
ESAB CU TTING S YSTEMS ha ve over
60 years experience in designing and
manufac turing s hape cutting
ma chines. The mod ern business e nvi-
ronment req uire flexible b ut functiona l
proces ses a nd designs.
The S UP RAREX cutting s yst em use s
the ESAB CU TTING S YSTEMS e xperi-
ence to meet these c ustomer req uire-
ments . The SUP RAREX is an
extremely versa tile b ut efficient p ro-duction tool. It delivers highly efficient,
functional and eco nomica l produc tion
with a consistently high quality
sta nda rd for all the cutting proces ses .
Modular System Design
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SUPRAREX equipped with
one p lasma torch,
one p lasma arc marker and
six oxy-fuel torch carriages
Mass production with up to
12 oxy-fuel torches
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High-dynamic dr ive technology Precise l inear guidance of cutt ing tools
(option)
Drive speeds up to 20,000 mm/m in Dynamic and prec ise too l carriages
Sturdy por tal design Easy accessable components for easy
maintenance
Minimum p arking space required
space saving
ESAB are responsible for all the parts
on the SUPRAREX system, therefore
all mac hine compo nents are des igned
to integrate and intera ct to get her. The
design of the main beam and the cut-
ting carriage allows for a parking area
outs ide the w orking a rea . This s ave s
space and maximises the cutting area.
The integra tion o f the m ac hine d rives
and side ca rriag es in a central position
not only optimises the machine perfor-
manc e it minimises the ma chine dead
length w hich a ga in sa ves valuable
space .
Serviceability of the machine is a very
important aspect of the design and all
machine components have been made
read ily ac ces sible for ease of mainte-
nanc e. The use of sta nda rdised com-
ponents a lso ens ures that ma intenance
personnel can be highly trained with
ac cess to these common spare parts
without the need for large s tock hold-
ing.
Future add ons to the machine can
be ea sily incorporated in a simple a nd
elega nt wa y due to this des ign empha-
sis on integration.
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Gas supply is controlled b y propo rtion-
al valves
HEAVY DUTY machined
RAILWAY TRACK
ESAB are co mmitted to R &D invest-
ment to ensure systematic and
susta ined d evelopment in cutting tec h-
nology. The SUP RAREX cutting sys -
tem is the latest example of this world
lead ing technology.
The S UP RAREX uses strong , st urdy
co mponents throughout the design to
guarantee high machine availability.
These hea vy duty c omponents
increase the lifetime of the machine
as they are designed to operate and
last in arduous and difficult shopfloor
conditions.
The portal beams are des igned and
manufac tured to our rigorous s tan-
da rds to ens ure strength a nd perfor-
ma nce throughout the rang e. This
robust beam is the fundamental
building block in producing accurate
cut parts.
Cable chains ensure
precise movement of all
cutting tools
Robust beam design
State of th e Art Technology
The ma chine trac ks a re a lso des igned
to c ombine optimum s trength w ith
ac curacy. This means tha t heavy duty
railwa y tracks are a cc urately mac hined
to g ive optimum performanc e b ut with
the durability to sta nd up to shopfloor
use.
All power and supply cab les and
hoses are introduc ed to the ma chine
through ca ble cha ins. This ensures
that the hoses a nd ca bles a re tidy a nd
sa fe. It a lso increas es the lifetime of
the cables and hoses and minimises
se rvice intervals.
Operator independent control of the
process parameters such as g as
press ures a re mad e by proportional
values controlled by the CNC unit.
This increa ses efficiency by reduc ing
set up time but also ena bles cutting
conditions to be easily preset ensuring
consistent economic production of
precision parts.
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The S UP RAREX ma chine is c onfigured
with the ess ential high s peed, ac celer-
ation a nd ma noeuvring c apa bility to
deliver the highest quality standards
achievable from the plasma process.
The ma chines a re provided w ith
servo controlled 3 axis rack and pinion
drives w hich de liver this optimum
plas ma c utting performanc e.
All plasma torches are integrated with
a unique ESAB collision protection
system which is used to protect the
torch from mechanical damage and is
also used as a fas t convenient way to
change torch co nsumables.
Tactile positioning device
For setting the height the tactile posi-
tioning d evice is a go od help.
If the sensing foot is in horizontal posi-
tion, the plasma torch has the proper
distanc e to the wo rkpiece.
At the s ame time the plasma torch
is ignited by the NCE control.
Now the height co ntrol takes place
via the a rc.
Precision plasma parts
Plasma cutting w ith capacitive initial
height setting
Plasma cutting with inductive initial
height setting
Carriage fitted with plasma cutting torch
Top Plasma Quality
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Use of the ESAB plas ma systems
ensure that we can deliver fully
integrated s ystems with the highes t
performance from a single s ource.
The q uality of the plas ma proces s is
greatly influenced by the torch to wo rk
piece height. ESAB CU TTING S YS-
TEMS ha ve de velope d a range of ini-
tial and cutting height controls which
gua rantee the optimum performanc e
for eac h plas ma s ystem used.
The high pe rforma nce of the
SU P RAREX mac hine a nd height
sens ing sys tem enab les precision
plasma to be supplied that ca n
ac hieve cutting p erformance which
ca n be c ompared to the q uality
achievable from laser cutting.
ESAB can provide plasma systems
which ca n be used with dry fume
extraction tables or alternatively, with
w at er ta bles. An interesting develop-
ment with water tables is the water
injection plasma cutting under or
abo ve wa ter.
Precision plasma cutt ingCarriage for plasma cutt ingEfficient, fast flexible change over
device
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The S UP RAREX ma chine ca n be
equipped with up to 12 oxy-fuel torch-
es. The machine ca n be used w ith
oxygen a nd a variety of fuel ga ses
which include propane, a cetylene,
natural gas and other commercially
ava ilab le fuel ga ses .
The C oolJ et torch used with the
SUP RAREX uses a patented sys tem
that feeds heating oxygen gas into the
cutting stream for keeping the cutting
nozz le coo l w hile preheat ing. This
gives a much long er nozzle lifetime
and reduce s flas hba ck. The Co olJet
torch can be used with a large number
of nozzle types to g ive high s peed c ut-
ting with precision.
An ad aption of the Co olJet to rch w ith
interna l ignition is the ES AB MultiJ et.
This to rch p rotects the ignition s ys tem
from the dirt and heat therefore
ensuring consistent ignition and
performance.
All the gas cutting equipment and
torches a re subject to the highest
q uality co ntrol and conform to the
applica ble s tandards and statutory
sa fety regulations . Torches a re fitted
with flas hba ck arrestors a nd non
return valves to ensure machine
and operator protection.
The S UP RAREX oxy -fuel gas normally
co mes s upplied w ith an a utomatic
preheat piercing and cutting
sys tem. This co mbined
w ith proportional valves for
continuous pressure control
guarantees an optimum and consis-
tent c utting q uality independent
of the operator.
Multijet to rch w ith automatic internal
ignition
Valve block and proport ional valves Heat protec t ion on the oxy- fuel car-
riage
Oxy- fue l Cut t ing
All the a bove eq uipment ena ble auto-
matic operation of the mac hine which
contributes greatly to quality, efficiency,
ac curac y and sa fety of the machine
operation.
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For weld edge preparation of I-cuts
and V-, Y-, K-, X-bevels to b e c arried
out by:
Three-torch-station manual 90
swivelable for straight linear cuts
or
Three-torch-station manual 90
in the centre rotable for straight
linear cuts. The side torches are
detachable mounted.
or (S UP RAREX S XE-P 3)
Three-torch-station automatic
infinitely rotating for contour cuts
with tangential control.
The g reat ad vance s in ma rking tec h-
niques have been recognised by
industries where the opportunity to
premark plates and profiles with geo-
metric information o r alpha numeric
text has been readily accepted.
All the acceptable methods of marking
are available for interface into the
SUP RAREX sys tem.
Pneumatic punching
Zinc powder marking
Plasma marking
Ink jet marking
All marking units t end to s et a t a fixed
offset to the c utting torch w hich
allows to overlay marking within a cut-
ting programme and for all marking to
be carried out automatically prior to
the c utting operation. Pneumatic marking
Comp ressed air punching
Powder marking
Plasma marking
Ink jet marking
Signing and Marking
Oxy-fuel Three -Torch Stat ion
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The S UP RAREX porta l cutting s ys tem
is eq uipped with an NCE co ntinuous
path c ontrol as sta nda rd. There is a
choice of different control systems
w hich o ffer varying levels o f eq uip-
ment and ease of operation.
Numerical control NCE Vision PC
The COLUMBUS program ming
sys tem provides the user with a high
performance, ad apta ble and flexible
softw are for generation of c utting
programmes
MS Windows user interface
High operational reliability thanks
to object orientated programming
Network compatible
Modular programme structure
Optimum use of materials and
machine
Simple to master
The NCE VISION co ntrol units a re ba se d
on P C tec hnolog y. The units have
graphical display, fixed programme
(sta nda rd sha pe) technology, floppy
disk drive and a large operating
memory.
The NCE c ontrol units a re connec ted
into the ma chine by a n integrated
BUS system w hich reduces the
number of cables and leads on the
ma chine. This ens ures the informa tion
is quickly and reliably transmitted to
a ll pa rts of the mac hine. This g ives
highe r mac hine relia bility, ea se of
servicing and easy machine upgrad-
ing.
The clos ed loop m onitoring s yste m
ensures that the accuracy of the
machine is continuously maintained.
Columbus p rogramming system
Database for automatic plasma cutting
Cont inuous Path Cont ro ls
Programm ing under Window s
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Technical Dat a
SUPRAREX SXE-P 1 SXE-P 2 SXE-P 3
Machine sizes 3,000 4,500 4,000 5,500 5,000 7,000 8,000 5)
Ma chine dea d leng th mm 2,000 2,000 2,000 2,000 2,000 2,000
Ma chine w idth mm 3,650 5,150 4,650 6,150 5,650 7,650
Ma chinen height mm 2,000 2,000 2,000 2,000 2,000 2,000
Work support height mm 700 700 700 700 700 700
Main voltage 4) V/Hz 230/50 230/50 230/50 230/50 230/50 230/50
P ow er input VA 2,000 2,000 2,000 2,000 2,000 2,000
Torch g a se s 2) Acetylene/P ropa ne/Na tura l ga s/G a s mixes
P os itioning speed mm/min 20,000 20,000 20,000 20,000 20,000 20,000
ES AB NCE 290 Ca rria ges 6 6 6 6 6 6
ES AB NCE Vis ion P C Ca rria ges 6 6 8 8 12 12
Ma ximum number of s ing le-torch Ca rria ges 6 6 8 8 12 12
Cutting w idth (1 s ing le torch) mm 2,200 3,700 3,200 4,700 4,200 6,200
C utt ing w id th (2 s ing le t orc he s) c o ng r. m m 2x1, 100 2x1, 850 2x1, 600 2x2, 350 2x2, 100 2x3, 100
Cutting w idth (6 s ing le torches) congr. mm 6x 365 6x615 6x 525 6x775 6x700 6x1,035
Cutting w idth (8 s ing le torches) congr. mm 8x400 8x585 8x525 8x775
Cutting w idth (12 s ing le torches) congr. mm 12x350 12x515
C utting thic knes s (1 s ing le to rc h) mm 3-200 1) 3-200 1) 3-200 1) 3-200 1) 3-200 1) 3-200 1)
Cutting thickness (2 s ing le torches) mm 3-200 3-200 3-200 3-200 3-200 3-200Cutting thickness (4 s ing le torches) mm 3-150 3-150 3-150 3-150 3-150 3-150
Cutting thickness (6 s ing le torches) mm 3- 50 3- 50 3- 50 3- 50 3- 50 3- 50
Cutting thickness (8 s ing le torches) mm 3- 40 3- 40 3- 40 3- 40 3- 40 3- 40
Cutting thickness three-torch unit mm 8- 75 8- 75 8- 75 8- 75 8- 75 8- 75
Three-torc h unit + / 90 2 2 2 2 2 2
Ce ntre-rota ting three-torch unit + / 90 2 2 2 2
Continuous ly rota ting three-torch s ta tion 2 2
Plasma power sources 3)
up to 50 Ampre opera ting volta ge 2 2 2 2 2 2
up to 100 Ampre opera ting volta ge 2 2 2 2 2 2up to 200 Ampre opera ting volta ge 2 2 2 2 2 2
up to 600 Ampre opera ting volta ge 2 2 2 2
P recis ion/Fine bea m pla sma 2 2 2 2 2 2
Plasma marking
up to 10 Ampre ma rking current 2 2 2 2 2 2
up to 20 Ampre ma rking current 2 2 2 2 2 2
1) For cutting thicknesses over 200 mm, the cutting table must be lowered accordingly2) Other fuel gases on request3) Other configurations o n reques t4) If required, other ma in voltag es are a vailab le5) On request
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For more than 60 yea rs ESAB CU TTING
SYSTEMS have b een a lea der in the
des ign, ma nufac ture a nd supply of
high-tech cutting systems.
ESAB CU TTING S YSTEMS sup ply an
outstanding range of profile cutting
mac hines incorporating the very lates t
cutting technology available for oxy-fuel,
plas ma, las er and w ater jet cutting.
In our role as the number one cutting
machine supplier we are continually
striving to improve the performance of
these c utting process es in respec t to
efficiency, ac curacy, s afety and environ-
mental as pects.
The co mmitment to res ea rch a nd
development ensures market leadership
ba sed upon and driven by high
customer satisfaction.
The S UP RAREX rang e of ma chines
incorporates s tate o f the art technology
co mbined with a uniq ue modular
building block approach to deliver
the mos t productive s olution to meet
individua l custo mer requirements .
We reserve the right to make technical modifications and improvements without notification
ESAB CUTTING SYSTEMS GmbH
Robert-Bosch-Strae 20 Internet www.esab-cutting.de
61184 Karben, Germany eMail info@esab-cutting.de
Phone +49 060 39 40- 0
Fax +49 0 6039 40 301Stro
001102
e
Shaping t he Futu re