Post on 15-Apr-2020
08/17/2019
Products Solutions Services
INTERNAL
Filed Instrument Supporting Digital Transformation
- Smart maintenance with Process sensor 4.0
- The Endress + Hauser IIoT Eco System
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08/17/2019
Products Solutions Services
INTERNAL
Process sensor 4.0
- Safety : New product according to IEC 61508
Process Sensors 4.0
1
IIoT-enabled Hardware Digital Twins, Algorithms, Service Apps
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- Technology : Heartbeat for easy maintenance and predictive
- IIoT : Service connected, enable to IIoT Ecosystem
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Safety first
Freedom from unacceptable risk
Filed Instrument Supporting Digital Transformation
Reference: IEC 61511-1 Ed. 1.0, §3.2.67
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Where are different faults/failures mainly located?
Filed Instrument Supporting Digital Transformation
λ ~ 97-98%
λ ~ 2-3%
SIL calculationsonly address
Random failures
Systematic faults influencing sensor performancee.g. corrosion, abrasion, coating
Heartbeat Diagnostics, Verification and Monitoring
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Process sensor 4.0 show the high self-diagnosis (e.g. flow meter)
The diagnostic features of Heartbeat Technology (Promass, Promag, Prowirl 200)
offers higher SFF and lower DU values
Filed Instrument Supporting Digital Transformation
Promass 83F
89,6 %
178 FIT
SFF Lambda DU
Promag 53P
76 %
295 FIT
SFF Lambda DU
Prowirl 72F
80 %
175 FIT
SFF Lambda DU
Promass F200
98 %
73 FIT
SFF Lambda DU
Promag P200
95 %
156 FIT
SFF Lambda DU
Prowirl F200
98 %
70 FIT
SFF Lambda DU
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D/P
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Filed Instrument Supporting Digital Transformation
Benefit of new products from Endress & Hauser
SIL 2
SIL 3
SIL 1Typical SIL capable flowmeterson the market, e.g. Promass 83or competitor devices
Promass 20073 FIT
160 FIT
Heartbeat continuously diagnoses whether failures have occurred.
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Smart Maintenance with Process sensor 4.0
Smart field devices combined with IIoT technology are now a reality,
enabling efficiency improvements in maintenance execution.
Filed Instrument Supporting Digital TransformationNAMUR
ReferenceNE 129
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Diagnostics with Namur NE107
All diagnostic codes are classified according Namur NE107
• Clear text indication on error + Stamp time
• Clearly stated causes
“NE107 is essential to distinguish between messages for maintenance and operational staff.”Customer commentFieldbus
Filed Instrument Supporting Digital Transformation
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Diagnostic & HMI : Comparison new and previous Generation
Filed Instrument Supporting Digital Transformation
Previous generation
Promass 83F
New generation
Promass F300/500
Page 92
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Diagnostic & HMI : Diagnostic & HistroROM at new Generation
Filed Instrument Supporting Digital Transformation
New generation
Promass F300/500
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- Diagnostic list- Stamp Time
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Diagnostic & HMI : Datalogger at new Generation
Filed Instrument Supporting Digital Transformation
New generation
Promass F300/500
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- Datalogger at device (1,000 sampling)- Record data of Heartbeat technology
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Set up device : Comparison new and previous Generation
Filed Instrument Supporting Digital Transformation
Previous generation
Promass 83F
New generation
Promass F300/500
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Search documentations
Filed Instrument Supporting Digital Transformation
1. Use search in www.endress.com
- Access documentation with the serial number
- Access documentation with the order code
2. Operation in Mobile app
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Filed Instrument Supporting Digital Transformation
Search diagnostic error in E+H Hub
- Go to www.iiot.endress.com
- Log in user
- Go to Search in Health application
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Filed Instrument Supporting Digital Transformation
Verification : Comparison new and previous Generation
Verification with Fieldcheck
Promass 83FPromass F300/500
Verification with Heartbeat verification
Link
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Filed Instrument Supporting Digital Transformation
Predictive : Comparison Previous and new Generation Coriolis
Example : Flow build-up in the tube
N/A
Tube damping
Signal asymmetry
Resonance frequency
The density measurement can be tracked in addition, if the fluid is
unchanged.
e.g. +10%
e.g. - 1%
e.g. +10%
Promass 83FPromass F300/500
Base value
- Continuous monitoring data of Heartbeat technology by HART / FF / Profibus communication
- Manual monitoring data of Heartbeat technology by Heartbeat verification
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Smart Maintenance with Process sensor 4.0 - Summary
Filed Instrument Supporting Digital Transformation
• Process sensor 4.0 provide more information from the
field enabling
1. Ease of maintenance tasks : Friendly, plug & play
Heartbeat diagnostic, HistoROM,
Connection with LAN, Bluetooth, Wireless
2. Ease of quality control tasks
Heartbeat verification
3. Better control of the process
Heartbeat monitoring
• Enable to IIoT Eco system
1. Make information easily accessible anytime, anywhere
E+H Cloud
2. Bring the right relevant information to the right people
Analytics, Health, Library, Predict
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Process sensor 4.0 – Growing across the whole portfolio
Filed Instrument Supporting Digital Transformation
Liquiline
SamplerTrustSens
Micropilot
Levelflex
Promass
ProsonicFlow
Prowirl
Promag
Level Temperature Analysis … and more to comeFlow
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Filed Instrument Supporting Digital Transformation
Field device innovations open up new possibilities – Flow - Coriolis
Corrosion/Abrasion
Deposits Gas in Liquid/Cavitation
The Heartbeat Sensor Integrity Parameter unequivocally determines the health status of the measurement
• For distinct recognition of abrasion, corrosion, or deposit formation
• Process-independent and linear
• Enables predictive maintenance
• TÜV attestation: verification traceable acc. to ISO 9001
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08/17/2019INTERNAL
Filed Instrument Supporting Digital Transformation
Field device innovations open up new possibilities – Level
Heartbeat Monitoring
Foam recognition with Wizard(foam reduces the echo amplitude)
Deposit formation with Wizard(deposits change the antenna’s near field)(microwave energy coupling area)
Heartbeat Verification
WHG/SIL re-examination with Wizard• Guided• Simple• Interactive
Heartbeat Diagnostics
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Filed Instrument Supporting Digital Transformation
Field device innovations open up new possibilities – Analysis
The Heartbeat Diagnosis function continuously determines the status of all connected sensors
Influence variables, e.g. for pH sensors:
• Calibration results: slope and zero point
• Actual sensor status: continuous measurement of glass resistance
• Sensor history: operating time over certain temperature limits, or
• Number of SIP/CIP cycles
• Individual factors configurable
Permanent diagnosis for predictive maintenance
Higher facility availability thanks to verification without process interruption
Reduced documentation effort through automatically generated test protocol
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Field device innovations open up new possibilities – Temperature
Value proposition
• Auditable documentation of performed calibrations including history• Proof that batch has been performed under valid conditions• Prediction about drift and necessary calibration intervals
Filed Instrument Supporting Digital Transformation
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Products Solutions Services
INTERNAL
IIoT Components
• Netilion Connect
Process Sensors 4.0
IIoTComponents
12
IIoT-enabled Hardware Digital Twins, Algorithms, Service Apps
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Filed Instrument Supporting Digital Transformation
Industry recommendations and open standards boundaries
NOA reference architecture Ethernet in the process industry
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Parallel data access enabling IIoT
Filed Instrument Supporting Digital Transformation
ERP
MES
DCS
IIoT
Hub
Connect
Services
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Netilion Connect : Edge device enable to IIoT
Filed Instrument Supporting Digital Transformation
From to
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Filed Instrument Supporting Digital Transformation
Netilion connect : Edge device
Edge device
Establish connectivity between OT and IT
Create digital twins automatically
Foundation for further IIoT use cases
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Netilion Connect : Retrofit adapter for HART device
Brownfield Installation:
• no change in OT architecture
• Separate IT Chanel
• Suitable for all HART devices
Filed Instrument Supporting Digital Transformation
device
Threadedadapter
PLC
MonitoringData as SV, TV, QV
gateway edge
Link
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PLSclosed
Connectivity in Brown field
Filed Instrument Supporting Digital Transformation
Controller
Monitoring + Optimization
Multicore/proprietary
Edge Device
Wireless 2nd channel
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08/17/2019
Products Solutions Services
INTERNAL
The Endress + Hauser IIoT Eco System ( Netillion )
• Netilion
IIoT-enabled Hardware Digital Twins, Algorithms, Service Apps
IIoTEcosystem
3
Netilion
Process Sensors 4.0
1 IIoTComponents
2
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Netilion: our IIoT Ecosystem
Filed Instrument Supporting Digital Transformation
Customer ITCustomer IT
Other
(our IIoT Ecosystem)
HubHub
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Netilion Services
Filed Instrument Supporting Digital Transformation
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The individual apps and their functionalities
Asset management
Scanner
Create digital twins
Analytics
Make things visible and transparent in your plant
Library
Document everything on your assets
Asset performance
Value ( Coming soon )
Your measurement value easily connected
Health
Feel the pulse of your assets
Predict ( Coming soon )
Anticipate events which might happen
Filed Instrument Supporting Digital Transformation
Library
7.0 pH
ValueAnalyticsHealthPredictScanner
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Filed Instrument Supporting Digital Transformation
Asset Management : Scanner app
Scanner app
Digital twins incl. photos, tag,
GPS coordinates, criticality parameters,
manufacturer, serial number, …
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Filed Instrument Supporting Digital Transformation
Asset Performance : Health Application
Health Application
Link
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Asset Performance : Predict ( Coming soon )
Filed Instrument Supporting Digital Transformation
Live field data• Process values (PV, Temp)• Min/max-values• Monitoring data of
Heartbeat Technology
• Estimated maintenance date
• Asset health status (100% - 0%)
Based on monitoring and Big Data
Link
Predict
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08/17/2019
Products Solutions Services
INTERNAL
Thank you very much for your attention
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