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HAZARD ANALYSIS AND CRITICAL
CONTROL POINTS (HACCP)
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INTRODUCTION
Hazard Analysis and Critical Control
Points or HACCP is a systematic preventive
approach to food safety and biological, chemical, and
physical hazards in production processes that can
cause the finished product to be unsafe, and designs
measurements to reduce these risks to a safe level.
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PRINCIPLES
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Principle 1 :
Conduct A Hazard Analysis
Plans determine the food safety hazards
and identify the preventive measures the
plan can apply to control these hazards.
A food safety hazard is any biological,
chemical, or physical property that may
cause a food to be unsafe for human
consumption.
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Determine The Critical Control Points
(Ccps)
A critical control point (CCP) is a point,
step, or procedure in a food manufacturing
process at which control can be applied
and, as a result, a food safety hazard can
be prevented, eliminated, or reduced to an
acceptable level.
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Principle 3 :
Establish Critical Limits
A critical limit is the maximum or
minimum value to which a physical,
biological, or chemical hazard must
be controlled at a critical control point
to prevent, eliminate, or reduce to an
acceptable level.
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Principle 4 :
Establish A Monitoring System
Monitoring activities are necessary to
ensure that the process is under control ateach critical control point.
In the United States, the FSIS is requiringthat each monitoring procedure and its
frequency be listed in the HACCP plan.
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Establish A Procedure For Corrective
Action
These are actions to be taken when monitoring
indicates a deviation from an established critical
limit. The final rule requires a plant's HACCP plan
to identify the corrective actions to be taken if a
critical limit is not met.
Corrective actions are intended to ensure that no
product injurious to health or otherwise
adulterated as a result of the deviation enters
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Principle 6 :
Establish Procedures For Verification To Confirm
The EffectivenessValidation ensures that the plants do what they were
designed to do; that is, they are successful in ensuring
the production of a safe product.
FSIS will not approve HACCP plans in advance, but will
review them for conformance with the final rule.
Verification ensures the HACCP plan is adequate, that
is, working as intended. Verification procedures may
include such activities as review of HACCP plans, CCP
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FSIS is requiring that the HACCP plan include
verification tasks to be performed by plant
personnel. Verification tasks would also be
performed by FSIS inspectors. Both FSIS and
industry will undertake microbial testing as one ofseveral verification activities.
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Establish Documentation Concerning All Procedures
And Records Appropriate To These Principles And
Their Application
The HACCP regulation requires that all plants maintain certain
documents, including its hazard analysis and written HACCP
plan, and records documenting the monitoring of critical control
points, critical limits, verification activities, and the handling of
processing deviations.
Implementation involves monitoring, verifying and validating of
the daily work that is compliant with regulatory requirements in
all stages all the time. The differences among those three types
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Standards
The seven HACCP principles are included in the
international standard ISO 22000 FSMS 2005.
This standard is a complete food safety and
quality management system incorporating the
elements of prerequisite programmes(GMP &
SSOP), HACCP and the quality management
system, which together form an organization's
Total Quality Management system.
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Training
Training for developing and implementing HACCP
Food Safety management system are offered by
several quality assurance companies.
However, ASQ does provide a Trained HACCP
Auditor (CHA) exam to individuals seeking
professional training. In the UK the Chartered
Institute of Environmental Health (CIEH) offers a
HACCP for Food Manufacturing qualification,
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Application
Fish and fishery products
Fresh-cut produce
Juice and nectary products
Food outlets
Meat and poultry products
School food and services
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ISO 22000
ISO 22000 is a standard designed to help augment
HACCP on issues related to food safety. Although
several companies, especially the big ones, have either
implemented or are on the point of implementing ISO
22000, there are many others which are hesitant to
adopt it.
The main reason behind that is the lack of information
and the fear that the new standard is too demanding in
terms of bureaucratic work, from abstract of case study.[
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