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Assembly and Operating Manual Rotary gripper modul with radial grippers type GSM-R
1 Date printed 27.07.11
Dear Customer, Congratulations on choosing a SCHUNK product. By choosing SCHUNK, you have opted for the highest precision, top quality and best service.
You are going to increase the process reliability of your production and achieve best
machining results – to the customer's complete satisfaction.
SCHUNK products are inspiring. Our detailed assembly and operation manual will support you. Do you have further questions? You may contact us at any time – even after purchase. You can reach us directly at the mentioned addresses in the last chapter of these instructions. Kindest Regards, Your SCHUNK GmbH & Co. KG Precision Workholding Systems Bahnhofstr. 106 - 134 D-74348 Lauffen/ Neckar Tel. +49-7133-103-2503 Fax +49-7133-103-2189 automation@de.schunk.com www.schunk.com Document last updated: 26.07.2011
GSM-R ROTARY GRIPPER
MODULE WITH RADIAL GRIPPERS
www.comoso.com
mailto:automation@de.schunk.comhttp://www.schunk.com/
Assembly and Operating Manual Rotary gripper modul with radial grippers type GSM-R
2 Date printed 27.07.11
Contents
1 SAFETY ................................................................................................................................................. 4
1.1 SYMBOL KEY .................................................................................................................................... 4 1.2 APPROPRIATE USE ........................................................................................................................... 4 1.3 ENVIRONMENTAL AND OPERATING CONDITIONS ................................................................................. 4 1.4 SAFETY NOTES ................................................................................................................................ 4
2 WARRANTY .......................................................................................................................................... 6
3 SCOPE OF DELIVERY ......................................................................................................................... 6
4 TECHNICAL DATA ............................................................................................................................... 6
5 ASSEMBLY AND COMMISSIONING ................................................................................................... 7
5.1 ASSEMBLY ....................................................................................................................................... 7 5.2 COMMISSIONING .............................................................................................................................. 9
5.2.1 Air connection / media connection ......................................................................................... 9 5.2.2 Checking the opening and closing times ............................................................................. 10 5.2.3 Securing the unit .................................................................................................................. 10 5.2.4 Securing the customer-specific structure ............................................................................ 11 5.2.5 Adjusting the end positions .................................................................................................. 11
6 FUNKTION UND HANDHABUNG ...................................................................................................... 15
7 MAINTENANCE AND CARE ............................................................................................................... 16
7.1 UTENSILS REQUIRED FOR MAINTENANCE ......................................................................................... 16 7.1.1 Lubricants required .............................................................................................................. 16 7.1.2 Adhesives required .............................................................................................................. 17
7.2 SCREW TIGHTENING TORQUES ....................................................................................................... 17 7.2.1 Screw tightening torques for gripper modules GSM-R ........................................................ 17 7.2.2 Screw tightening torques for feed-through compact module DKM ...................................... 17 7.2.3 Screw tightening torques for rotor drive FAN ...................................................................... 18
7.3 MAINTENANCE AND SERVICING INTERVALS ...................................................................................... 18 7.3.1 Maintenance and servicing intervals for feed-through compact module DKM .................... 18 7.3.2 Maintenance and servicing intervals for rotor drive FAN ..................................................... 18
8 ASSEMBLY (DISASSEMBLY AND ASSEMBLY) .............................................................................. 19
8.1 NOTES ON DISASSEMBLY AND ASSEMBLY OF UNIT ............................................................................ 19 8.2 ASSEMBLY DRAWINGS .................................................................................................................... 20
8.2.1 Assembly drawing for basic modules .................................................................................. 20 8.2.2 Assembly drawing for the DKM and FAN modules .............................................................. 21 8.2.3 Assembly drawing for gripper modules ................................................................................ 22
8.3 DISASSEMBLY / ASSEMBLY OF THE UNIT INTO THE BASIC MODULES ................................................... 23 8.4 DISASSEMBLY / ASSEMBLY OF THE GRIPPER MODULE ....................................................................... 24
8.4.1 Version without gripping force safety device GSM-R .......................................................... 24 8.4.2 O.D gripping version with gripping force safety device - GSM-R......................................... 25 8.4.3 Fitting orientation of the magnets Item 120.......................................................................... 26
8.5 DISASSEMBLY / ASSEMBLY OF THE FEED-THROUGH COMPACT MODULE DKM (ITEM 40) .................... 27 8.6 REPLACING A SHOCK ABSORBER ON S-VERSIONS ............................................................................ 28 8.7 REPLACING AN ELASTOMER ON E-VERSIONS ................................................................................... 29 8.8 DISASSEMBLY / ASSEMBLY OF THE ROTOR DRIVE FAN (ITEM 50) ...................................................... 30
9 BILLS OF MATERIALS ...................................................................................................................... 31
9.1 BASIC BILLS OF MATERIALS ............................................................................................................. 31
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Assembly and Operating Manual Rotary gripper modul with radial grippers type GSM-R
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9.1.1 Module bills of materials for the GSM-R .............................................................................. 31 9.1.2 Structure bills of materials for the individual modules DKM-GSM-R-10 to R-40 ................. 33 9.1.3 Structure bills of materials for gripper modules GSM-R-10 to R-40 .................................... 36 9.1.4 Structure bills of materials for rotor drives FAN ................................................................... 39 9.1.5 Additional bills of materials: Cushioning .............................................................................. 40
9.2 BILLS OF MATERIALS FOR ENCLOSED PACKS .................................................................................... 41 9.2.1 Structure bills of materials for enclosed packs of rotor drives FAN 25-64 ........................... 41 9.2.2 Structure bills of materials for enclosed packs GSM-R ....................................................... 42
9.3 BILLS OF MATERIALS FOR SEALING KITS .......................................................................................... 42 9.3.1 Structure bills of materials for sealing kits of rotor drives FAN 25-64 .................................. 42 9.3.2 Structure bills of materials for sealing kits of gripper modules R-10 to R-40 ....................... 43
10 ACCESSORIES ................................................................................................................................... 44
10.1.1 Assembly and set-up MMS-P 22 ......................................................................................... 44
11 TRANSLATION OF ORIGINAL EC DECLARATION OF INCORPORATION .................................... 48
12 CONTACT ........................................................................................................................................... 49
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Assembly and Operating Manual Rotary gripper modul with radial grippers type GSM-R
4 Date printed 27.07.11
1 Safety
1.1 Symbol key
You will find this symbol wherever hazards for persons or damage to the product are possible.
This symbol indicates important information on the product or its handling.
1.2 Appropriate use
The unit must only be used within the scope of its technical data. Appropriate use also includes compliance with the conditions the manufacturer has specified for commissioning, assembly, operation, the environment and maintenance. Using the unit with disregard to even a minor specification will be deemed inappropriate use. The manufacturer assumes no liability for any injury or damage resulting from inappropriate use.
1.3 Environmental and operating conditions
- Use the unit only within the application parameters defined in the Technical Catalog. The most recent version applies (according to the General Terms and Conditions). Please make sure that your application has been checked based on the current SCHUNK calculation program. If this is not the case, we can provide no warranty.
- Requirement for quality of the compressed air according to ISO 8573-1: 6 4 4 - Clean ambient conditions at room temperature are required. If these conditions are
not ensured, the maintenance interval will be shorter, depending on the actual utiliza-tion.
- The environment must be free of splashing water and vapors, and also of abrasive dust and process dust. This does not apply to units designed especially for dirty envi-ronments.
1.4 Safety notes
1. There are potential risks associated with the unit, for example if: - the gripper is improperly used, installed or serviced. - the gripper is used other than for the intended purpose. - the EC Machine Directive, the accident prevention regulations, the VDE
guidelines or the safety and installation instructions are not observed.
2. All personnel who are responsible for installation, commissioning and servicing must have read and understood the entire operating manual, in particular the chapter on »Safety«. It is recommended to have this confirmed in writing.
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Assembly and Operating Manual Rotary gripper modul with radial grippers type GSM-R
5 Date printed 27.07.11
3. Installation and dismantling, mounting of the proximity switches, connections and commissioning may be carried out only by authorized personnel.
4. Work procedures that impair the correct functioning and operational safety of the product are prohibited.
5.
Do not move any parts by hand when the unit is connected to the power supply.
6. Do not touch the mechanics when they are uncovered and do not reach between the gripper fingers.
7.
The power supply cables must be removed for assembly, modification, maintenance and adjustment of the unit.
8.
Carry out all maintenance, modifications or attachments outside of the danger zone.
9.
During installation, connection, adjusting, commissioning and testing, measures must be taken to prevent the risk of inadvertent activation of the unit by the fitter or other persons.
10. Protective covers must be provided for the use of all handling modules in accordance with EC Machine Directive, Section 1.4.
11.
There is a danger due to falling or ejected objects. Preventive measures must be taken to prevent the falling or ejection of potentially dangerous objects (machined workpieces, tools, chips, debris, waste, etc.).
12.
Additional bore holes, threads or attachments not offered by SCHUNK as accessories may be mounted only after obtaining the approval of SCHUNK.
13.
Grippers which use spring force for clamping, or which have a gripping force maintenance system with springs, are spring loaded. Therefore special care is to be taken when dismantling this type of unit.
14.
After an emergency stop, grippers with a mechanical gripping force maintenance system can keep on moving independently in the direction determined by the mechanical gripping force maintenance system. The gripper limit positions can be secured using SCHUNK SDV-P valves in the event of an emergency stop.
15.
The top jaws, especially for grippers with mechanical gripper support, must be designed so that the gripper, when depressurized, reaches one of the end posi-tions – open or closed – so that no residual energy can be released during chang-ing of the top jaws.
16. In addition, the applicable safety regulations and accident prevention regulations must be observed.
Do not move any parts by hand when the unit is connected to the power supply.
Do not reach into the open mechanical parts and the area of motion of the rotary unit.
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Assembly and Operating Manual Rotary gripper modul with radial grippers type GSM-R
6 Date printed 27.07.11
Rotary units with internal springs can have parts that are under spring tension. Therefore, special care is necessary when dismantling such a unit.
In the event of emergency shut-down the rotary unit can still move due to a drop in pressure. If such movement is not desired, the position of the unit in the event of emergency shut-down can be secured in any end position with the use of SCHUNK SDV-P valves.
2 Warranty
The warranty period is 24 months after the delivery date from the factory, provided that the unit was used appropriately in 1-shift operation and that the specified maintenance and lubrication intervals were observed. Components coming into contact with workpieces as well as wearing parts are not included in the In this context, please also see our General Terms and Condi-tions.
3 Scope of delivery
The scope of delivery comprises:
- Pneumatic rotary gripper module with radial grippers type GSM-R, depending on the version ordered (without solenoid switch and without top jaws)
- Enclosed pack (for content see chapter 9.2 Bills of materials for enclosed packs, on page 41)
- Accessories (for separate order - see catalogue)
4 Technical data
The airborne sound emitted from the unit is Service > Down-loads)
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Assembly and Operating Manual Rotary gripper modul with radial grippers type GSM-R
7 Date printed 27.07.11
5 Assembly and commissioning
5.1 Assembly
For connection dimensions, please refer to the corresponding drawings in the latest catalog, or our CAD data service on the Internet (link at www.schunk.com )
IMPORTANT! The energy supply must be switched off during assembly. Please also observe the safety notes in chapter 1.4 page 4.
Figure 5-1 Securing of the GSM at the side and the base
**) To ensure the sensors function correctly, use the A2-screws in the enclosed pack, see chap-ter 9.2.1 Structure bills of materials for enclosed packs of rotor drives FAN 25-64 on page 41.
To ensure reliable monitoring, these should also be made from non-ferromagnetic mate-
rial. (See also chapter 5.2.2 page 10.)
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Assembly and Operating Manual Rotary gripper modul with radial grippers type GSM-R
8 Date printed 27.07.11
GSM/SFL basic size 25 40 64
/1A/ /1B/ /1C/
Guide sleeve when the unit is secured from the side and depth of fit in the mounting plate
dia. 5 2 deep item 205
dia. 8 2.5 deep item 206
dia. 10 3 deep item 205
/2/ Guide sleeve when the unit is secured at the base and depth of fit in the mounting plate
dia. 5 2 deep item 205
dia. 6 2.5 deep item 205
dia. 10 3 deep item 205
/3A/ /3B/ /3C/
Thread diameter, when the unit is secured from the side, for screwing through
M2.5 item 232
M4 item 232
M5 item 232
/4A/ /4B/ /4C/
Thread diameter and max. depth of engagement, when the unit is secured from the side, for screwing on
M3 12.2 deep item 231
M5 19 deep item 231
M6 25 deep item 231
/5/ Thread diameter, when the unit is secured at the base, for screwing through
M2.5 M3 M5
/6/ Thread diameter and max. depth of engagement, when the unit is secured at the base, for screwing on
M3 8 deep
M4 8 deep
M6 11 deep
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Assembly and Operating Manual Rotary gripper modul with radial grippers type GSM-R
9 Date printed 27.07.11
5.2 Commissioning
For connection dimensions, please refer to the corresponding drawings in the latest catalog, or our CAD data service on the Internet (link at www.schunk.com)
5.2.1 Air connection / media connection
IMPORTANT: When connecting, the energy supply must be switched off. Please also observe the safety notes (chapter 1.4 page 4).
IMPORTANT: The central air unit must be provided with a maintenance unit, which is placed as near to the consumer as possible.
IMPORTANT: If the end positions for the stroke and swivel movements are not free of bumps or bounce, the particular movement must be adjusted using exhaust flow restriction.
NOTE: - Open only the required connections and close off air intakes that are not required with
suitable dummy stoppers. Locking screws for the main air connections are included in the Structure bills of materials for enclosed packs of rotor drives FAN 25-64, see chapter 9.2.1 on page 41.
- For hoseless assembly, use the O-rings (item 207) in the enclosed pack (see chapter 9.2.1 Structure bills of materials for enclosed packs of rotor drives FAN 25-64, page 41). Here too, any restriction that may be necessary should also be noted.
- Pressure medium: Compressed air. Requirement on the quality class of compressed air according to DIN ISO 8573-1: 6 4 4
Figure 5-2 Air connections
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Assembly and Operating Manual Rotary gripper modul with radial grippers type GSM-R
10 Date printed 27.07.11
“A” to “D” are main connections, “a” to “d” are direct connections “A” / “a” Swivel toward 180° or 90° position “B” / “b” Swivel toward 0° position “C” / “c” Move gripper into »OPEN« position for GSM-P, Move gripper into »CLOSED« position for GSM-Z/-R/-W “D” / “d” Move gripper into »CLOSED« position for GSM-P, Move gripper into »OPEN« position for GSM-Z/-R/-W Connections “C” and “D” for the modules with a base cross section of 25x25 are slightly offset from center When using direct connections “a” to “d”, the locking screws (item 230) included in the enclosed pack (see chapter 9.2.1 Structure bills of materials for enclosed packs of rotor drives FAN 25-64, page 41) must be used for the corresponding main connections “A” to “D”. When using direct connections “a” to “d”, also ensure there is adequate restriction, which should be adjusted by means of exhaust flow restriction. To achieve this, the restriction reduc-ers (item 95), as they are known, of the main connections, which are designed for a moderate attached load, can be fitted in the adapter plate for example.
5.2.2 Checking the opening and closing times
If you cannot reach the opening and closing times mentioned in the latest catalog, please check the following: Flow control valves are opened to the maximum extent possible?
(Movement still has to be shock-free!) Inner diameter of air hoses is sufficient for the gripper‟s air consumption? Air hose between valve and gripper is as short as possible? Flow rate of valve is sufficient for the gripper‟s air consumption?
If you still cannot achieve the cycle times mentioned in the latest catalog, we recommend the use of quick-air-vent-valves directly at the gripper.
5.2.3 Securing the unit
Securing the unit at the base (with adapter plate similar to /A/, /B/ or /C/, see Figure 5-1, page 7) The unit can be assembled from the side of the unit using screws (item /6/). Threads are pro-vided in the housings for customer-specific securing from the other side. (The screws (items /5/ and /6/) are not included in the scope of delivery.) Guide sleeves (item /2/) (see chapter 9.2.1 Structure bills of materials for enclosed packs of rotor drives FAN 25-64, page 41) are to be
used to ensure safe transfer of lateral forces and positioning of the unit.
Securing the unit from the side (with adapter plate similar to /A/, /B/ or /C/) The unit can be assembled from the side of the unit using A2 screws (item /3A/, /3B/ or /3C/) included in the enclosed pack (see chapter 9.2.1 Structure bills of materials for enclosed packs of rotor drives FAN 25-64, page 41). Threads are provided in the housings for customer-specific securing from the other side. (The A2 screws (item /4A/, /4B/ or /4C/) are included in the enclosed pack, chapter 9.2.1 Structure bills of materials for enclosed packs of rotor drives FAN 25-64, page 41.) Guide sleeves (item /1A/, /1B/ or /1C/) (see chapter 9.2.1 Structure bills of materials for enclosed packs of rotor drives FAN 25-64page 41) are to be used to ensure safe transfer of lateral forces and positioning of the unit.
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Assembly and Operating Manual Rotary gripper modul with radial grippers type GSM-R
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IMPORTANT To ensure reliable monitoring using solenoid switches, the adapter plates in particular and the attachments in the immediate vicinity of the unit should be made from non-ferromag-netic material. Otherwise, the monitoring using magnet sensors could be severely affected. (see chapter 10 Accessories page 44 refer to chapter on solenoid switches, if chapter ex-ists)
IMPORTANT When monitoring using solenoid switches, a minimum distance of 10 mm between the units should always be adhered to when assembling several units side by side. (see chapter 10 Accessories page 44 refer to chapter on solenoid switches, if chapter exists)
5.2.4 Securing the customer-specific structure
IMPORTANT! Any impacts when inserting the cylindrical pins or guide sleeves will damage the unit and are therefore not permitted.
Securing the customer-specific structure to the gripper fingers GSM-R Per gripper finger, we recommend using both threaded holes for screws, as well as the two recesses for guide sleeves, for securing the customer-specific top jaws (item 201). The re-quired guide sleeves are included in the enclosed pack (see chapter 9.2.2 Structure bills of ma-terials for enclosed packs GSM-R, page 42), mounting screws are not included.
5.2.5 Adjusting the end positions
Figure 5-3 Sectional diagram
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Assembly and Operating Manual Rotary gripper modul with radial grippers type GSM-R
12 Date printed 27.07.11
Adjusting the end position for elastomer cushioning:
1. Connect connections A and B to the compressed air supply.
2. Load connections A and B alternately and allow the unit to swivel.
3. Load connection B, the rotary actuator reaches the limit position by turning counter-clockwise. (See also chapter 5.2.1, Figure 5-2, page 9. The limit position in the direction of the 0°-end position is reached.)
4. Place the unit on a measuring table on its side, with the air connections facing up. 5. Undo the lock nut item 124 and twist the stop item 83.
To increase the area of the angle of traverse, unscrew the stop, but only to the max. projec-tion dimension B. To reduce the area of the angle of traverse, screw in the stop, but only to the min. projection dimension A. (For the projection dimensions A and B see Figure 5-5 and Table 5-1.) Once you have set the angle of traverse, tighten the lock nut item 124.
6. Load connections A and B alternately and allow the unit to swivel. 7. Repeatedly check the angle of traverse that you set. Repeat steps 5 and 6 until the desired
position is reached reliably, even after swiveling several times.
8. To set the second limit position, proceed as for steps 5 to 7, but this time load connection A. For angles between “0°” and “180°”, or “0°” and “90°” place additional steel balls (item 108), see chapter 9.2.1 Structure bills of materials for enclosed packs of rotor drives FAN 25-64, page 41, in the ball guideway. Please also note chapter 8.5 /Disassembly / assembly of the feed-through compact module on page 27. The number of steel balls needed for this and the permissible minimum and maximum projections for the stops item 83 are given in Table 5-1.
Adjusting the end position for hydraulic cushioning using shock absorbers:
Proceed as for steps 1 to 8 of the elastomer cushioning, but instead of the stops (item 83) - use shock absorbers (item 120) and instead of the lock nut (item 124) - use the shock absorber nut (item 121). For angles between “0°” and “180°”, or “0°” and “90°” place additional steel balls (item 108), see chapter 9.2.1 Structure bills of materials for enclosed packs of rotor drives FAN 25-64, page 41, in the ball guideway. The number of steel balls needed for this and the permissible minimum and maximum projections for the shock absorbers (item 120) for S-versions or stops (item 83) for E-versions are given in Table 5-1. To insert the balls, proceed as described in chapter 8.6 Replacing a shock absorber on S-versions on page 28 or chapter 8.7 Replacing an elastomer on E-versions on page 29 and insert the balls into the resulting opening.
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Assembly and Operating Manual Rotary gripper modul with radial grippers type GSM-R
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IMPORTANT! It is imperative that you observe the permissible minimum and maximum projections; in other words, if you do not achieve an angle of traverse by adjusting the shock absorbers (item 120) or the stops (item 83), then this must be done by inserting or removing steel balls (item 108). At least one ball per side must be fitted, however.
Total area of angle of traverse, standard 90° or 180°
Basic size 25 Basic size 40 Basic size 64
Minimum area of angle of traverse reducible down to 0° for any position be-tween total area of the angle of traverse of standard unit
Angle limitation per ball [°] 32 19 13.5
min. projection A [mm] E-versions 4 3 4.5
max. projection B [mm] E-versions 7 7 9.5
min. projection A [mm] S-versions - 19.5 28
max. projection B [mm] S-versions - 23.5 33
Table 5-1 Total area of angle of traverse
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Assembly and Operating Manual Rotary gripper modul with radial grippers type GSM-R
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Figure 5-4 Adjustment and monitoring range for angle of traverse GSM
Figure 5-5 Total range for angle of traverse
Figure 5-6 Stepless angle adjustment using balls
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Assembly and Operating Manual Rotary gripper modul with radial grippers type GSM-R
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6 Funktion und Handhabung
The rotary gripper module GSM is a combi-nation of rotary drive and gripper. By vent-ing the compressed air connections of the rotary part alternately, a so-called rotor in the bottom part of the unit rotates back and forth. The swivel movement is transferred to
the entire gripper module, which also ro-tates. Adjustable end stops are used for the fine adjustment of the end positions of the angle of traverse. A coarse adjustment of the end positions can be made by insert-ing balls. The speed should be regulated via external one-way flow control valves (restricted exhaust flow). By venting the compressed air connections of the gripper module alternately, a piston moves internally up and down. A mecha-nism transfers the piston motion into the direction of motion of the gripper‟s base jaws. As intended, the GSM unit is used for grip-ping and rotating masses.
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Assembly and Operating Manual Rotary gripper modul with radial grippers type GSM-R
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7 Maintenance and care
For item numbers see chapter 8.2 Assembly drawings, page 20 and chapter 9 Bills of materials, page 31.
7.1 Utensils required for maintenance
7.1.1 Lubricants required
PGM RGM WGM ZGM SFL DKM FAN
Renolit HLT2 (not on sur-faces that as-sume a func-tion at the rota-ry feed-through
Item 100 Item 101 Item 102
For cylin-der
faces and seals
(items 4, 31, 39,
43, 100, 101, 102)
For cylin-der faces
and seals
(items 4, 31, 39, 42, 100, 101,
102)
For cylin-
der faces and
seals (items 4, 23, 24, 25, 36, 39, 44,
46)
-
Item 42 Item 43 Item 44 Item 46
Item 109
Item 131
GP303-P -
Item 4 Item 38
Item 101 Item 113
Item 4 Item 37 Item 42 Item 101 Item 113
Item 3 Item 4
- - -
ISOFLEX To-pas NCA 52 (MPG grease)
Item 3 Item 4 Item 15 Item 35
- - - - Item 85
Item 122 -
Mixture of Inter-flon Fin assembly grease to Inter-flon Fin Lube EP (mass ratio 1:1)
Item 103 Item 103 Item 103 Item 103 -
Item 11 Item 82 Item 42 Item 43 Item 44 Item 46
*)
Item 51 Item 52 Item 53 Item 58 Item 59
Item 109 Item 110
Figure 7-1 Greases used
Comparable greases from other manufacturers may also be used *) in particular seals for rotary feed-through and related surfaces.
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Assembly and Operating Manual Rotary gripper modul with radial grippers type GSM-R
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7.1.2 Adhesives required
GSM-P GSM-R GSM-W GSM-Z DKM
Activator from Weicon for all magnets
Item 120 Item 120 Item 120 Item 120 -
Adhesive from Weicon 302-10 for all magnets
Item 120 Item 120 Item 120 Item 120 Item 123
Adhesive from Weicon 302-43 for all screws
Item 110/ 111/112
Item 110/131
Item 110 Item
110/111 Item
104/140
Table 7-1 Adhesives used
Comparable adhesives and activators from other manufacturers may be used.
7.2 Screw tightening torques
7.2.1 Screw tightening torques for gripper modules GSM-R
GSM-R Item 110
10 0.5 Nm
16 1.3 Nm
20 2.7 Nm
25 5.8 Nm
32 6 Nm
40 21 Nm
Table 7-2 Screw tightening torques for GSM-R
7.2.2 Screw tightening torques for feed-through compact module DKM
Rotary gripper module Item
121/124 Item 133 Item 140 Item 231 Item 232
GSM-P-20/-P25 Basic size
25x25 0.8 Nm 0.6 Nm 0.8 Nm 1.4 Nm 0.8 Nm GSM-W-10/-R-10
SFL-25
GSM-P-32/-P-40
Basic size
40x40 1.2 Nm - 2 Nm 6 Nm 3 Nm
GSM-Z-30/-Z-38
GSM-W-16/-W-20
GSM-R-16/-R-20
SFL-40
GSM-P-50/-P-64
Basic size
64x64 2.0 Nm - 4 Nm 10 Nm 6 Nm
GSM-Z-45
GSM-W-25/-W-32/-W-40
GSM-R-25/-R-32/-R-40
SFL-64
Table 7-3 Screw tightening torques for DKM
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Assembly and Operating Manual Rotary gripper modul with radial grippers type GSM-R
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7.2.3 Screw tightening torques for rotor drive FAN
Rotor drive Item 101 Item 104
FAN 25 0.7 Nm 0.7 Nm
FAN 40 1.3 Nm 1.3 Nm
FAN 64 3.1 Nm 3.1 Nm
Table 7-4 Screw tightening torques for FAN
7.3 Maintenance and servicing intervals
Maintenance and servicing intervals for gripper
Type GSM-R 10 16 20 25 32 40
Maintenance intervals [mio. cycles]
2 2 2 2 2 2
Table 7-5 Maintenance and servicing intervals for GSM-R
Environmental temperatures of more than 60 °C/ 140 °F can harden the used lubricants faster. Therefore, lubrication and maintenance works have to be carried out more often.
7.3.1 Maintenance and servicing intervals for feed-through compact module DKM
Type DKM 25 40 64
Maintenance intervals [mio. cycles]
2 2 2
Table 7-6 Maintenance and servicing intervals for DKM
7.3.2 Maintenance and servicing intervals for rotor drive FAN
Type FAN 25 40 64
Maintenance intervals [mio. cycles]
2 2 2
Table 7-7 Maintenance and servicing intervals for FAN
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Assembly and Operating Manual Rotary gripper modul with radial grippers type GSM-R
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8 Assembly (disassembly and assembly)
8.1 Notes on disassembly and assembly of unit
It is essential to observe the safety notes in chapter 1.4 page 4.
Please observe the following instructions to ensure correct functioning of the unit: 1. Required quality class for compressed air in accordance with
DIN ISO 8573-1: 6 4 4 2. Bare external steel parts must be oiled or greased. 3. Perform maintenance on the unit after the intervals specified in section 7.3 Maintenance
and servicing intervals on page 18 . During maintenance work, certain parts must be fitted with oil or grease (basic greas-
ing). Proceed here as per the instructions for disassembling and assembling in chapters 8.3 to 8.8 for the gripper module, for the feed-through compact module DKM and for the ro-tor drive FAN.
4. Every time you perform maintenance on the unit, the seals listed in the sealing kit (see chapter 9.3 Bills of materials for sealing kits on page 42) must be replaced. The com-plete sealing kit is available from SCHUNK.
5. The use of locking agents is described in the assembly description in chapter 8 Assembly (disassembly and assembly) , page 19 and chapter 7.1.2 Adhesives re-quired, page 17.
6. The used magnets have to be mounted in the correct position and are glued then. For this purpose, follow the instructions in chapter 8 Assembly (disassembly and assembly) , page 19 and chapter 7.1.2 Adhesives required, page 17.
7. Nuts and screws must be tightened to the tightening torques specified in chapters
7.2.1 Screw tightening torques for gripper modules GSM-R, 7.2.2 Screw tightening tor-
ques for feed-through compact module and 7.2.3 Screw tightening torques for rotor
drive FAN.
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8.2 Assembly drawings
8.2.1 Assembly drawing for basic modules
Figure 8-1 Overview of basic modules
Item Designation
31-34 Gripper modules PGM / ZGM / WGM / RGM
40 Feed-through compact module DKM GSM
50 Rotor drive FAN
Table 8-1 Overview of basic modules
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Assembly and Operating Manual Rotary gripper modul with radial grippers type GSM-R
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8.2.2 Assembly drawing for the DKM and FAN modules
Figure 8-2 Assembly drawing for the DKM and FAN modules
*) These parts are available in the sealing kit (see chapter 9.3.1 Structure bills of materials for sealing kits of rotor drives FAN 25-64 on page 42) and can only be ordered as a complete kit.
**) only available for basic size 25 x 25 ***) only available for basic sizes 40 x 40 and 64 x 64
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8.2.3 Assembly drawing for gripper modules
Figure 8-3 Assembly drawing for gripper modules
*) included in the structure bill of materials for the feed-through compact module DKM (see chapter 9.1.2 Structure bills of materials for the individual modules DKM-GSM-R-10 to R-40 on page 33).
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8.3 Disassembly / assembly of the unit into the basic modules
It is essential to observe the safety notes in chapter 1.4 page 4.
Please refer to the assembly drawing in chapter 8.2.1 page 20 for the disassembly / assembly of the unit into the basic modules.
For disassembly proceed as follows:
- Remove the compressed air lines. - Turn the gripper module (GSM) to the center position. - Remove the screws (item 104) and pull the feed-through compact module DKM (item
40) from the rotor drive FAN (item 50).
For assembly proceed as follows: - Turn the squared end of the rotor drive (item 53) with the longer side in the direction
of the center of air connections A and B. - Turn DKM stop 1 (item 81) with the magnets in the direction of the 90° position, i.e.
for 090-version one magnet points toward the 90° position and the other toward the 180° position.
Place the feed-through compact module DKM (item 40) onto the rotor drive FAN (item 50) and screw the two modules together using the screws (item 104). Note the permissible tightening torques for this (see Table 7-4 on page 18).
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8.4 Disassembly / assembly of the gripper module
It is essential to observe the safety notes in chapter 1.4 page 4.
Please refer to the assembly drawing in chapter 8.2.3 Assembly drawing for gripper modules page 22 for the disassembly / assembly of the gripper modules.
When assembling, note the permissible screw tightening torques, the lubricating greases and adhesives to be used in chapters 7.2 Screw tightening torques page 17, 7.1.1 Lubricants re-quired page 16 and 7.1.2 Adhesives required page 17)
8.4.1 Version without gripping force safety device GSM-R
Please refer to the assembly drawing in chapter 8.2.3 Assembly drawing for gripper modules page 22 for the disassembly / assembly of the gripper modules.
GSM-R: For disassembly proceed as follows: 11. Remove all air connections. 12. Remove the pin rollers or solid shafts (item 113) out of the bushing (item 43) and remove
the base jaws (item 38) out of the bushing. 13. Twist the guide bushing (item 34 or item 39) in the bushing (item 43) by 90°. 14. Carefully pull the piston rod (item 4) up and out of the bushing (item 43). 15. Remove the magnet (item 120) out of the piston (item 31). See Table 8-2 Installing the cir-
cular magnets on page 26. 16. Unscrew the screw (item 110) and pull off the piston (item 31) from the piston rod (item 4).
Pull the sealing rings (item 192) down from the piston. 17. Pull the disk (item 26) and the guide bushing (item 34 or item 39) from the piston rod (item
4). Remove the sealing rings (item 100 and item 101) from the guide bushing. 18. Remove the pin rollers (item 114) out of the piston rod (item 4). 19. Clean all parts thoroughly and check all parts for damage and wear. 20. Replace the seals listed in the sealing kit (see sealing kit list, chapter 9.3 Bills of materials
for sealing kits on page 42).
GSM-R: For assembly proceed as follows: When assembling, note the permissible screw tightening torques, the lubricating greases and adhesives to be used in chapters 7.2 Screw tightening torques page 17, 7.1.1 Lubricants re-quired page 16 and 7.1.2 Adhesives required page 17) 1. Grease the guide grooves in the bushing (item 43). 2. Grease the seals (item 100 and 101) and fit these seals onto the guide bushing (item 34 or
item 39). 3. Insert the pin rollers (item 114) into the piston rod (item 4). 4. Grease the piston rod (item 4) in the area of the pin rollers separated from the bottom part
of the piston rod. (see lubricating greases in chapter 7.1.1 Lubricants required, page 16).
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5. Slide the disk (item 26) and the guide bushing (item 34 or item 39) onto the piston rod (item 4).
6. Grease the seals (item 102) and pull them onto the piston (item 31). 7. Fasten the piston (item 31) onto the piston rod (item 4) with the aid of the screw (item 110). 8. Glue the magnet into the piston, as shown in Table 8-2 Installing the circular magnets on
page 26. 9. Insert the piston rod (item 4), with the parts attached, carefully into the bushing (item 43). 10. Twist the guide bushing (item 34 or 39) in the bushing (item 43) by 90° and thereby fasten
the guide bushing in the bushing. 11. Grease the bearing faces of the base jaws (item 38) and fit them into the bushing with the
aid of the pin rollers/solid shafts (item 113).
8.4.2 O.D gripping version with gripping force safety device - GSM-R
GSM-R-...-AS: For disassembly proceed as follows: 1. Repeat steps 1 to 10 for disassembling the gripper without gripping force safety device.
Instead of the fitting disk (item 26), a spring assembly is installed to ensure the gripping force is maintained.
2. Take care when undoing the guide bushing (item 34 or item 39) in step 3; it is spring loaded.
GSM-R-...-AS: For assembly proceed as follows: When assembling, note the permissible screw tightening torques, the lubricating greases and adhesives to be used in chapters 7.2 Screw tightening torques page 17, 7.1.1 Lubricants re-quired page 16 and 7.1.2 Adhesives required page 17) 1. Repeat steps 1 to 11 for assembling the gripper without gripping force safety device. How-
ever, a spring assembly is installed to ensure the gripping force is maintained. 2. Remember that for the version with gripping force safety device a spring assembly (item
121) is placed between the guide bushing (item 35 or 39) and piston (item 31) in step 5 of the assembly without gripping force safety device.
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8.4.3 Fitting orientation of the magnets Item 120
View from the top - Adjustment of the swivel angle for 0-180 ° variants
0° 90° 180°
View from the top - Adjustment of the swivel angle for 0-90 ° variants
0° 90°
In case of GSM with a basic size 25 x 25, the magnets will be installed in the same turned posi-tion as the magnetic switches, and is also turned by 90°. The relative orientation to the sensors is essential!
Table 8-2 Installing the circular magnets
For item numbers see chapter on structure bills of materials for the gripper modules
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Assembly and Operating Manual Rotary gripper modul with radial grippers type GSM-R
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8.5 Disassembly / assembly of the feed-through compact module DKM
(item 40)
It is essential to observe the safety notes in chapter 1.4 page 4.
Important! If the housing (item 11), the bearing ring (item 82) or the bushing (item 44 or 46) is replaced, then a new set of fitting disks (item 111 and item 112) must be ordered. (see chapter 9, Bills of materials, page 31)
Please refer to the assembly drawing in chapter 8.2.2 Assembly drawing for the DKM and FAN modules page 21 for the disassembly / assembly of the gripper modules. For disassembly proceed as follows: In order to start disassembling the DKM, the steps in chapter 8.3 Disassembly / assembly of the unit into the basic modules, page 23 must have been completed. Remove the O-rings (item 109) and the DKM GSM ball guideway (item 85) from the DKM GSM housing.
Important! The balls (item 142) are loose in the DKM GSM ball guide (item 85).
1. Remove the balls (item 142). 2. Undo the screws (item 140) from the bushing of the gripper module (item 31-34) and pull
the DKM GSM stop 1 (item 81) and the set of fitting disks (item 111/112) off from the bush-ing (item 44 or 46).
3. Pull the gripper module (item 31-34) out of the DKM GSM housing. For elastomer versions proceed as follows: 4. Remove the stops (item 83) after first loosening the nuts (item 124). 5. Also remove the pin rollers (item 122). For shock absorber versions proceed as follows: 4. Remove the absorbers (item 120) after first loosening the nuts (item 121). 5. Also remove the sleeves (item 122).
For assembly proceed as follows: When assembling, note the permissible screw tightening torques, the lubricating greases and adhesives to be used in chapters 7.2 Screw tightening torques page 17, 7.1.1 Lubricants re-quired page 16 and 7.1.2 Adhesives required page 17)
1. Before starting to assemble the unit, read chapter 8.1 Notes on disassembly and as-sembly of unit, page 19.
2. Grease the DKM GSM housing (item 11) and the bushing (item 44 or item 46) at the bearing faces and bearing points.
3. Grease the bearing ring (item 82).
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4. Insert the bearing ring, with the outer chamfer facing down, into the DKM GSM hous-ing.
5. Grease the O-rings (item 103) and fit them into the grooves on the bushing (item 44 or item 46).
6. Insert the gripper module into the DKM GSM housing. 7. Adjust the axial bearing seat of the bushing to suit the fitting disks (item 111 or 112). 8. Place the DKM stop 1 (item 81) onto the bushing and fasten it to the bushing using
the screws (item 140). 9. Grease the DKM ball guide (item 85). 10. Turn the bushing so that the DKM stop 1 (item 81) is facing the opposite direction to
the bores for the cushioning. For elastomer versions proceed as follows:
11. Grease the pin rollers (item 122) and insert the pin rollers into the holes provided. 12. Place one ball (item 142) into each housing in front of the pin roller (item 122) and
screw the DKM stop 2 (item 83) into the housing. For shock absorber versions proceed as follows:
11. Grease the sleeves (item 122) and push the sleeves onto the absorbers (item 120). Guide the sleeve into the hole provided in the DKM GSM housing (item 11) and screw the absorber into the housing.
12. Place one ball (item 142) into each housing in front of the sleeve (item 122). 13. 14. Fit the lock nut (item 124) onto the stops/shock absorbers. 15. Then screw the DKM module (item 11) to the rotor drive FAN with the aid of the
screws (item 104). For this note the assembly of the basic modules in chapter 8.3, page 23.
8.6 Replacing a shock absorber on S-versions
It is essential to observe the safety notes in chapter 1.4 page 4.
Remove the compressed air lines The shock absorbers have a limited tool life, depending on their wear. Their function should therefore be checked regularly. The shock absorber operates correctly if the unit moves gently into the end positions. When replacing, pay attention to the control number „-347‟ at the end of the damper designation. These specially tested shock absorbers are to be purchased exclu-sively from SCHUNK. When replacing an absorber, you should order the complete additional bill of materials for hy-draulic cushioning. When replacing proceed as follows:
1. Loosen the lock nut (item 124). 2. Remove the shock absorber (item 121) from the unit, the sleeve (item 122) should also
be disassembled. If this cannot be detached together with the shock absorber, a small bar magnet or turning the unit by hand may be of help.
Clean all parts thoroughly and check all parts for damage and wear.
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Assembly is carried out in reverse order, then the end positions are to be readjusted, see chapter 5.2.5 Adjusting the end positions, page 11.
8.7 Replacing an elastomer on E-versions
It is essential to observe the safety notes in chapter 1.4 page 4.
Remove the compressed air lines The elastomers have a limited tool life, depending on their wear. Their function should therefore be checked regularly. The elastomer operates correctly if the unit moves gently into the end positions. When replacing an elastomer, you should order the complete additional bill of materials for elastomer cushioning. When replacing proceed as follows:
1. Loosen the lock nut (item 124). 2. Remove the DKM stop (item 83) from the unit, the pin roller (item 122) should also be
disassembled. If this cannot be detached together with the DKM stop (item 83), a small bar magnet or turning the unit by hand may be of help.
Clean all parts thoroughly and check all parts for damage and wear.
Assembly is carried out in reverse order, then the end positions are to be readjusted, see chapter 5.2.5 Adjusting the end positions, page 11.
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8.8 Disassembly / assembly of the rotor drive FAN (item 50)
It is essential to observe the safety notes in chapter 1.4 page 4.
Please refer to the assembly drawing in chapter 8.2.2 Assembly drawing for the DKM and FAN modules page 21 for the disassembly / assembly of the gripper modules.
For disassembly proceed as follows: 1. Remove the compressed air lines. 2. Undo the screws (item 101) and remove the upper housing (item 51) from the lower housing
(item 52). 3. Remove the O-rings (item 109) and the guide sleeve (item 108). 4. Remove the rotor (item 53) out of the housing (item 52) and pull the bearings (item 100) off
from the rotor. 5. Pull the O-rings (item 110) down from the rotor. 6. Remove the stop rotor (item 58) and pull the compression seal (item 59) off from the stop
rotor. 7. Clean all parts thoroughly and check all parts for damage and wear. 8. Replace the seals listed in the sealing kit (see sealing kit list, chapter 9.3 Bills of materials
for sealing kits on page 42).
For assembly proceed as follows: 1. Grease the upper and lower housing (item 51 and 52) on the inside. 2. Grease the entire stop rotor (item 58). 3. Pull the compression seal (item 59) onto the stop rotor (item 58) in the correct position and
grease the two parts again. 4. Insert the stop rotor into the hole provided in the upper rotor housing (item 51) in the correct
position. 5. Grease the entire rotor (item 53), except the squared end. 6. Pull the two O-rings (item 110) onto the rotor and grease the O-rings. 7. Then place the ball bearing onto the rotor. 8. Insert the rotor, with the squared end facing down, into the upper housing. Move the rotor
into the 90° position, in other words opposite the stop rotor (item 53). 9. To assemble with the lower housing (item 52), place the guide sleeve (item 108) into the
upper housing (item 51). 10. Grease the four O-rings (item 109) and place them into the machined faces provided for this
purpose in the lower housing (item 52). 11. Fit the upper to the lower housing and screw the two together using screws (item 101). The
screws (item 101) must be tightened „crosswise‟. 12. Grease the two O-rings (item 109) and insert them into the upper housing (item 51) into the
recesses provided for this purpose. 13. Fit the guide sleeve (item 108) or the cylindrical pin (item 107) onto the upper housing (item
51).
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9 Bills of materials
Bills of materials are compiled in the form of module bills of materials. The division into the cor-responding basic modules is given in the exploded diagram in chapter 8.2 Assembly drawings on page 20. Bills of materials for enclosed packs and sealing kits are given in chapters 9.2 Bills of materials for enclosed packs on page 41 and 9.3 Bills of materials for sealing kits on page 42.
Item Name of basic modules Bills of materials, see chapter and page
GSM 9.1.1 Module bills of materials for the GSM-R, page 31
31-34 Corresponding gripper modules
9.1.3 Structure bills of materials for gripper modules GSM-R-10 to R-40, page 36
40 Feed-through compact module DKM GSM
9.1.2 Structure bills of materials for the individual modules DKM-GSM-R-10 to R-40, page 33
50 Rotor drive FAN 9.1.4 Structure bills of materials for rotor drives FAN, page 39
9.1 Basic bills of materials
9.1.1 Module bills of materials for the GSM-R
Designation ID no. Ite
m 3
3
Ra
dia
l g
rip
pe
r m
od
ule
RG
M
Ite
m 4
0
Feed
-th
rou
gh
co
mp
act
mo
du
le D
KM
Ite
m 5
0
Ro
tor
dri
ve
FA
N
Ite
m 9
9
Alu
min
um
pla
te
Ad
ditio
na
l b
ill o
f m
ate
ria
ls
Ela
sto
me
r /
sh
ock
ab
so
r-
ber
E /
S b
as
ic s
ize
GSM-R-10-E-090 0304618 1x5514289
1x5515950
1x5514323
1x9940376
E-25x25 GSM-R-10-E-180 0303818 1x5515139 1x9939619
GSM-R-10-AS-E-090 0304619 1x5514290
1x5515950 1x9940377
GSM-R-10-AS-E-180 0303819 1x5515139 1x9939620
GSM-R-16-E-090 0304638
1x5514291
1x5515956
1x5514324
1x9940378 E-40x40
GSM-R-16-S-090 0304738 1x9940379 S-40x40
GSM-R-16-E-180 0303838 1x5514496
1x9939635 E-40x40
GSM-R-16-S-180 0303938 1x9939636 S-40x40
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Designation ID no. Ite
m 3
3
Ra
dia
l g
rip
pe
r m
od
ule
RG
M
Ite
m 4
0
Feed
-th
rou
gh
co
mp
act
mo
du
le D
KM
Ite
m 5
0
Ro
tor
dri
ve
FA
N
Ite
m 9
9
Alu
min
um
pla
te
Ad
ditio
na
l b
ill o
f m
ate
ria
ls
Ela
sto
me
r /
sh
ock
ab
so
r-
ber
E /
S b
as
ic s
ize
GSM-R-16-AS-E-090 0304639
1x5514292
1x5515956
1x5514324
1x9940380 E-40x40
GSM-R-16-AS-S-090 0304739 1x9940381 S-40x40
GSM-R-16-AS-E-180 0303839 1x5514496
1x9939637 E-40x40
GSM-R-16-AS-S-180 0303939 1x9939638 S-40x40
GSM-R-20-E-090 0304648
1x5514293
1x5515960 1x9940382 E-40x40
GSM-R-20-S-090 0304748 1x9940383 S-40x40
GSM-R-20-E-180 0303848 1x5514500
1x9939639 E-40x40
GSM-R-20-S-180 0303948 1x9939640 S-40x40
GSM-R-20-AS-E-090 0304649
1x5514294
1x5515960 1x9940384 E-40x40
GSM-R-20-AS-S-090 0304749 1x9940985 S-40x40
GSM-R-20-AS-E-180 0303849 1x5514500
1x9939641 E-40x40
GSM-R-20-AS-S-180 0303949 1x9939642 S-40x40
GSM-R-25-E-090 0304658
1x5514295
1x5515964
1x5514325
1x9940386 E-64x64
GSM-R-25-S-090 0304758 1x9940987 S-64x64
GSM-R-25-E-180 0303858 1x5514504
1x9939673 E-64x64
GSM-R-25-S-180 0303958 1x9939674 S-64x64
GSM-R-25-AS-E-090 0304659
1x5514296
1x5515964 1x9940388 E-64x64
GSM-R-25-AS-S-090 0304759 1x9940389 S-64x64
GSM-R-25-AS-E-180 0303859 1x5514504
1x9939675 E-64x64
GSM-R-25-AS-S-180 0303959 1x9939676 S-64x64
GSM-R-32-E-090 0304678
1x5514297
1x5515968
1x5514325
1x9940390 E-64x64
GSM-R-32-S-090 0304778 1x9940391 S-64x64
GSM-R-32-E-180 0303878 1x5514508
1x9939677 E-64x64
GSM-R-32-S-180 0303978 1x9939678 S-64x64
GSM-R-32-AS-E-090 0304679
1x5514298
1x5515968 1x9940392 E-64x64
GSM-R-32-AS-S-090 0304779 1x9940393 S-64x64
GSM-R-32-AS-E-180 0303879 1x5514508
1x9939679 E-64x64
GSM-R-32-AS-S-180 0303979 1x9939680 S-64x64
GSM-R-40-E-090 0304688
1x5514299
1x5515970
1x5514325
1x9940394 E-64x64
GSM-R-40-S-090 0304788 1x9940395 S-64x64
GSM-R-40-E-180 0303888 1x5514510
1x9939681 E-64x64
GSM-R-40-S-180, 0303988 1x9939682 S-64x64
GSM-R-40-AS-E-090 0304689
1x5515183
1x5515970 1x9940396 E-64x64
GSM-R-40-AS-S-090 0304789 1x9940397 S-64x64
GSM-R-40-AS-E-180 0303889 1x5514510
1x9939683 E-64x64
GSM-R-40-AS-S-180 0303989 1x9939684 S-64x64
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9.1.2 Structure bills of materials for the individual modules DKM-GSM-R-10 to R-40
DKM-GSM-R-10-090 DKM-GSM-R-10-180
ID 5515950 ID 5515139
Item Designation Quantity x ID no. – Designation
11* DKM GSM housing 1x5514513
60 GSM bracket 1x5514531 1x5517877
81 DKM GSM stop 1 1x5515896 1x5514392
82* DKM bearing ring 1 1x5514304
85 DKM GSM ball guide 1x9941161
104 Set screw 4x9936381–DIN 913/A2 M3x3 PA-coated
109 O-ring 2x9939723–DIN3771 NBR70 2.5x0.50
111* Fitting disk 2x9942138 – 0.025 GSM/SFL 25x25
112* Fitting disk 8x9942139 – 0.05 GSM/SFL 25x25
133 Screws 2x9937807–DIN7984/A2 M3x5
140 Countersunk screws 2x9941642–DIN965/A2 M2x6
141 Cylindrical pin 2x9682086–DIN6325 2m6x10
142 Steel ball 2x9629001 – dia.3.0 standard ISO 3290-1975
DKM-GSM-R-16-090 DKM-GSM-R-16-180
ID 5515956 ID 5514496
Item Designation Quantity x ID no. – Designation
11* DKM GSM housing 1x5514388
81 DKM GSM stop 1 1x5515897 1x5514393
82* DKM bearing ring 1 1x5514369
85 DKM GSM ball guide 1x9941162
95 Restriction reducer 2x9941362 – M3 - 1.5
104 Set screw 4x9936381–DIN 913/A2 M3x3 PA-coated
109 O-ring 2x9611155–DIN3771 NBR70 2.5x1
111* Fitting disk 2x9942140 – 0.025 GSM/SFL 40x40
112* Fitting disk 8x9942141 – 0.05 GSM/SFL 40x40
140 Countersunk screws 4x9941644 – like DIN EN ISO 10642/10.9 M3x8
141 Cylindrical pin 2x9935446–DIN6325 2.5m6x6
142 Steel ball 2x9629004 – dia.4.0 standard ISO 3290-1975
Wearing parts, recommended to replace during maintenance *) when replacing the housing or the bearing ring for the feed-through compact module or the bushing (item 44 or 46) for the gripper module, the fitting disks must be replaced.
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DKM-GSM-R-20-090 DKM-GSM-R-20-180
ID 5515960 ID 5514500
Item Designation Quantity x ID no. – Designation
11* DKM GSM housing 1x5514526
81 DKM GSM stop 1 1x5515897 1x5514393
82* DKM bearing ring 1 1x5514512
85 DKM GSM ball guide 1x9941162
95 Restriction reducer 2x9941362 – M3 - 1.5
104 Set screw 4x9936381–DIN 913/A2 M3x3 PA-coated
109 O-ring 2x9611155–DIN3771 NBR70 2.5x1
111* Fitting disk 2x9942140 – 0.025 GSM/SFL 40x40
112* Fitting disk 8x9942141 – 0.05 GSM/SFL 40x40
140 Countersunk screws 4x9941644 – like DIN EN ISO 10642/10.9 M3x8
141 Cylindrical pin 2x9935446–DIN6325 2.5m6x6
142 Steel ball 2x9629004 – dia.4.0 standard ISO 3290-1975
DKM-GSM-R-25-090 DKM-GSM-R-25-180
ID 5515964 ID 5514504
Item Designation Quantity x ID no. – Designation
11* DKM GSM housing 1x5514518
81 DKM GSM stop 1 1x5514518 1x5514394
82* DKM bearing ring 1 1x5515453
85 DKM GSM ball guide 1x9941163
95 Restriction reducer 2x9941364 – M5 - 2.0
104 Set screw 2x9670500–DIN 913/A2 M4x4 PA-coated
109 O-ring 2x9611163–DIN3771 NBR70 4x1
111* Fitting disk 2x9942142 – 0.025 GSM/SFL 64x64
112* Fitting disk 8x9942143 – 0.05 GSM/SFL 64x64
140 Countersunk screws 4x9941643 – like DIN EN ISO 10642/10.9 M4x10
141 Cylindrical pin 2x9682011–DIN6325 4m6x12
142 Steel ball 2x9629006 – dia.5.0 standard ISO 3290-1975
Wearing parts, recommended to replace during maintenance *) when replacing the housing or the bearing ring for the feed-through compact module or the bushing (item 44 or 46) for the gripper module, the fitting disks must be replaced.
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Assembly and Operating Manual Rotary gripper modul with radial grippers type GSM-R
35 Druckdatum 27.07.11
DKM-GSM-R-32-090 DKM-GSM-R-32-180
ID 5515968 ID 5514508
Item Designation Quantity x ID no. – Designation
11* DKM GSM housing 1x5514522
81 DKM GSM stop 1 1x5515898 1x5514394
82 DKM bearing ring 1 1x5515184
85 DKM GSM ball guide 1x9941163
95 Restriction reducer 2x9941363 – M5 - 1.5
104 Set screw 2x9670500–DIN 913/A2 M4x4 PA-coated
109 O-ring 2x9611163–DIN3771 NBR70 4x1
111* Fitting disk 2x9942142 – 0.025 GSM/SFL 64x64
112* Fitting disk 8x9942143 – 0.05 GSM/SFL 64x64
140 Countersunk screws 4x9941643 – like DIN EN ISO 10642/10.9 M4x10
141 Cylindrical pin 2x9682011–DIN6325 4m6x12
142 Steel ball 2x9629006 – dia.5.0 standard ISO 3290-1975
DKM-GSM-R-40-090 DKM-GSM-R-40-180
ID 5515970 ID 5514510
Item Designation Quantity x ID no. – Designation
11* DKM GSM housing 1x5514524
81 DKM GSM stop 1 1x5515898 1x5514394
82* DKM bearing ring 1 1x5515452
85 DKM GSM ball guide 1x9941163
95 Restriction reducer 2x9941363 Restriction reducer M5 – 1.5
104 Set screw 2x9670500 DIN 913/A2 M4x4 PA-coated
109 O-ring 2x9611163 DIN3771 NBR70 4x1
111* Fitting disk 2x9942142 – 0.025 GSM/SFL 64x64
112* Fitting disk 8x9942143 – 0.05 GSM/SFL 64x64
140 Countersunk screws 4x9941643 – like DIN EN ISO 10642/10.9 M4x10
141 Cylindrical pin 2x9682011–DIN6325 4m6x12
142 Steel ball 2x9629006 – dia.5.0 standard ISO 3290-1975
Wearing parts, recommended to replace during maintenance *) when replacing the housing or the bearing ring for the feed-through compact module or the bushing (item 44 or 46) for the gripper module, the fitting disks must be replaced.
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Assembly and Operating Manual Rotary gripper modul with radial grippers type GSM-R
36 Druckdatum 27.07.11
9.1.3 Structure bills of materials for gripper modules GSM-R-10 to R-40
R-10 R-10-AS R-16 R-16-AS
ID 5514289 ID 5514290 ID 5514291 ID 5514292
Item Designation Quantity x ID no. - Designation
4 Piston rod 1x5513454 1x5513463
26 Disk 1x9939769 - 1x9939770 -
31 Cylinder piston/piston 1x5517879 1x5514542
38 Base jaw 2x5514338 2x5514339
39 Guide bushing 1x5513446 1x5513447
43 Bushing 1x5514360 1x5514361
99 Enclosed pack 1x5514443 1x5514444
100 O-ring 1x9937276
DIN3771 NBR70 8x1 1x9611061
DIN3771 NBR70 13x1.50
101 Sealing ring 1x9937277 4x7x2.8 - -
101 Wiping seal - - 1x9938784
5x8x2.8
102 Quad ring 1x9610005 – AS568A NBR70
6.07x1.78 4010 - -
102 Cylinder seal - - 2x9612610 – 16x10x2.55 /Z8-
1610-N3580
103 O-ring 3x9939718–DF-coated 13x1
NBR70 3x9939719–DF-coated 18x1
NBR70
110 Screws 1x9660082
DIN912/12.9 M2x8 1x9660094
DIN912 M2.5x12
113 Pin roller 2x9938770 NBR 3x15.8
2x9938772 NBR 4x19.8
114 Pin roller 2x5513477 2x5513478
120 Circular magnet 1x9937761–DRM. 8(A)x6 1x9949515 DRM. 14(A)x3
121 Compression spring set
- 1x9938744 - 1x9938745
131 Set screw 1x9938926
DIN 913/45H M2x4 1x9670505–DIN 913/45H M3x3
PA-coated
Wearing parts, recommended to replace during maintenance
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Assembly and Operating Manual Rotary gripper modul with radial grippers type GSM-R
37 Druckdatum 27.07.11
R-20 R-20-AS R-25 R-25-AS
ID 5514293 ID 5514294 ID 5514295 ID 5514296
Item Designation Quantity x ID no. - Designation
4 Piston rod 1x5514544 1x5513471
26 Disk 1x9939828 - 1x9939771 -
31 Cylinder piston/piston 1x5515745 1x5515401
34 Guide bushing 1x5514525 - -
38 Base jaw 2x5514340 2x5514341
39 Guide bushing - 1x5513449
43 Bushing 1x5514362 1x5514363
99 Enclosed pack 1x5514445 1x5514446
100 O-ring 1x9900286
DIN3771 NBR70 17x1.50 1x9611096
DIN3771 NBR70 22x1.50
101 Sealing ring 1x9937274 6x9x2.8 - -
101 Wiping seal - - 1x9938785 8x11.5x3.20
102 Cylinder seal 2x9907469
20x14x2.55 /Z8-2014-N3580 2x9937411
25x19x3.25 /Z8-2519-N3580
103 O-ring 3x9939717–DF-coated 22x1
NBR70 3x9937577–DF-coated
26.70x1.76 NBR70
110 Screws 1x9660002
DIN912 M3x8 1x9660005* DIN912/12.9 M4x12
113 Pin roller 2x9939710 NBR 4x21.8
2x9938773 NBR 5x29.8
113 Solid shaft - - - -
114 Pin roller 2x9938750 NBR 3x9.8
2x9938751 NBR 4x12.8
120 Circular magnet 1x9949515 DRM. 14(A)x3 1x9949500 DRM. 23(A)x5
121 Compression spring set
- 1x9941165 - 1x9938746
131 Set screw 1x9670505–DIN 913/45H
M 3x3 PA-coated 1x9936384–DIN 913/45H
M 6x6 PA-coated
Wearing parts, recommended to replace during maintenance
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Assembly and Operating Manual Rotary gripper modul with radial grippers type GSM-R
38 Druckdatum 27.07.11
R-32 R-32-AS R-40 R-40-AS
ID 5514297 ID 5514298 ID 5514299 ID 5515183
Item Designation Quantity x ID no. - Designation
4 Piston rod 1x5513467 1x5513459
26 Disk 1x9939772 - 1x9939773 -
31 Cylinder piston 1x5516223 1x5517878
34 Guide bushing - - - -
38 Base jaw 2x5514342 2x5514343
39 Guide bushing 1x5513450 1x5513451
43 Bushing 1x5514364 1x5514365
99 Enclosed pack 1x5514447 1x5514448
100 O-ring 1x9611133
DIN3771 NBR70 28x2 1x9936336
DIN3771 NBR70 36x2
101 Sealing ring 1x9937641 10x14x3.7
- -
101 Wiping seal - - 1x9938786 12x16.5x4
102 Cylinder seal 2x9938783
32x24x3.25 /NBR 2x9907470
40x32x3.25 /Z8-4032-N3580
103 O-ring 3x9937324–DF-coated 35x1.50
NBR70 3x9957427–DF-coated 43x2
NBR70
110 Screws 1x9660011
DIN912 M5x12
1x9660065
DIN912/12.9 M 6x14
113 Solid shaft 2x9938774
DRM 6.0 H6x37.8 -0.3 R 1.5 2x9938775
DRM 8.0 H6x47.8 -0.3 R 1.5
114 Pin roller 2x9938752 NBR 5x15.8
2x5513479
120 Circular magnet 1x9949501 DRM. 25(A)x5 1x9949501 DRM. 25(A)x5
121 Compression spring set
- 1x9938747 - 1x9938748
131 Set screw 1x9936384–DIN 913/45H M6x6 PA-coated
Wearing parts, recommended to replace during maintenance
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Assembly and Operating Manual Rotary gripper modul with radial grippers type GSM-R
39 Druckdatum 27.07.11
9.1.4 Structure bills of materials for rotor drives FAN
FAN 25 ID no. 5514323
Item ID no. Quantity Designation Note
51 5514346 1 Housing (upper)
52 5514349 1 Housing (lower)
53 5514528 1 Rotor, FLU 25
58 9939730 1 Stop rotor, SFL 25
59 9939733 1 Compression seal, SFL 25
98 5514440 1 FAN 25 enclosed pack See bill of materials for enclosed pack
101 9935305 4 Screws DIN912/A2 M2.5x16
102 9981742 4 Set screw DIN 913/45H M2.5x3 PA-coated
104 9939715 3 Screws DIN912/A2 M2.5x35
107 9935446 2 Cylindrical pin DIN6325 2.5m6
108 9939376 1 Guide sleeve dia. 4x3.95
130 5516754 2 Sliding bearing FAN 25 GSM/SFL
131 9939723 4 O-ring DIN3771 NBR70 2.5x0.50
132 9611227 2 O-ring DIN3771 NBR70 5x1
Wearing parts, recommended to replace during maintenance
FAN 40 ID no. 5514324
Item ID no. Quantity Designation Note
51 5514347 1 Housing (upper)
52 5514350 1 Housing (lower)
53 5514529 1 Rotor, FLU 40
58 9939731 1 Stop rotor, SFL 40
59 9939734 1 Compression seal, SFL 40
98 5514441 1 FAN 40 enclosed pack See bill of materials for enclosed pack
101 9660427 4 Screws DIN912/A2 M3x16
102 9936381 4 Set screw DIN 913/A2 M3x3 PA-coated
104 9935420 3 Screws DIN912/A2 M3x40 solid thread
108 9939377 3 Guide sleeve dia. 5x4.35
130 9939884 2 Bearing / RKL6x10x2.5 SS676 GPR
131 9611155 4 O-ring DIN3771 NBR70 2.5x1
132 9611086 2 O-ring DIN3771 NBR70 6x2
Wearing parts, recommended to replace during maintenance
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Assembly and Operating Manual Rotary gripper modul with radial grippers type GSM-R
40 Druckdatum 27.07.11
FAN 64 ID no. 5514325
Item ID no. Quantity Designation Note
51 5514348 1 Housing (upper)
52 5514351 1 Housing (lower)
53 5514530 1 Rotor, FLU 64
58 9939732 1 Stop rotor, SFL 64
59 9939735 1 Compression seal, SFL 64
98 5514442 1 FAN 64 enclosed pack See bill of materials for enclosed pack
101 9660415 4 Screws DIN912/A2 M4x20
102 9670500 4 Set screw DIN 913/A2 M4x4 PA-coated
104 9660418 3 Screws DIN912/A2 M4x50
108 9939384 3 Guide sleeve dia. 6x5.35
130 9939712 2 Bearing S6700GPR
131 9611163 4 O-ring DIN3771 NBR70 4x1
132 9939882 2 O-ring DIN3771 NBR70 11.3x2.40
Wearing parts, recommended to replace during maintenance
9.1.5 Additional bills of materials: Cushioning
Cushioning with elastomer (...-E-....-versions)
Basic size 25 x 25 40 x 40 64 x 64
Item Quantity x ID no. – Designation
DKM GSM stop 2 83 2x5514395 2x5514396 2x5514397
Pin roller 122 2x9942040 NBR 3x4.0
1211 G2-0-2
2x9941365 NBR 4x6.0
1211 G2-1-2
2x9941366 NBR 5x6.0
1211 G2-1-2
Nut 124 2x9942110 M 4x0.35
2x9937714 M 6x0.5
2x9937278 M 8x1
Cushioning pin 125 2x9939729 1.4x1.8x4.2.
2x9938469 2.4x2.8x6.2
Wearing parts, recommended to replace during maintenance
Cushioning using shock absorbers (hydraulic cushioning) (…-S-…versions):
Basic size 25 x 25 40 x 40 64 x 64
Item Quantity x ID no. – Designation
Shock absorber 120 - 2x9941170
WS-M6X5-346 2x9941169
WP-M0.1-346
Sleeve 122 - 2x5516064 2x5516065
Shock absorber nut 121 2x9937714
M 6x0.5 2x9937278
M 8x1
Wearing parts, recommended to replace during maintenance
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Assembly and Operating Manual Rotary gripper modul with radial grippers type GSM-R
41 Druckdatum 27.07.11
9.2 Bills of materials for enclosed packs
9.2.1 Structure bills of materials for enclosed packs of rotor drives FAN 25-64
FAN 25 ID no. 5514440
Item ID no. Quantity Designation
108 9629001 6 Steel ball dia. 3.0 standard ISO 3290-1975
205 9939377 4 Guide sleeve dia. 5x4.35
207 9939723 4 O-ring DIN3771 NBR70 2.5x0.50
230 9941340 4 Locking screw M 3 with slot + O-ring outer A/F 5
231 9938883 2 Screws DIN912/A2 M3x18
232 9941367 2 Screws DIN912/A2 M2.5x30
Wearing parts, recommended to replace during maintenance
FAN 40 ID no. 5514441
Item ID no. Quantity Designation
108 9629004 10 Steel ball dia. 4.0 standard ISO 3290-1975
205 9939384 2 Guide sleeve dia. 6x5.35
206 9939378 2 Guide sleeve dia. 8x5.35
207 9611155 4 O-ring DIN3771 NBR70 2.5x1
230 9941340 4 Locking screw M 3 with slot + O-ring outer A/F 5
231 9660416 2 Screws DIN912/A2 M5x25 thread to head
232 9936007 2 Screws DIN912/A2 M4x45
Wearing parts, recommended to replace during maintenance
FAN 64 ID no. 5514442
Item ID no. Quantity Designation
108 9629006 14 Steel ball dia. 5.0 standard ISO 3290-1975
205 9939379 4 Guide sleeve dia. 10x6.65
207 9611163 4 O-ring DIN3771 NBR70 4x1
230 9659005 4 Locking screw DIN 908 M5x5 Nickel plated brass + sealing ring
231 9907488 2 Screws DIN912/A2 M6x35
232 9938503 2 Screws DIN912/A2 M5x70
Wearing parts, recommended to replace during maintenance
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Assembly and Operating Manual Rotary gripper modul with radial grippers type GSM-R
42 Druckdatum 27.07.11
9.2.2 Structure bills of materials for enclosed packs GSM-R
Designation ID no. Guide sleeve item 201
Quantity x ID no. - Designation
GSM-R-10 5514443 4x9939377 – dia. 5x4.35
GSM-R-16 5514444 4x9939377 – dia. 5x4.35
GSM-R-20 5514445 4x9939384 – dia. 6 x5.35
GSM-R-25 5514446 4x9939378 – dia. 8x5.35
GSM-R-32 5514447 4x9939379 – dia. 10x6.65
GSM-R-40 5514448 4x9939380 – dia. 12x6.65
9.3 Bills of materials for sealing kits
9.3.1 Structure bills of materials for sealing kits of rotor drives FAN 25-64
FAN 25 ID no. 5516255
Item ID no. Quantity Designation
53 5514528 1 Rotor FLU 25
59 9939733 1 Compression seal SFL 25
109 9939723 2 O-ring DIN3771 NBR70 2.5x0.50
131 9939723 4 O-ring DIN3771 NBR70 2.5x0.50
132 9611227 2 O-ring DIN3771 NBR70 5x1
FAN 40 ID no. 5516256
Item ID no. Quantity Designation
53 5514529 1 Rotor FLU 40
59 9939734 1 Compression seal SFL 40
109 9611155 2 O-ring DIN3771 NBR70 2.5x1
131 9611155 4 O-ring DIN3771 NBR70 2.5x1
132 9611086 2 O-ring DIN3771 NBR70 6x2
FAN 64 ID no. 5516257
Item
ID no. Quantity Designation
53 5514530 1 Rotor FLU 64
59 9939735 1 Compression seal SFL 64
109 9611163 2 O-ring DIN3771 NBR70 4x1
131 9611163 4 O-ring DIN3771 NBR70 4x1
132 9939882 2 O-ring DIN3771 NBR70 11.3x2.40
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Assembly and Operating Manual Rotary gripper modul with radial grippers type GSM-R
43 Druckdatum 27.07.11
9.3.2 Structure bills of materials for sealing kits of gripper modules R-10 to R-40
R-10 ID no. 5516264
Item ID no. Quantity Designation
100 9937276 1 O-ring DIN3771 NBR70 8x1
101 9937277 1 Sealing ring 4x7x2.8
102 9610005 1 Quad ring AS568A NBR70 6.07x1.78 4010
103 9939718 3 O-ring DF-coated 13x1 NBR70
R-16 ID no. 5516265
Item ID no. Quantity Designation
100 9611061 1 O-ring DIN3771 NBR70 13x1.50
101 9938784 1 Wiping seal 5x8x2.8
102 9612610 2 Cylinder seal 16x10x2.55 /Z8-1610-N3580
103 9939719 3 O-ring DF-coated 18x1 NBR70
R-20 ID no. 5516266
Item ID no. Quantity Designation
100 9900286 1 O-ring DIN3771 NBR70 17x1.50
101 9937274 1 Sealing ring 6x9x2.8
102 9907469 2 Cylinder seal 20x14x2.55 /Z8-2014-N3580
103 9939717 3 O-ring DF-coated 22x1 NBR70
R-25 ID no. 5516267
Item ID no. Quantity Designation
100 9611096 1 O-ring DIN3771 NBR70 22x1.50
101 9938785 1 Wiping seal 8x11.5x3.20
102 9937411 2 Cylinder seal 25x19x3.25 /Z8-2519-N3580
103 9937577 3 O-ring DF-coated 26.70x1.76 NBR70
R-32 ID no. 5516268
Item ID no. Quantity Designation
100 9611133 1 O-ring DIN3771 NBR70 28x2
101 9937641 1 Sealing ring 10x14x3.7
102 9938783 2 Cylinder seal 32x24x3.25 /NBR
103 9937324 3 O-ring DF-coated 35x1.50 NBR70
R-40 ID no. 5516269
Item ID no. Quantity Designation
100 9936336 1 O-ring DIN3771 NBR70 36x2
101 9938786 1 Wiping seal 12x16.5x4
102 9907470 2 Cylinder seal 40x32x3.25 /Z8-4032-N3580
103 9957427 3 O-ring DF-coated 43x2 NBR70
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Assembly and Operating Manual Rotary gripper modul with radial grippers type GSM-R
44 Druckdatum 27.07.11
10 Accessories
10.1.1 Assembly and set-up MMS-P 22
Technical data on the MMS-P sensors can be found in the data sheets for sensors.
Note - The GSM products will be prepared for the use of MMS-P only for delivery dates
after 01/01/08.
Figure 10-1: Magnetic switch (MMS-P 22)
…
Figure 10-2: Switching function (closer) - in undamped condition
Type ID No.
MMS-P 22-S-M8-PNP 0301370
MMSK-P 22-S-PNP 0301371
V2-M8-4-2XM8-3 0301380
The V2-M8-4-2XM8-3 distributor is used to convert the 4-pin connector plug of the MMS-P 22-S-M8-PNP sensor to two standard M8 plugs with 3 pins each. The MMSK-P 22-S-PNP features a 2-meter cable with open strands so that it can be connected by means of terminal contacts.
Legend
1 Center sensor elements
2 Mounting screw
3 LED display
4 Teach button
5 LED display
6 Ribs for cable ties
Assignment - 1 – brown - 2 – white - 3 – blue - 4 – black
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Assembly and Operating Manual Rotary gripper modul with radial grippers type GSM-R
45 Druckdatum 27.07.11
Caution! Sensor can be damaged during assembly. - Do not exceed the maximum tightening torque of 10 Ncm for the set screws
Note - When adapter plates made of ferro-magnetic material (e.g. standard construction
steel) are used, the gripper must first be mounted on the adapter plate before set-ting the positions of the magnetic switches. This is necessary because the use of a magnetizable material would change the switching position of the sensor.
Figure 10-3 Angle of rotation setting and monitoring range GSM
Figure 10-4: Position and installation of the magnetic switch MMS-P
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Assembly and Operating Manual Rotary gripper modul with radial grippers type GSM-R
46 Druckdatum 27.07.11
Slide the magnetic switches /1/ and /2/ (see Figure 10-4: Position and installation of the magnetic switch MMS-P Item /1/ and /2/) into the grooves until they bear against the stops /3/ (if applicable, see Figure 10-4: Position and installation of the magnetic switch MMS-P Item /3/). If there is no terminal stop, then slide the magnetic switch according to dimension I2 (top edge of the non-rotating housing up to the front side of sensor) or according to dimension I1 (top edge of the non-rotating housing up to the double arrow on sensor) and then clamp. If you have to mount a new stop /3/ for MMS-P, then you will find its position dimension I3, in addition to dimensions I1 and I2 in Table 10-1 Installation dimensions for MMS-P. Please note the following when assigning the signals:
/1/ MMS-P (left groove) Monitor gripper position 1 and gripper position 2 in left angle of rotation end position (signals SGL1 and SGL2)
/2/ MMS-P (right groove) Monitor gripper position 1 and gripper position 2 in right angle of rotation end position (signals SGL1 and SGL2)
/3/ FOR MMS-P Determination of the clamping position of the sensor MMS-P
Monitor GSM locations/positions/end positions: SGL1: Left angle of rotation end position, gripper position 1 SGL2: Left angle of rotation end position, gripper position 2 SGR1: Right angle of rotation end position, gripper position 1 SGR2: Right angle of rotation end position, gripper position 2 The gripper positions 1 and 2 have to be clearly defined. If one of the gripper position should not correspond to the defined gripper position 1 or 2, the position of the swivel angle can not be interrogated with an MMS-P. If the angle of rotation end positions are at 20° and 160°, then simply exchange the assignment of the signals, i.e. exchange the SGL signals with the SGR signals.
Type ID No. Item
STOP FOR MMS-P 9949504 /3/
GSM type dimension l1 dimension l2 dimension l3
GSM-P-20 8,9 0 -
GSM-P-20-AS 8,9 0 -
GSM-P-20-IS 13,9 5 0
GSM-P-25 8,9 0 -
GSM-P-25-AS 8,9 0 -
GSM-P-25-IS 18,15 9,25 4,25
GSM-P-32 8,9 0 -
GSM-P-32-AS 8,9 0 -
GSM-P-32-IS 20,05 11,15 6,15
GSM-P-40 13,9 5 0
GSM-P-40-AS 13,9 5 0
GSM-P-40-IS 31,5 22,6 17,6
GSM-P-50 16,9 8 3
GSM-P-50-AS 16,9 8 3
GSM-P-50-IS 36,7 27,8 22,8
GSM-P-64 13,9 5 0
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Assembly and Operating Manual Rotary gripper modul with radial grippers type GSM-R
47 Druckdatum 27.07.11
GSM type dimension l1 dimension l2 dimension l3
GSM-P-64-AS 13,9 5 0
GSM-P-64-IS 26,25 17,35 12,35
GSM-W-10-AS 17,9 9 4
GSM-W-16-AS 22,1 13,2 8,2
GSM-W-20-AS 25,25 16,35 11,35
GSM-W-25-AS 31,55 22,65 17,65
GSM-W-32-AS 37,5 28,6 23,6
GSM-W-40-AS 39,55 30,65 25,65
GSM-R-10 22,05 13,15 8,15
GSM-R-10-AS 22,05 13,15 8,15
GSM-R-16 27,4 18,5 13,5
GSM-R-16-AS 27,4 18,5 13,5
GSM-R-20 31,7 22,8 17,8
GSM-R-20-AS 31,7 22,8 17,8
GSM-R-25 37,4 28,5 23,5
GSM-R-25-AS 37,4 28,5 23,5
GSM-R-32 45,3 36,4 31,4
GSM-R-32-AS 45,3 36,4 31,4
GSM-R-40 47,7 38,8 33,8
GSM-R-40-AS 47,7 38,8 33,8
GSM-Z-30 8,9 0 -
GSM-Z30-AS 21,7 12,8 7,8
GSM-Z30-IS 8,9 0 -
GSM-Z-38 13,9 5 0
GSM-Z38-AS 31,45 22,55 17,55
GSM-Z38-IS 13,9 5 0
GSM-Z-45 8,9 0 -
GSM-Z45-AS 24,3 15,4 10,4
GSM-Z45-IS 13,9 5 0
Table 10-1 Installation dimensions for MMS-P
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Assembly and Operating Manual Rotary gripper modul with radial grippers type GSM-R
48 Druckdatum 27.07.11
11 Translation of original EC declaration of incorporation
In terms of the EC Machinery Directive 2006/42/EC, annex II B Manufacturer/ distributor
SCHUNK GmbH & CO:KG. Spann- und Greiftechnik Bahnhofstr. 106 - 134 D-74348 Lauffen/ Neckar
We hereby declare that the following products
Product type Product no.
GSM-R... 0303818 / 0303819 / 0303838 / 0303938 / 0303839 / 0303939 / 0303848 / 0303948 / 0303849 / 0303949 / 0303858 / 0303958 / 0303859 / 0303959 / 0303878 / 0303978 / 0303879 / 0303979 / 0303888 / 0303988 / 0303889 / 0303989 / 0304618 / 0304619 / 0304638 / 0304738 / 0304639 / 0304739 / 0304648 / 0304748 / 0304649 / 0304749 / 0304658 / 0304758 / 0304659 / 0304759 / 0304678 / 0304778 / 0304679 / 0304779 / 0304688 / 0304788 / 0304689 / 0304789
meets the applicable basic requirements of the Directive Machinery (2006/42/EC). The incomplete machine may not be put into operation until conformity of the machine into which the incomplete machine is to be installed with the provisions of the Machinery Directive (2006/42/EC) is confirmed. Applied harmonized standards, especially: EN ISO 12100-1 Safety of machines - Basic concepts, general principles for design -- Part 1:
Basic terminology, methodology
EN ISO 12100-2 Safety of machines - Basic concepts, general principles for design -- Part 2:
Technical principles
The manufacturer agrees to forward on demand the special technical documents for the in-complete machine to state offices. The special technical documents according to Annex VII, Part B, belonging to the incomplete machine have been created. Person responsible for documentation: Mr. Michael Eckert, Tel.: +49(0)7133/103-2204
Location, date/signature: Lauffen, Germany, January 2011 i.V.
Title of the signatory Director for Development
www.comoso.com
Assembly and Operating Manual Rotary gripper modul with radial grippers type GSM-R
49 Druckdatum 27.07.11
12 Contact
GERMANY – HEAD OFFICE
SCHUNK GmbH & Co. KG
Spann- und Greiftechnik
Bahnhofstrasse 106 – 134
D-Lauffen/Neckar
Tel. +49-7133-103-0
Fax +49-7133-103-2399
info@de.schunk.com
www.schunk.com
CANADA
SCHUNK Intec Corp.
190 Britannia Road East,
Units 23-24
Mississauga, ON L4Z 1W6
Tel. +1-905-712-2200
Fax +1-905-712-2210
info@ca.schunk.com
www.ca.schunk.com
DENMARK
SCHUNK Intec A/S
Storhaven 7
7100 Vejle
Tel. +45-43601339
Fax +45-43601492
info@dk.schunk.com
www.dk.schunk.com
HUNGARY
SCHUNK Intec Kft.
Széchenyi út. 70.
3530 Miskolc
Tel. +36-46-50900-7
Fax +36-46-50900-6
info@hu.schunk.com
www.hu.schunk.com
AUSTRIA
SCHUNK Intec GmbH
Holzbauernstr. 20
4050 Traun
Tel. +43-7229-65770-0
Fax +43-7229-65770-14
info@at.schunk.com
www.at.schunk.com
CHINA
SCHUNK Intec Precision
Machinery Trading (Shanghai)
Co., Ltd.
Xinzhuang Industrial Park
479 Chundong Road
Minhang District
Shanghai 201108
Tel. +86-21-51760266
Fax +86-21-51760267
info@cn.schunk.com
www.cn.schunk.com
FRANCE
SCHUNK Intec SARL
Parc d´Activités des Trois
Noyers 15, Avenue James de
Rothschild
Ferrières-en-Brie
77614 Marne-la-Vallée
Cedex 3
Tel. +33-1-64 66 38 24
Fax +33-1-64 66 38 23
info@fr.schunk.com
www.fr.schunk.com
INDIA
SCHUNK Intec India Private
Ltd. # 80 B, Yeswanthpur
Industrial Suburbs,
Bangalore 560 022
Tel. +91-80-40538999
Fax +91-80-41277363
info@in.schunk.com
www.in.schunk.com
BELGIUM, LUXEMBOURG
SCHUNK Intec N.V./S.A.
Bedrijvencentrum Regio Aalst
Industrielaan 4, Zuid III
9320 Aalst-Erembodegem
Tel. +32-53-853504