Post on 10-Nov-2021
CryoTel®
Cryocoolers
Efficient, reliable, and compact cryogenic cooling
Reliability and Space HeritageSunpower’s free-piston technology is designed and manufactured with inherent reliability that provides confidence in applications where long life is highly valued or required. Our patented gas bearing technology enables non-contacting operation that eliminates wear, and a hermetically sealed structure maintains cleanliness to ensure our cryocoolers have a long life.
The current mean time to failure (MTTF) of CryoTel Cryocoolers is over 200,000 hours based on data from internal lifetest units operating at Sunpower. As a statement to our robustness and reliability, Sunpower cryocoolers have been launched into space over 80 time with zero failures. A single Sunpower cryocooler was used on the RHESSI satellite that operated for over 17 years, successfully accumulating over 150,000 hours of operation before the project was decommissioned. Current models of Sunpower cryocoolers have a combined total of almost 500,000 hours of operation in their many launches to and from the International Space Station, as well as other missions including satellites.
Sunpower is focused on being an integral participant in the recent growth in space opportunities by offering an extremely reliable solution at a much lower cost and faster delivery time than traditional options, while still meeting performance and longevity needs.
Sunpower stands behind our cryocoolers with a replacement warranty. We believe the purchase of a CryoTel® cryocooler is a long term investment.
Sunpower cryocoolers aremanufactured in the USA.
Continuous Innovation
2005 E. State StreetAthens, Ohio 45701 USA
740.594.2221sunpower.info@ametek.comwww.sunpowerinc.com
Cryocooler TechnologySunpower CryoTel® cryocoolers are the result of over 40 years of technical leadership, innovation and evolution in free-piston Stirling technology.
Our cryocoolers are cost effective, exceptionally quiet, low in vibration, and extremely efficient. In fact, you will not find a more efficient cryocooler in the market. The following graph compares CryoTel cryocoolers' efficiency with that of all known commercially available competitors.
Our customers benefit from the superior reliability, efficiency, and power density of our cryocooler technology.
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sunpower.info@ametek.comwww.sunpowerinc.com
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Dual Split CryocoolersInterest in split-type cryocoolers has been a strong focus for further development following Sunpower’s release of the CryoTel DS30. Lessons learned from the development of the DS30 along with an intentional design capability to scale easily has driven Sunpower to focus on developing similar models with new heat removal capabilities. The configuration versatility of a dual split cryocooler, along with its inherent benefit in reduced exported vibration, makes this type of cryocooler ideal in applications with constrained integration space where vibration is critical. Sunpower is currently working on dual split models of cryocoolers with capabilities both smaller and larger than the CryoTel DS30. This includes development of a pulse tube cold head, which further minimizes vibration of the system.
AVC — Active Vibration ControlThe commercial version of Sunpower’s Active Vibration Control hardware that is available for the CryoTel MT, CT, GT, and some configurations of the CryoTel DS30, has been an enabling technology for our cryocoolers in vibration critical applications. However, for demands in harsh environments, or greater need for reliability and robustness, it was decided the current design could be improved. Sunpower hopes to be able to release a new version of the active balancer that can attach to the MT, CT, and GT, as well as the DS30 cold head and any future similar sized cold heads. The new design incorporates a center moving mass and attachment on the outer diameter of the cryocooler to improve alignment with the moving parts in the cryocooler and move away from a single point attachment. The new AVC hardware design is also encapsulated in a hermetic shell to allow operation in vacuum or other harsh environments safely with improved heat removal. Sunpower hopes to begin selling this new design in Q3 of 2020.
CryoTel Measured Performance
DS MINI DS 30
1.8 W
45 W
≤ 40 K
1.3 kgCold Head: 128 mm
Wave Generator: 116 mmCold Head: 39 mm
Wave Generator: 55 mm
120,000 hrs Goal
± 0.1K
DC 24V (3.75A)
any
no
NA
32 W
480 W
35 K
6.4 kgCold Head: 232 mm
Wave Generator: 244 mmCold Head: 73 mm
Wave Generator: 92 mm
120,000 hrs Goal
± 0.1K
DC 48V (19A)
any
yes
+ 30 mm
S P L I T S E R I E SCONTROLLERS
The CryoTel® Family of CryocoolersYouTube Search: Sunpower Free-Piston Stirling Cryocooler Animation
Efficient, reliable, and compact cryogenic cooling. Data is subject to change. Additional technical information may be found at : www.sunpowerinc.com
For additional information or price quotations please email sunpower.info@ametek.com
Lift
(W)
Cold Tip Temperature (K)
Generation II Controller
for Integral Series
AVC Controller
DS Mini Controller
20 60 100 140 180 220 260 300
Lift
(W)
Cold Tip Temperature (K)
Nominal Heat Lift @ 77K(23°C reject)Nominal Cooler Input Power
Lowest Temperature
Cooler Mass
Overall Length
Outside Diameter
MTTFTemperature Stability
Power Supply
OrientationAVC Balancer Backward Capable
Added Length for AVC
CryoTel CryocoolerSpecs
Not to scale with DS MINI image
30 60 90 120 150 180 210 240 270 3000.01.02.03.04.05.06.07.08.09.0
0.01020304050607080
10090
Lift
(W)
Nominal Performance Nominal Performance
23°C Reject 23°C Reject
NA + 30 mmAdded Length for AVC
45 W 480 WNominal Cooler Input Power
1.3 kg 6.4 kgCooler Mass
Cold Head: 39 mmWave Generator: 55 mm
Cold Head: 73 mmWave Generator: 92 mmOutside Diameter
± 0.1K ± 0.1KTemperature StabilityTemperature StabilityTemperature
any anyOrientation
MT
5 W
80 W
≤ 40 K
2.1 kg
245 mm
73 mm
200,000 hrs
± 0.1K
DC 24V (12A)
any
yes
+30 mm
CT
11 W
160 W
≤ 40 K
3.1 kg
261 mm
83 mm
200,000 hrs
± 0.1K
DC 24V (12A)
any
yes
+32 mm
GT
16 W
240 W
35 K
3.1 kg
276 mm
83 mm
200,000 hrs
± 0.1K
DC 48V (10A)
any
yes
+32 mm
I N T E G R A L S E R I E S
MT CT GT
Lift
(W)
05
101520253035404550
20 60 100 140 180 220 260 300
Lift
(W)
Nominal Performance
100 140 180 220 260 300
Lift
(W)
Cold Tip Temperature (K) Cold Tip Temperature (K)Cold Tip Temperature (K)
Nominal PerformanceNominal Performance
05
101520253035
20 60 100 140 180 220 260 300
23°C Reject23°C Reject 23°C Reject