Post on 31-Mar-2018
Dr. Wen-Yuh Jywe
President, National Formosa University
Development of Industry 4.0
at
National Formosa University
Outline
• Introduction of NFU
• Teaching Programs for Industry 4.0 / Productivity 4.0 at
NFU
• Techniques Developing for Industry 4.0 / Productivity 4.0
at NFU
• Industry-Academia & International Cooperation
2
Overview
• Established: 1980
• Full-time Faculty Members: 327
• Students: 10,406 (2014 Fall)
• Location: Huwei Township, Yunlin County, Taiwan
(Population 70,288)
• Web Site: www.nfu.edu.tw
History
1980 Provincial Yunlin Institute of Technology (PYIT)
1981 National Yunlin Institute of Technology (NYIT)
1991 National Yunlin Polytechnic Institute (NYPI)
1997 National Huwei Institute of Technology (NHIT)
2004 National Huwei University of Science and Technology
2005 National Formosa University (NFU)
Location
Taiwan High Speed Railway
Location
Teaching Programs for Industry 4.0
/ Productivity 4.0 at NFU
7
• What is Productivity 4.0?
Reference form: http://www.bost.ey.gov.tw/Upload/UserFiles/1040604_1-4 %20生產力4_0核心技術研發策略(技術處)(1).pdf
4 Colleges19 Departments18 Master’s Programs2 Ph.D. Programs
Mechanical and Computer-Aided Engineering Automation EngineeringPower Mechanical Engineering (Ph.D.) Vehicle EngineeringMaterials Science and Engineering Aeronautical EngineeringMechanical Design Engineering
Electro-Optics Engineering (Ph.D.)Electrical EngineeringComputer Science and Information EngineeringElectronic Engineering
BiotechnologyLeisure and RecreationMultimedia Design Applied Foreign Languages
Industrial ManagementInformation ManagementFinanceBusiness Administration
Center for General Education
Language Teaching Center
GE Center
LT Center
Engineering
Elec. & Comp.
Engineering
Man
ag
em
en
tA
pp
lied
Arts
&
Scie
nces
Cloud Computing, Internet
Communicate, IoT, M2M & Robot
IoT, Big data
analysis & CPS
Intelligent Factory, UAV,
Automation & EtherCAT
Cloud Services
Teaching Programs for Industry 4.0
/ Productivity 4.0 at NFU
Teaching Programs for Industry 4.0
/ Productivity 4.0 at NFU
• Proposal of the program
– Technology domain
• Internet of Thing
• Big Data
• Cloud Computing
– Curriculum
• Basic courses
• Core courses
• Advanced courses
• Practical courses
9
Teaching Programs for Industry 4.0
/ Productivity 4.0 at NFU
10
Teaching Programs for Industry 4.0 /
Productivity 4.0 at NFU
11
Techniques Developing for Industry 4.0 /
Productivity 4.0 at NFU
• Non-Bar System
• Auto-Scraping System
• M2M Gateways
• Robot & UAV
12
Non-Bar System
• According to ISO/CD 10791-6.
• Measurable:
– Backlash: linear and rotary axes.
– Parallelism.
– Eccentricity.
– Gain mismatch.
– Dynamic measuring.
– Thermal drift.
– Spindle run-out.
– Indexing.
• Auto-calibration.
• Auto-compensation.
Non-Bar System
Connecting with Heidenheim, Fanuc, ITRI and etc.
Selecting the kind of machine tools
Parameters of motion path set-up
Non-Bar System
A-type B-type
C-type 車銑複合機
Backlash
Non-Bar System
Non-Bar System
• Linear axes
Non-Bar System
• Rotary axes
-10 0 10 20 30 40
-20
-15
-10
-5
0
5
10
15
20
CBACKLASH
=-0.01o
Error of X-axis direction (m)
Err
or
of
Y-a
xis
d
irec
tio
n (
m)
S
E
-20 0 20 40 60
-30
-20
-10
0
10
20
30
CBACKLASH
=+0.005o
Error of X-axis direction (m)
Err
or
of
Y-a
xis
d
irec
tio
n (
m) S
E
0 10 20 30 40 50
-20
-15
-10
-5
0
5
10
15
20
CBACKLASH
=-0.015o
Error of X-axis direction (m)
Err
or
of
Y-a
xis
d
irec
tio
n (
m)
E
S
-40 -20 0 20 40 60 80
-50
0
50
CBACKLASH
=+0.02o
Error of X-axis direction (m)E
rro
r o
f Y
-ax
is
dir
ecti
on
(m
)
E
S
Ideal results Error-0.01∘ -0.0095∘ 5%
+0.005∘ 0.0052∘ 4%-0.015∘ -0.0144∘ 4%+0.02∘ 0.0201∘ 0.5%
Eccentricity
Non-Bar System
Non-Bar System
• Measuring path: K1
• Results:
– Y axis: 110 μm → 4 μm
– Z axis: 110 μm → 3 μm
Non-Bar System
• Measuring path:
K2
• Results:
– X axis: 100 μm
→ 5 μm
– Y axis: 115 μm
→ 4 μm
Dynamic
Non-Bar System
K1
K2K4
Non-Bar System
Thermal drift
Non-Bar System
Non-Bar System
• According to ASME B.5.54.
– Short Duration Spindle Thermal Stability Test：• Speed: 0.75 X (X: the max. speed)。
• Time: 1 hour
• Interval: min. is 5 min.
– Long Duration Spindle Thermal Stability Test:
• Speed: 0.75 X (X: the max. speed)。
• Time: 8 hour
• Interval: min. is 10 min.
Non-Bar System
Indexing
Non-Bar System
Non-Bar System
• Specification
– Repeatability: 2.5 arc-sec
• Property
– Accuracy: 3.6 arc-sec(0.001 degrees)
– Auto-compensation
Non-Bar System
Auto-scraping system
Auto-Scraping System
Auto-Scraping System
• Created the 3D-modle of scraping workpiece using the
optical measurement system.
• Scraping parameters: PPI , POP, HOP, DOS, flatness and
Corner shape.
• Machining from: square, triangle, moon and bird.
• Material: Cast-iron and turcite 。
• Flatness: 3μm。
Auto-Scraping System
Automatic scraping mechanism
3D measurement system
3-axis CNC machine tool
Rotary index tableWorkpiece
Auto-Scraping System
Auto-Scraping System
Square Square
Moon Bird
• Scraping holders
– Flatness
– Verticality
Auto-Scraping System
• Square
• Circle
Auto-Scraping System
M2M Gateways
Robot & UAV
Industry-Academia Collaboration
39
International Cooperation
• Partner Universities– Belarus
» Francisk Skorina Gomel State University
– Canada
» British Columbia Institute of Technology (BCIT)
– China
» Dalian University of Technology
» China University of Petroleum (UPC)
» Wuhan University of Science and Technology
» Yangtze University
– Germany
» Ilmenau University of Technology
– India
» Kalinga Institute of Industrial Technology(KIIT)
International Cooperation
• Partner Universities
– Italy» The University of Calabria
– Japan» Kinki University
» Meiji University
» Osaka Institute of Technology
» Gunma University
» Hosei University
» Kochi University of Technology
– Malaysia» Universiti Sains Malaysia
– Mongolia» Mongolian University of Life Sciences
International Cooperation
• Partner Universities
– Russia» Moscow State Aviation Technological University
– Sri Lanka» University of Peradeniya
– Thailand» Thammasat University
» King Mongkut´s University of Technology Ladkrabang
» Nakhon Phanom University
– USA» Southern Illinois University at Carbondale (SIUC)
» Indiana University-Purdue University Fort Wayne (IPFW)
» Pittsburg State University (PSU)
» Silicon Valley University
International Cooperation
• Partner Universities– Vietnam
» Hanoi University of Science and Technology
» Vietnam National University of Agriculture
» Foreign Trade University
» Phuong Dong University
» Vinh University
» Nguyen Trai University
International Cooperation
• Joint Research Projects– Department of Mechanical and Computer-Aided
Engineering» Technische Universität Dortmund, Germany.
– Department of Electrical Engineering» Technische Universität Carolo-Wilhelmina zu
Braunschweig, Germany.
– Department of Biotechnology » Institute of Molecular Biology, Slovak Academy of Science,
Slovak.
– Department of Leisure and Recreation» Meteorological Institute, University of Freiburg, Germany.
International Cooperation
• Joint Research Projects
– Office of Research and Development (Research and Services
Headquarters)» Center for Affordable Nanoengineering of Polymeric Biomedical
Devices, Ohio State University, USA.
– Micro-Electronic Mechanical System (MEMS) Design and
Application Center» Center for Automotive Mechatronics Part at Keimyung University, S.
Korea.
International Cooperation
• Exchange Student Programs
– Kinki University (Japan)
– Meiji University (Japan)
– Osaka Institute of Technology (Japan)
– Hosei University (Japan)
– Kochi University of Technology (Japan)
– Southern Illinois University at Carbondale (SIUC, USA)
– Indiana University-Purdue University Fort Wayne (IPFW, USA)
– Pittsburg State University (PSU, USA)
– British Columbia Institute of Technology (BCIT, Canada)
– Okanagan College (Canada)
– Moscow State Aviation Technological University (Russia)
– St. Petersburg State University of Economics (Russia)
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Thanks for your attention