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j!iui[NASA CONTRACTOR
REPORT
NASA CR-61386
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imSKYLAB EXPERIMENT PERFORMANCEEVALUATION MANUAL
Appendix S: Experiment T027 Contamination MeasurementSample Array (MSFC)
By B. B. TonettiTeledyne Brown Engineering CompanyHuntsville, Alabama
January 1973
Prepared for
NASA-GEORGE C. MARSHALLMarshall Space Flight Center, Alabama
SPACE FLIGHT C-ENTER35812
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https://ntrs.nasa.gov/search.jsp?R=19730015145 2020-03-23T05:21:51+00:00Z
TECHNICAL REPORT STANDARD TITLE. PA-Fr:. ici;",n; hS. 2. GOVERNMENT ACCESSION NO. 3. RECIPIENT'S CATALOG NO.
NASA CR-61386rLE AND SUUTITLE Skylab Experiment Performance 5. REPORT DATE
Evaluation Manual. Appendix S: Experiment T027 January 1973Contamination Measurement Sample Array (MSFC) 6. PERFORMING ORGANIZATION C(OE
7. AU7TCR(S) 8. PERFORMING ORGANIZATION REPotr ·
B. B. Tonetti9. PERFORMING ORGANIZATION NAME AND ADDRESS 10. WORK UNIT NO.
Teledyne Brown Engineering CompanyHuntsville, Alabama1. CONTRACT OR GRANT NO.
NAS8-2180413. TYPE OF REPOR'. 6 PERIOD COVERED
12. SPONSCRING AGENCY NAME AND ADDRESS
National Aeronautics and Space Administration Contractor ReportWashington, D.C. 20546
Washington, D. C. 20546 14. SPONSORING AGENCY CODE
15. SUPPLEMENTARY NOTES
Prepared for Astronautics Laboratory, Science and Engineering
16. AmSTRACT
This appendix contains a series of analyses for Experiment T027, ContaminationMeasurement Sample Array (MSFC), to be used for evaluating the performanceof the Skylab corollary experiments under preflight, inflight, and post-flightconditions. Experiment contingency plan workaround procedure and malfunctionanalyses are presented in order to assist in making the experiment operationallysuccessful.
17. KE'r WORDS 18. DISTRIBUTION STATEMENT
Skylab Experiments Unclassified - Unlimited
,1. SECUR;TY CLASSIF. (of this reprt 20. SECURITY CLASSIF. (of this pane) 21. NO. OF PAGES 22. PRICE
Unclassified Unclassified j•/ O0 1- -[i
.'%FC - Form 3292 ('May 1969) i
I
i
I
APPENDIX S. EXPERIMENT T-027, CONTAMINATIONMEASUREMENT, SAMPLE ARRAY (MSFC)
Prepared By:
B. B. Tonetti
S-l
TABLE OF CONTENTS
Page
SECTION I.
SECTION II.
SECTION III.
SECTION IV.
SECTION V.
SECTION VI.
SECTION VII.
SECTION VIII.
SECTION IX.
SECTION X.
REFERENCES
EXPERIMENT T-027, CONTAMINATIONMEASUREMENT, SAMPLE ARRAY PRE-FLIGHT OPERATIONS EVALUATIONANALYSIS ................... S-7
EXPERIMENT T-027, CONTAMINATIONMEASUREMENT, SAMPLE ARRAYINTERFACE BLOCK DIAGRAM.....
EXPERIMENT T-027, CONTAMINATIONMEASUREMENT, SAMPLE ARRAYSYSTEMS DIAGRAM ...........
. . S-28
. . S-30
EXPERIMENT T-027, CONTAMINATIONMEASUREMENT, SAMPLE ARRAY DATAREQUIREMENTS SUMMARY ......... S-32
EXPERIMENT T-027, CONTAMINATIONMEASUREMENT, SAMPLE ARRAY DATAREQUEST FORMS ............... S-34
EXPERIMENT T-027, CONTAMINATIONMEASUREMENT, SAMPLE ARRAYENGINEERING CHANGE REQUESTS ..... S-39
EXPERIMENT T-027, CONTAMINATIONMEASUREMENT, SAMPLE ARRAYEVALUATION SEQUENCE .......... S-41
EXPERIMENT T-027, CONTAMINATIONMEASUREMENT, SAMPLE ARRAYMALFUNCTIO.N AND CONTINGENCYPLAN OUTLINE ................ S-56
EXPERIMENT T-027, CONTAMINATIONMEASUREMENT, SAMPLE ARRAYMALFUNCTION ANALYSIS .......... S-66
CONCLUSIONS AND RECOMMENDATIONS. . S-68
. . . . . . . . . . . . . . . . . . . . . . . . .S-69
S-2
LIST OF ILLUSTRATIONS
Figure Title Page
S-1. Experiment T-027, Contamination Measurement,Sample Array Functional Block Diagram ....... S-21
S-2. Experiment T-027, Contamination Measurement,Sample Array Interface Block Diagram ....... S-29
S-3. Experiment T-027, Contamination Measurement,Sample Array Systems Diagram .......... . S-31
S-3
LIST OF TABLES
Table Title Page
S-I. Experiment T-027, Contamination Measurement,Sample Array Pre-Flight Operations EvaluationAnalysis .. ................ S-8
S-II. Experiment T-027, Contamination Measurement,Sample Array Data Requirements Summary . . . . S-33
S-ILI. Experiment T-027, Contamination Measurement,Sample Array Evaluation Sequence ......... S-42
S-IV. Experiment T-027, Contamination Measurement,Sample Array Malfunction and Contingency PlanOutlin erient Prearation . . . . . . . S57
S-V. Experiment T-027, Contamination Measurement,Sample Array Malfunction and Contingency PlanOutline - Experiment Operation (O) ........ S-60
S-VI. Experiment T-027, Contamination Measurement,Sample Array Malfunction and Contingency PlanOutline - Experiment Termination (T) ....... S-64
S-4
Symbol
AM
CCU
C HAN
Cur
Exp
FBD
FO
Freq
ICOM/PTT
Info
Mbal
OA
OWS
PATK
PDCS
Pf
Pfn
ft
PI
Platf
DEFINITION OF SYMBOLS
Definition
Airlock Module
Crewman Communications Umbilical
Channel
Current
Exper iment
Functional Block Diagram
Functional Objective
Frequency
Intercommunications/Push To Talk
Information
Microbalance
Orbital Assembly
Orbital Workshop
Portable Astronaut Tool Kit
Power Distribution Control System
Probability of Failure
Net Probability of Failure
Total Probability of Failure
Principal Investigator
Platform
S-5
DEFINITION OF SYMBOLS (Continued)
Symbol Definition
PS Probability of Success
QCM Quartz Crystal Microbalance
Qty Quantity
Qtz Quartz
SA Sample Array
SAC Sample Array Canister
SAL Scientific Airlock
SAS Sample Array System
SC Storage Container
S/I Speaker/Intercom
TBD To Be Determined
TBS To Be Supplied
Xtal Crystal
S -6
SECTION I.
EXPERIMENT T-027, CONTAMINATION MEASUREMENT,SAMPLE ARRAY PRE-FLIGHT OPERATIONS EVALUATION ANALYSIS
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FIGURE S-1. EXPERIMENT T-027, CONTAMINATION MEASUREMENT, SAMPLE ARRAY FUNCTIONALBLOCK D IAGRAM (Sheet 2 of 7)
S-22
FIGURE S-1. EXPERIMENT T-027, CONTAMINATION MEASUREMENT, SAMPLE ARRAY FUNCTIONALBLOCK DIAGRAM (Sheet 3 of 7)
S-23
3.5.1.2.3.1
3. 5. 1.2. 3. 2
3. 5. 1.2. 3. 3
3. 5. 1.2. 3. 4
3. 5. 1.2. 3. 5
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1/day Logic
3. 5. 1.2. 3. 8
And
FIGURE S-1. EXPERIMENT T-027, CONTAMINATION MEASUREMENT, SAMPLE ARRAY FUNCTIONALBLOCK D IAGRAM (Sheet 4 of 7)
S-24
Basic Timer and
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3. 5.2. 1.1
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Box
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FIGURE S-1. EXPERIMENT T-027, CONTAMINATION MEASUREMENT,SAMPLE ARRAY FUNCTIONAL BLOCK DIAGRAM(Sheet 5 of 7)
S-25
Ring
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3. 5. 2. 3. 1
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3.5.1.2.3.2.1
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FIGURE S-1. EXPERIMENT T-027, CONTAMINATION MEASUREMENT, SAMPLE ARRAY FUNCTIONALBLOCK D IAGRAM (Sheet 6 of 7)
S-26
SteppingMotor (B2)
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Ref. 3.6
itivity
FIGURE S-1. EXPERIMENT T-027, CONTAMINATION MEASUREMENT,SAMPLE ARRAY FUNCTIONAL BLOCK DIAGRAM(Sheet 7 of 7)
S-27
SECTION II.
EXPERIMENT T-027, CONTAMINATION MEASUREMENT,SAMPLE ARRAY INTERFACE BLOCK DIAGRAM
S-28
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S-30
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S-32
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SECTION V.
EXPERIMENT T-027, CONTAMINATION MEASUREMENT,SAMPLE ARRAY DATA REQUEST FORMS
S -34
Page 1 of Z
DRF Control No. Dote
DATA REQUEST FORM
Skylab Program Exp/Sy s o. Revi sionASTN-SD/OWS/T027 -003 01
Mis:ion Period of Intertst Op. Need Doto Rev DaoteSL-2, 3 Fit 12/16/71
Request Contact Data Recipient Date Req
Nono T. O. Rankin Name Mr. W. R. BockOtgonizotion PM-MO-I AddresS & -ASTN-SDF ty
Phone 205-453-3657 hone 05M , Alabama 3581R en D05-453-3810
Reference Documentl~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~., MIRD Content
Detoiled Requi rements:
MOPS Format for Experiment T027
Provide MOPS format for the following parameters associated with T027 Sample
Array.
Comments & Explaiation:
Origin otor Integra to r
Nona Mr. W. R. Bock Nome J. R. RiquelmyOrgon laoton MSFC/S&E-ASTN-SDF Organization S&E-ASTN-SDFphono 205-453-3810 phone 205-453-3810Signoaturo Dto D3 SignotJr a g Dto a -t o
Reqvuet Aoroval I7 m ,ment.in ..enHne Namo
Oronizaotion Organizationphone phono
Sigoaturo Date Signaturo Dote
MSPC - Form 65 (October 1970) S-35j
I
I
| Page 2 of Z___2
DRF Contr-,' No. R. visior. DotoI I oASTN-SD/OWS/T027-003 01 12 16/71
Detailed Requirer-i.:,ts:
Meas. No. Title
M7002-440M7003 -440M7004-440M7005-440
K7314T027K735T027K0502-512
C7264-436C7265-436C7266-436C7267.-436C7309T027C7310T027
M7016T027M7017T027
VOLTAGE, Ref. High, OWS Bus No. 1it " 1 if " f. " "11 2
CURRENT, PDCS, OWS Bus I,, ,, It It z
EVENT, Exp T027, Lower Platform Information11" " " Upper "t" Onboard Timing (GMT).
TEMP, SAL 1, Temperature I" " 1 2
" " 2 1 I" i 2 1t 2
" Exp T027, QTZ XTAL MBAL No. 1FREQUENCY, Exp Tt AL No. 1
FREQUENCY, Exp T027, QTZ XTAL MBAL No. 1II II !I is It II it 2
MSFC Form 651 (Oct~~~~~~~~~~~~~~~~~~~~~~~~~~~brr 1970) S-36~ ~ ~~ _~III______I_USFC ° Form 65-1 (October 1970) S-36
I Pagog f o
DFRF Control io. Dote
DATA REQUEST FOiM I 12/16/71Skylcb Program Exp/Sys No. Revision
_AS TN-SD/OWS/TO27 -004 01
Mission Period of Intarest Op. Need Date Rev DoteSL-2, 3 Fit
Request Contact Data Recipient Dato Req
Noanc D. A. Schaefer Name Mr. W. R. BockO,9onizoaion PM-MO-I Address S&E-ASTN-SDF OtyPhone 253-453-3651 Phone MSFC, Alabama 35812 1
205-453-3810Re Lerence Docrm e-nt{MRD Content
Detailed Requirements:
T027 Experiment Lo_
Provide a copy of the crew log taken during the operation of experiment T027.
Conmments & Explanaotion:
Ori-inator IntecrtorNomo Mr. W. R. Bock Nome J. R. RiquelmyOronltoton MSFC/S&E-ASTN-SDF Organizotion S&E-ASTN-SDFphono 205-453-3810 phono 05-453-38105SgnotJro , Dote Signot-ro G Date -__
_ _4 O~n C ~Nam nHe m e Nameo rgni rotion Organil ation
phone phone
si 5;, atu re Date Siagn otD re Dato
I
MSPC . Foam 65 (Ocrtober 1970) S -37
Pogo of
DRF ControlNo. Dote
DATA REQUEST FORMSkylab Program Exp/Sy * No. Revi sion
AS TN-SD/OWS/EXP- 069
Mission I Period of Interest Op Need Dnte Rev Dotc
SL-2, 3, 4 POST-FLTRequest Contoat Data Recipient Date Req
N.me Name Mr. W. R. BockOrgani ztien Address S&E-ASTN-SDF QtyPhone pIone MSFC, Alabama 3581Z
205-453-3810Reference DocumenttMRD Content
Detailed Requirements:
Corollary Experiments Debriefihg Data
Provide one copy of the crew debriefing transcripts pertaining to all corollaryexperiments operated during the entire mission
Comments & Explanations
Oriqinator Integrator
No.c W. R. Bock Nane J. R. 1Riquelmyorgoas laolon MSFG/S&E-ASTN-SDF Organization S&E-ASTN-SDFphono 205- 5338]0 r^no 2Q5-453-3810
Si ,,o,-, re _,. - " ,_ .. .... -.I, -noturc Date i pg-e/ 1
rquest Aproval Implemcnting CAgency
Naome NomeO rgI lotionon galiation
phone phono
Si g, o re Date Si n uo Dole
I
I
i
r-I
L
L
dSFC - Form 63 (October 1970) S-38
SECTION VI.
EXPERIMENT T-027, CONTAMINATION MEASUREMENT,SAMPLE ARRAY ENGINEERING CHANGE REQUESTS
S-39
Engineering Change Requests for Experiment T-027 are N/A.
S -40
SECTION VII.
EXPERIMENT T-027, CONTAMINATION MEASUREMENT,SAMPLE ARRAY EVALUATION SEQUENCE
S-41
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EXPERIMENT T-027, CONTAMINATION MEASUREMENT,SAMPLE ARRAY MALFUNCTION ANALYSES
The material contained in this section is an excerpt from Reference 33.
S-66
2. CONTAMINATION MEASUREMENT, T027
The T027 experiment consists of two separate hardwaresystems, each retrieving different and independent data. Onesystem is the Sample Array, and the other system is the Photometer.
The primary Sample Array and Photometer operational functionsrequiring analysis are presented in Table 2.1. Figure 2.1 thru2.3 depict the relationships used to develop this table and alsopresents those items analyzed in this issue of the document.
Table 2.1 Operational Functions and Malfunction Analysis Items,T027
Operational Function Sub-Function Malfunction AnalysisItem
2.1 Provide SampleArray
2.1.1 ProvidePower
2.1.2 ProvideAccess toSpace
2.1.3 Provide T/MData
2.1.4 ProvideTimed Expo-sure Se-quence
2.1.5 ProvideQCMB Data
2.1.1.1 Power Failure
2.1.2.1 Failure toDeploy
2.1.2.2 Failure toRetract
2.1.2.3 Sample ArrayJams Half In, HalfOut of SAL
2.1.3.1 InstrumentationCable Failure
2.1.4.1 Time Fails or5V Power Fails orStart Switch FailsOpen
2.1.4.2 Stepper MotorsFail
2.1.4.3 Start SwitchFails
2.1.5.1 QCMB Fails2.1.5.2 QCMB Connector
Fails
S-67
II
Table 2.1 Operational Functions and Malfunction Analysis Items,T027 (Continued)
Dperational Function Sub-Function Malfunction AnalysisItem
2.2 Provide PhotometerSystem
2.2.1 ProvideElectronics
2.2.2 ProvidePower andTiming
2.2.3 ProvideMechanical
2.2.4 ProvideOptics
2.2.1.1 PMT Failure2.2.1.2 PMT Shutter
Control Failure2.2.1.3 PMT Cap Con-
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Control Failure2.2.1.6 Polarizer
Wheel ControlFailure
2.2.1.7 Trunnion Con-trol Failure
2.2.1.8 Shaft ControlFailure
2.2.1.9 Camera ControlFailure
2.2.2.1 TBS
2.2.3.1 TBS
2.2.4.1 TBS
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SECTION X. CONCLUSIONS AND RECOMMENDATIONS
1. Successful performance of the T-027 Sample Array experimentrequires a minimum of astronaut time and involvement. Asidefrom installation and removal of the experiment from the SolarSAL and stowage in the CM, no active crew participation isrequired.
2. It is expected that any malfunctions which cannot immediately becorrected by the crew, will result in experiment postponement. Ifcrew time and scheduling constraints permit, ground malfunctionprocedures may be attempted to continue the performance of theexperiment.
S-68
REFERENCES
1. Experiment Requirements Document for T-027, Repository No.SE-010-028-2H, Marshall Space Flight Center, Huntsville,Alabama, May 28, 1971.
2. Mission Requirements for Skylab Missions SL-1/SL-2.
Vol. I-III, 1-MRD-001E, Marshall Space Flight Center,Huntsville, Alabama, Manned Spacecraft Center, Houston, Texas,June 14, 1972.
3. Skylab Experiment Operations Handbook. Vol. I: ExperimentDescriptions, MSC-00924, Manned Spacecraft Center, Houston,Texas, November 19, 1971.
4. Skylab Program Operational Data Book. Vol. I: ExperimentsPerformance Data, Experiment S-009, MSC-01549, MannedSpacecraft Center, Houston, Texas, September 1970.
5. Skylab Flight Plan for SL-1/SL-2, SL-3, and SL-4. Rev.Undefined, GC53-72M-156, Manned Spacecraft Center, Houston,Texas, May 2, 1972.
6. Flight Scheduling Precedence List. NASA, Office of MannedSpace Flight, Washington, D. C., October 25, 1972.
7. Skylab Program Directive No. 43B. M-D ML3200. 125, NASAOffice of Manned Space Flight, Washington, D. C., March 27,1972.
8. Operating, Maintenance and Handling Procedures for T-027Sample Array System Flight Hardware. MCR-70-140 (Rev.. 1),Martin Marietta Corporation, Denver, Colorado, September 10,1971.
9. Skylab Program Payload Integration - Experiment OperationalNomenclature Data. ED-2002-1482, Martin Marietta Corporation,Denver, Colorado, May 31, 1972.
10. Mission Level Failure Modes and Effects Analysis - Appendix I,Corollary Experiments. ED-2002-1374, Volume X, MarshallSpace Flight Center, Huntsville, Alabama, November, 1971.
S-69
REFERENCES (Continued)
11. Assembly Complete - Sample Array. Dwg. No. 89900000100(Rev. F), Martin Marietta Corporation, Denver, Colorado,February 1, 1971.
12. Seals - Sample Array and Photometer. Dwg. No. 8900000104(Rev. E), Martin Marietta Corporation, Denver, Colorado,August 27, 1970.
13. Sample Array Assembly. Dwg. No. 89900000110 (Rev. G),Martin Marietta Corporation, Denver, Colorado, January 2,1972.
14. Cover Plate - Sample Array. Dwg. No. 89900000123 (Rev. F),Martin Marietta Corporation, Denver, Colorado, November 6,1970.
15. Sample Installation and Sample Details - Sample Array. Dwg.No. 89900000124 (Rev. A), Martin Marietta Corporation, Denver,Colorado, January 19, 1972.
16. Inboard Profile Orbital Workshop. Dwg. No. 1B77075, McDonnellDouglas Corporation-Western Division, Huntington Beach,California, November 10, 1969.
17. Anti-Rotation Assembly Sample Array. Dwg. No. 89900000112(Rev. E), Martin Marietta Corporation, Denver, Colorado,December 7, 1970.
18. Extension Tube - Sample Array. Dwg. No. 89900000115 (Rev. E),Martin Marietta Corporation, Denver, Colorado, May 9, 1972.
19. Sample Array Logic Diagram. Dwg. No. 89900000167 (Rev. C),Martin Marietta Corporation, Denver, Colorado, September 14,1970.
20. Schematic Sample Array Power Supply. Dwg. No. 89900000176(Rev. A), Martin Marietta Corporation, Denver, Colorado,October 29, 1969.
21. Sample Array Electronics Installation. Dwg. No. 89900000177
(Rev. F), Martin Marietta Corporation, Denver, Colorado,January 19, 1971.
S '70
REFERENCES (Continued)
22. Sample Array Block Diagram. Dwg. No. 89900000185 (Rev. E),
Martin Marietta Corporation, Denver, Colorado, December 31,1970.
23. Skylab Experiments Systems Handbook. Manned Spacecraft
Center, Houston, Texas, October 29, 1971.
24. Acceptance Test Procedures for T-027 - Test and Checkout
Procedure. Dwg. No. 1B86432 (Rev. A), McDonnell DouglasCorporation-Western Division, Huntington Beach, California,
March 23, 1972.
25. Sample Array, Valve Actuator Assembly. Dwg. No. 89900000118
(Rev. B), Martin Marietta Corporation, Denver, Colorado,September 11, 1970.
26. Input Filter Assembly, Power Supply. Dwg. No. 89900000183
(Rev. D), Martin Marietta Corporation, Denver, Colorado,July 22, 1970.
27. Inductors and Transformers, Power Supply. Dwg. No. 89900000186
(Rev. E), Martin Marietta Corporation, Denver, Colorado,November 23, 1970.
28. Preamp Assembly, Power Supply. Dwg. No. 89900000188
(Rev. D), Martin Marietta Corporation, Denver, Colorado,July 12, 1970.
29. Chopper No. 1 Assembly, Power Supply. Dwg. No. 89900000190
(Rev. C), Martin Marietta Corporation, Denver, Colorado, July 22,1970.
30. Output Filter Assembly, Power Supply. Dwg. No. 89900000196
(Rev. C), Martin Marietta Corporation, Denver, Colorado,July 21, 1970.
31. Chopper No. 2 Assembly, Power Supply. Dwg. No. 89900000200
(Rev. B), Martin Marietta Corporation, Denver, Colorado, July 21,1970.
32. Operational Plan for the Quartz Crystal Microbalance on theT-027 Sample Array. TM-015-002-2H, Marshall Space FlightCenter, Huntsville, Alabama, April 19, 1971.
S-71
REFERENCES (Concluded),
33. Wilcoxson, C. B., et al: Mission Operations Design Support,Volume III. OWS Experiments Malfunction Analyses, Rev. A,ED-2002-1244, Martin Marietta Corporation, Denver, Colorado,May 12, 1972.
S-72
*U.S.GOVERNMENT PRINTING OFFICE: 1973-746-827/4778