Post on 14-Apr-2018
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FABIA 2000³ Chassis
SteeringEdition 04.04
S00.5303.15.2000-2 page 1
00
00-2 Steering
Steering system: electro-hydraulic(Electrically Powered HydraulicSteering - EPHS)
mechanical
Steering gear: Rack pinion (input shaft) Zahnstange - Ritzel (Eingangswelle)Rack pinion (input shaft)
Steering-wheel turns from turning an-gle to the next:
2,91 4,04
Steering wheel diameter (mm): 370 370
Grease denomination for gear rack: TMS-L-10.482 1)
A0F 063 000 04 2)
1) applies for TRW steering2) applies for KOYO steering
SHELL STERAK
Grease amount for gear rack insteering gear (g):
11,0 +5,0 40,0
maximum clearance between pres-sure plate and cover (mm):
0...0,08 0,04...0,09
authorised axial force for the dis-placement of the gear rack (N):
Displacement of the gear rack
♦ ± 40 mm: Axial force ≤ 200 N
♦ over 40 mm up to the stop: Axialforce ≤ 250 N
(Displacement speed 1 cm/s)
---
Pinion torque (Nm): --- ♦ Steering-wheel angle ±180°: Pin-ion torque = 0.8...1.3 Nm
♦ Steering-wheel angle over 180° up to the stop: Pinion torque= 0.8...1.6 Nm
Rotating force of the steering tie rodsfrom rest position (N):
1,0...3,5 3)
3) after 2 rotations
1,0...3,5 3)
Denomination of the hydraulic oil: PENTOSIN CHF 11SN 052 146 00
TL 52 146or
PENTOSIN CHF 202N 052 146 01
TL 52 146
---
Hydraulic oil amount (l): 0,80 ---
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FABIA 2000³ Chassis
Steering Edition 04.04
S00.5303.15.2000-2 page 2
00
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FABIA 2000³ Chassis
BrakesEdition 04.05
S00.5303.18.2000-3 page 1
00
00-3 Brakes
Brake variants and their assignment
Engine litre/kW
1,0/37 1,2/40 1,2/47
Engine code letters: ARV, AQV AWY, BMD AZQ,BME
S = Manual gearboxA = Automatic gearbox
S - S - S - S -
Master brake cylinder - ∅ mm 20,64
Brake booster - ∅ Inch Left-hand drive with and without ABS:Right-hand drive with and without ABS:
8,58,5
♦ Front disc brake:
Front brake caliper (type denomination) FS-II FS-III FS-II FS-III
Front brake caliper, piston - ∅ mm 48,0 54,0 48,0 54,0
Front brake disc - ∅ mm 239,0 256,0 239,0 256,0
Brake disc - average effective di-ameter
mm 193,8 208,0 193,8 208,0
Brake disc, thickness mm 18,0 22,0 18,0 22,0
Brake disc, minimum thickness mm 15,0 19,0 15,0 19,0
Pad thickness with supportingplate
mm 17,6 19,6 17,6 19,6
Minimum thickness without sup-porting plate
mm 2,0 2,0 2,0 2,0
♦ Rear disc brake:
Rear brake caliper, piston - ∅ mm
Rear brake disc - ∅ mm
Rear brake disc - average effec-tive diameter
mm
Brake disc, thickness mm
Brake disc, minimum thickness mm
Pad thickness with supportingplate
mm
Minimum thickness without sup-porting plate
mm
♦ Rear drum brake:
Brake drum - ∅ mm 200,0 200,0 200,0 200,0
Brake drum - maximum diameter ∅
mm 201,0 201,0 201,0 201,0
Wheel-brake cylinder - ∅ mm 19,05 19,05 19,05 19,05
Brake pad, width mm 40,0 40,0 40,0 40,0
Pad thickness without support-ing shoe
mm 5,4 5,4 5,4 5,4
Minimum thickness without sup-porting shoe
mm 1,5 1,5 1,5 1,5
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FABIA 2000³ Chassis
Brakes Edition 04.05
S00.5303.18.2000-3 page 2
00
Engine litre/kW
1,2/47 1,4/44 1,4/50
Engine code letters: AZQ,BME AZE, AZF AME, ATZ,AQW
S = Manual gearboxA = Automatic gearbox
S - S - S - S -
Master brake cylinder - ∅ mm 20,64
Brake booster - ∅ Inch Left-hand drive with and without ABS:Right-hand drive with and without ABS:
8,58,5
♦ Front disc brake:
Front brake caliper (type denomination) FS-II FS-II FS-III FS-III
Front brake caliper, piston - ∅ mm 48,0 48,0 54,0 54,0
Front brake disc - ∅ mm 239,0 239,0 256,0 256,0
Brake disc - average effective di-ameter
mm 193,8 193,8 208,0 208,0
Brake disc, thickness mm 18,0 18,0 22,0 22,0
Brake disc, minimum thickness mm 15,0 15,0 19,0 19,0
Pad thickness with supportingplate
mm 17,6 17,6 19,6 19,6
Minimum thickness without sup-porting plate
mm 2,0 2,0 2,0 2,0
♦ Rear disc brake:
Rear brake caliper, piston - ∅ mm
Rear brake disc - ∅ mm
Rear brake disc - average effec-tive diameter
mm
Brake disc, thickness mm
Brake disc, minimum thickness mm
Pad thickness with supportingplate
mm
Minimum thickness without sup-porting plate
mm
♦ Rear drum brake:
Brake drum - ∅ mm 200,0 200,0 200,0 200,0
Brake drum - maximum diameter ∅
mm 201,0 201,0 201,0 201,0
Wheel-brake cylinder - ∅ mm 19,05 19,05 19,05 19,05
Brake pad, width mm 40,0 40,0 40,0 40,0
Pad thickness without support-ing shoe
mm 5,4 5,4 5,4 5,4
Minimum thickness without sup-porting shoe
mm 1,5 1,5 1,5 1,5
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FABIA 2000³ Chassis
BrakesEdition 04.05
S00.5303.18.2000-3 page 3
00
Engine litre/kW
1,4/55 1,4/74 2,0/85 1.9/47 SDI
Engine code letters: AUA, BBY,BKY
AUB, BBZ AZL ASY
S = Manual gearboxA = Automatic gearbox
S A S - S - S -
Master brake cylinder - ∅ mm 20,64
Brake booster - ∅ Inch Left-hand drive with and without ABS:Right-hand drive with and without ABS:
8,58,5
♦ Front disc brake:
Front brake caliper (type denomination) FS-III FS-III C54-II FS-III
Front brake caliper, piston - ∅ mm 54,0 54,0 54,0 54,0 54,0
Front brake disc - ∅ mm 256,0 256,0 256,0 288,0 256,0
Brake disc - average effective di-ameter
mm 208,0 208,0 208,0 244,0 208,0
Brake disc, thickness mm 22,0 22,0 22,0 25,0 22,0
Brake disc, minimum thickness mm 19,0 19,0 19,0 22,0 19,0
Pad thickness with supportingplate
mm 19,6 19,6 19,6 18,6 19,6
Minimum thickness without sup-porting plate
mm 2,0 2,0 2,0 2,0 2,0
♦ Rear disc brake:
Rear brake caliper, piston - ∅ mm 38,0 38,0
Rear brake disc - ∅ mm 232,0 232,0
Rear brake disc - average effec-tive diameter
mm 196,0 196,0
Brake disc, thickness mm 9,0 9,0
Brake disc, minimum thickness mm 7,0 7,0
Pad thickness with supportingplate
mm 16,9 16,9
Minimum thickness without sup-porting plate
mm 2,0 2,0
♦ Rear drum brake:
Brake drum - ∅ mm 200,0 200,0 200,0 200,0
Brake drum - maximum diameter ∅
mm 201,0 201,0 201,0 201,0
Wheel-brake cylinder - ∅ mm 19,05 19,05 19,05 19,05
Brake pad, width mm 40,0 40,0 40,0 40,0
Pad thickness without supportingshoe
mm 5,4 5,4 5,4 5,4
Minimum thickness without sup-porting shoe
mm 1,5 1,5 1,5 1,5
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FABIA 2000³ Chassis
Brakes Edition 04.05
S00.5303.18.2000-3 page 4
00
Engine litre/kW
1.9/74 TDI PD 1.9/96 TDI PD 1.4/55 TDI PD
Engine code letters: ATD ASZ AMF
S = Manual gearboxA = Automatic gearbox
S - S - S -
Master brake cylinder - ∅ mm 20,64
Brake booster - ∅ Inch Left-hand drive with and without ABS:Right-hand drive with and without ABS:
8,58,5
♦ Front disc brake:
Front brake caliper (type denomination) FS-III C54-II FS-III
Front brake caliper, piston - ∅ mm 54,0 54,0 54,0
Front brake disc - ∅ mm 256,0 288,0 256,0
Brake disc - average effective di-ameter
mm 208,0 244,0 208,0
Brake disc, thickness mm 22,0 25,0 22,0
Brake disc, minimum thickness mm 19,0 22,0 19,0Pad thickness with supportingplate
mm 19,6 18,6 19,6
Minimum thickness without sup-porting plate
mm 2,0 2,0 2,0
♦ Rear disc brake:
Rear brake caliper, piston - ∅ mm 38,0 38,0
Rear brake disc - ∅ mm 232,0 232,0
Rear brake disc - average effec-tive diameter
mm 196,0 196,0
Brake disc, thickness mm 9,0 9,0
Brake disc, minimum thickness mm 7,0 7,0
Pad thickness with supportingplate
mm 16,9 16,9
Minimum thickness without sup-porting plate
mm 2,0 2,0
♦ Rear drum brake:
Brake drum - ∅ mm 200,0 200,0
Brake drum - maximum diameter ∅
mm 201,0 201,0
Wheel-brake cylinder - ∅ mm 19,05 19,05
Brake pad, width mm 40,0 40,0
Pad thickness without supportingshoe
mm 5,4 5,4
Minimum thickness without sup-porting shoe
mm 1,5 1,5
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FABIA 2000³ Chassis
BrakesEdition 04.05
S00.5303.18.2000-3 page 5
00
Adjusting values for the load-dependent regulator
♦ The adjusting values apply for the vehicle ready for driving.
♦ Vehicle weight ready for driving: Weight of the vehicle with full fuel tank and full water reservoir for windscreen wip-er/washer and headlamp cleaning system, spare wheel, tool kit, jack and driver (75 kg). The spare wheel, tool kit and jack must be located in the position prescribed by the vehicle manufacturer, the driver must be seated on thedriver seat.
Pressure value of the distributor valve
1 MPa = 10 bar
Pz = output pressure at the distributor valve and left or
right rear wheel
Pp = input pressure at the distributor valve and left or right
front wheel
Part no.of the distributor valve: 6Y0°612°151
The colour marking on the main brake cylinder is not vis-ible.
Pressure values
Brake fluid
Model/Version bar MPa bar MPa
Vehicles without electro-hydraulicsteering - drum brakes on rear axle
Front axle 70 7,0 Front axle 100 10,0
Rear axle 38 ± 3 3,8 ± 0,3 Rear axle 47 ± 3 4,7 ± 0,3
Vehicles with electro-hydraulicsteering - drum brakes on rear axle
Front axle 70 7,0 Front axle 100 10,0
Rear axle 43 ± 3 4,3 ± 0,3 Rear axle 56 ± 3 5,6 ± 0,3
Note
0 1 2 3 4 5 6 7 8 9 10 11
11
2
3
4
5
6
1
4 ,
5
3,1
2,5
2 ,
5
4,75
A
B
Pz(MPa)
Pp(MPa)
S00-0183
Initialsetting
A B
Pp (MPa) 2,5 4,5 5 6 7 8 9 10 11
Pz (MPa) 2,5 3,1± 0,1
3,25 3,55 3,85 4,15 4,45 4,75± 0,2
5,05
Classification N 052 766 X0 (USA standard FMVSS 571.116 DOT4)TL 766 X0
Capacity 0.500 l Vehicles with rear disc brakes, with ABS
0.470 l Vehicles with rear drum brakes, with ABS
0.430 l Vehicles with rear drum brakes, without ABS
Replace every 2 years
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FABIA 2000³ Chassis
Brakes Edition 04.05
S00.5303.18.2000-3 page 6
00
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FABIA 2000³ Chassis
Wheels, TyresEdition 07.03
S00.5303.14.2000-4 page 1
00
00-4 Wheels, Tyres
Possible wheel-tyre combinations
♦ Only use tyres of a same size and type on a vehicle,however the tread pattern and manufacturer may dif-
fer per axle. It is exceptionally allowed to use a differ-
Engine Wheel size 1)
1) Tyre inflation pressure⇒ Inspection and Maintenance as well as sticker on the fuel-tank cap
Light-alloy rim 2)
2) 5-hole fixing, diameter of the bolt circle 100 mm, diameter of the central hole 57 mm
Steel rim 2) Offset (mm) Snow chainspermitted
1.0 l/37 kW1.2 l/40 kW1.2 l/47 kW1.4 l/44 kW1.4 l/50 kW
155/80 R13 79T3)
3) without power steering
- 5J x 13 H2 35 yes165/70 R14 81T - 5J x 14 H2 35 yes
185/60 R14 82T 6J x 14 H2 6J x 14 H243 yes
38 no
195/50 R15 82T 6J x 15 H2 6J x 15 H2 43 no
185/55 R15 81T 6J x 15 H2 6J x 15 H2 43 yes
205/45 R16 83W, V 6.5J x 16 H2 - 42 no
1.4 l/55 kW1.4 l/55 kW TDI PD
165/70 R14 81T - 5J x 14 H2 35 yes
185/60 R14 82T 6J x 14 H2 6J x 14 H243 yes
38 no
185/55 R15 81T 6J x 15 H2 6J x 15 H2 43 yes
195/50 R15 82V, T 6J x 15 H2 6J x 15 H2 43 no
205/45 R16 83W, V 6.5J x 16 H2 - 42 no
1.4 l/74 kW1.9 l/74 kW TDI PD
185/60 R14 82H 6J x 14 H2 6J x 14 H243 yes
38 no
195/50 R15 82V, H 6J x 15 H2 6J x 15 H2 43 no
185/55 R15 81H 6J x 15 H2 6J x 15 H2 43 yes
205/45 R16 83W, V 6.5J x 16 H2 - 42 no
2.0 l/85 kW
195/50 R15 82V, H 6J x 15 H2 - 43 no
185/55 R15 81H 6J x 15 H2 - 43 yes
205/45 R16 83W, V 6.5J x 16 H2 - 42 no
1.9 l/47 kW SDI
165/70 R14 81T - 5J x 14 H2 35 yes
185/60 R14 82T 6J x 14 H2 6J x 14 H243 yes
38 no
195/50 R15 82T 6J x 15 H2 6J x 15 H2 43 no
185/55 R15 81T 6J x 15 H2 6J x 15 H2 43 yes
205/45 R16 83W, V 6.5J x 16 H2 - 42 no
1.9 ltr./96 kW TDIPD
205/45 R16 83W 6.5J x 16 H2 - 37 no
185/55 R15 84H 6J x 15 H2 - 43 yes205/45 R16 83W, V - 6,5J x 16 H2 4)
4) it is only fitted as a spare wheel in series
42 no
Note
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FABIA 2000³ Chassis
Wheels, Tyres Edition 07.03
S00 5303 14 2000-4 page 2
00
ent tyre temporarily in the event of breakdown. Takeinto account a change in driving and braking behav-iour.
♦ Use wheel bolts with spherical collar and a thread of M14 x 1.5 - tightening torque: 120 Nm.
♦ Only use authorised rims on the relevant vehicle.
♦ When replacing rims always use wheel bolts that be-
long to these rims (different length and spherical capshape).
♦ Also observe the national legislation.
Tyre legend
Caution!
Tyres that are more than 6 years old mu st only be
used in case of emergency and w hi le dr iv ing very
careful ly.
Legend,e.g. 155/80 R13 79 T
Meaning
155/80 Tyre width (mm) section ratio between height - width (%)
R Tyre type (radial)
13 Rim diameter (inch)
79 Load rating-index
T Speed symbol
Manufacturing date Meaning
DOT up to 399 < Manufactured during week 39 of 1999< = denomination of the decade (1990 … 1999)
DOT … 0300 Manufactured during week 3 of 2000(03 = 3rd calendar week, 00 = year 2000)
Load rating-indexes
(Load index)
79 = 437 kg
81 = 462 kg
82 = 475 kg83 = 500 kg
Speed symbols
T = 190 km/h
H = 210 km/h
V = 240 km/h
W = 270 km/h