Drums - aiche.org · Limited By. Selected Materials. Preferably 200 °F Maximum. Medium To. High....

1Ford, Bacon & Davis, LLC

• Identify Differences Between Drums And Tanks

• Process Overview Of Drum Uses

• Mechanical Overview Of Drum Design

Ford, Bacon & Davis, LLC 2

Pressure VesselVs Tank

• Designed To Contain Or Hold A Fluid• Capable Of Withstanding Internal Pressure At

Least 15 psi Above Atmospheric Pressure• Cylindrical Section With Shaped Ends• Fabricated of Metal Typically But Plastics Can Be

Used• Design and Construction Per Legal Code (ASME

Section VIII)• Protected From Overpressure By Pressure Relief

Device (Relief Valve or Rupture Disk)

Design Criteria Pressure Vessel Tank

Pressure

Temperature

Capacity(Cost per Unit Volume)

Design Standards

15 psig & Greater Less Than 15 psig

Limited BySelected Materials

Preferably 200 °F Maximum

Medium ToHigh

ASME Division VIII API 650 (Up to 2.5 psig)API 620 (Up to 15 psig)

Pressure Safety API 2000API 520

Process Overview

AccumulationSurge

Storage

RefluxHoldingStorage

MixingHomogeneity

Suspension

ReactionStatic

Dynamic

DispersionDiffusion

Liquid - LiquidLiquid - Solid

Fixed BedPlug FlowFluid Bed

Stirred

Separation

Chemical

Physical

Distillation(Boiling Points)

Stripping(Liquid To Gas Transfer)

Absorbing (Gas To Liquid Transfer)

Gas - Liquid

Light Liquid – Heavy Liquid

Gas - Solid

Liquid - Solid

Service Equipment Type

Accumulation Or Mixing Of Materials

Reaction Chamber For Chemical Change Of Materials

Separation By Chemical Means

Separation By Physical Means

AccumulatorDrum

Reactor

ColumnTowerFilter

Separator

VERTICAL HORIZONTAL

Columns

Vapor – Liquid Separators

Liquid – Liquid Separators

Vessels With Mechanical

Agitation

Pressurized Storage

Fixed Bed Reactors

Plug Flow Reactors

Mechanical Overview

VesselWallShell

• Inside Diameter (D) – Inside Diameter Of Vessel• Outside Diameter (OD) – Outside Diameter Of

Vessel (Inside Diameter Plus Twice Wall Thickness)

• Length (L) – Measured From Tangent Line Of Bottom Head To Tangent Line Of Top Head (Length of Shell)

• Wall Thickness (t) – Varies Based On Design Pressure

Inside Diameter (D)

Thickness (th)

Wall Thickness

HEMISPHERICAL

ELLIPTICAL / DISHED

D = 2 * R

T.L. = Tangent Line

A = D/2

B = D/4

T.L. = Tangent Line

Rd = D Max.

Rc = 0.06 * Rd Min.

Pressure VesselDesign

• Correct Size For Process Use

• Ability To Contain Fluid Under All Expected Operating Conditions

• Proper Selection And Design Of Internals / Attachments For Process And Operational Use

• Provide Necessary Interface With Surrounding Process And Facility

PressureTemperature

Material SelectionCorrosion Allowance

DiameterLength

NozzlesSupports

Access

• Baffles To Aid Mixing Or Separation• Catalyst With Support Grids For Reaction• Cartridges or Media For Filtration• Piping To Aid Gas or Liquid Distribution / Collection• Trays or Packing To Aid Gas-Liquid Contact For

Absorption, Distillation, or Stripping• Ladder Rungs To Facilitate Access• Baffle / Tray Manways To Provide Personnel Paths

Process• Agitators To Aid Mixing• Jackets For Heat TransferSupports• Skirt / Legs / Lugs• Insulation Clips / Rings• Pipe ClipsAccess• Ladders / Stairs• Platforms• Handrails

• Process Connections

• Operational Connections

• Instrument Connections

• Maintenance Access

OUTLET

LEVEL PRESSURE

TEMPERATURE

MANWAY

SeparatorDesign

Continuous Phase: Vapor (Light)

Discontinuous Phase: Liquid (Heavy)

Continuous Phase: Liquid (Heavy)

Discontinuous Phase: Liquid (Light)

Continuous Phase: Vapor (Light)

Continuous Phase: Liquid (Light)

• Select Correct Orientation For Process Purpose

• Determine Appropriate Sizing Method

• Calculate Vessel Dimensions To Achieve Target Separation

Orientation Application Example

Vertical

Horizontal

Liquid Droplet Separation From Vapor

Liquid – Liquid Separation (Light – Heavy Phases)

Compressor Suction Knockout Drum

Hydrocarbon – Water Separator

Fuel Gas Knockout Drum

Overhead Accumulator(Reflux Drum)

• Stokes (Vertical) - Rigorous

• Sauders-Brown (Vertical) - Simplified

• Disengagement Length (Horizontal)

• Residence Time (Horizontal)

DIAMETER

LENGTH

Ut2Ut1

Ut = Terminal Velocity

Stokes Equation Sizing Coefficient

Particle Reynolds Number

Figure 7-3, GPSA Engineering Data Book - 11th Ed.

Design Two-Phase Separators Within The Right Limits – CEP 10-1993

Without Mesh – No Mist Eliminator (Coalescing Pad)

With Mesh – Includes Mist Eliminator (Coalescing Pad)

Sauders-Brown Equation

Service Multiply KsBy

Without Mist Eliminator(Or Use Rigorous Stokes Equation)

Amine Solution HandlingGlycol Solution Handling

0.6 to 0.8

Compressor Suction ScrubbersExpander Inlet Separators

0.7 to 0.8

Vapors Under Vacuum Ks = 0.20 Maximum

Wet Steam Ks = 0.25 Maximum

Design Two-Phase Separators Within The Right Limits – CEP 10-1993

Reference Particle Size (microns)

GPSA (General Separator Sizing) 150

API 521 (Flare Knockout Drum) 300to

Ds = Separator Diameter

Ud = Design Vapor Velocity

Utp = Particle Terminal Velocity

Dp = Particle Diameter (Cut)

Ks = 0.07 to 0.35

• Identify Process Use Of Drums• Determine Mechanical Design Of Drum That Best Fits

Process Use– Safety– Environment– Cost Effectiveness

• Determine Key Elements Of Drum Design– Volume / Dimensions– Pressure / Temperature– Nozzles / Internals

Drums - aiche.org · Limited By. Selected Materials. Preferably 200 °F Maximum. Medium To. High....

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Transcript of Drums - aiche.org · Limited By. Selected Materials. Preferably 200 °F Maximum. Medium To. High....

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