Post on 28-Dec-2015
description
Part Number RHY-CC0504 RRP. $5.00
Crimp ChartRH-WI-61 Issue April 200RH-WI-61 Issue April 20055
AS/NZS ISO 9001NATA REGN. No. 7029
Company Information
RYCO Hydraulics. The Company.RYCO Hydraulics started manufacturing hoses, fittings and filters in 1946. As the hydraulics industry evolved, the Company expanded its range and the main product line soon became high-pressure hydraulic hose and fittings.RYCO Hydraulics simple belief of “Higher Technology Equals Greater Performance” applies throughout the Company. The Company’s research and development centres and testing facilities are dedicated to developing product and pioneering new processes in fluid conveying systems technology. Our specialized equipment and technology enable us to manufacture our large range of product efficiently and cost effectively.
Higher Technology Equals Greater Performance
RYCO Hydraulics. The Quality.RYCO Hydraulics is certified to AS / NZS ISO 9001: 2000 “Quality Management Systems - Requirements” by NATA Certification Services International (NCSI - Registration No. 7029) and ISO 9002 “Quality Systems for Production and Installation” by the Department of Defence (Australia).Company Policy is to supply product and service that meet or exceed our industry standards. These standards include SAE, EN (DIN), AS, ISO, JIS, BS and BCS.The bottom line in Quality Control (QC) & Quality Assurance (QA) is Customer Confidence & Customer Satisfaction.
Our aim is zero defects
RYCO Hydraulics. Product Identification.RYCO Hydraulics products are clearly branded with a unique RYCO Hydraulics part number and batch code, where practical. In today’s quality conscious world, RYCO’s invaluable batch coding system takes traceability and customer assurance to new levels.Not everyone is an expert in thread identification. Time & money are often wasted identifying goods or dispatching the wrong item. Using clearly branded RYCO products reduces the chance of error saving you time & money.
If it’s not branded - it’s not RYCO
RYCO Hydraulics. Warehouse & Distribution.At RYCO Hydraulics, we understand that when you need your product, you need it fast. Our network of warehouses and distributors gives you the widest availability.Our comprehensive ordering and dispatch system ensures that your orders are correct before leaving the warehouse. We pride ourselves on shipping correctly.
Important Notes – Do not mix/match productHydraulic Hose from one manufacturer is usually not compatible with fittings supplied by another manufacturer. It is the responsibility of the hose assembly fabricator to consult the manufacturer’s written assembly instructions or the manufacturers directly before intermixing hose and fittings from two manufacturers. Similarly, assembly equipment from one manufacturer is usually not interchangeable with that of another manufacturer. It is the responsibility of the hose assembly fabricator to consult the manufacturer’s written instructions or the manufacturers directly for the proper assembly equipment. Always follow the manufacturer’s instructions for proper preparation and fabrication of hose assemblies.
Disclaimer: We reserve the right to alter the design, or discontinue any of the company’s products or services without notice. Whilst every effort has been made to ensure the accuracy of the information contained in this publication, our Company Policy of continual research and product development necessitates changes and refinements which may not be reflected in the following pages. If in doubt, please contact your nearest sales office. Illustrations are not to scale, and are indicative only.
Copyright 2005. All rights reserved. This catalogue may NOT be reproduced, in whole or parts, without the written permission of this company’s directors.E.& O.E.
Controlled Copy No: Controlled Copy ( ) Document No: RH-WI-61 Page 1
Approved by: L.W. Morrison Uncontrolled Copy (X) Issue: April 2005
Visit www.ryco.com.au to check the current update of the RYCO Hydraulics Crimp Chart
Crimp Chart Contents: Page No.
Important Information Re: Don’t Mix and Match ……………………………………………………………IFC
Information Bulletin ……………………………………………………………………………………………2
Important Branding Update ……………………………………………………………………………………3
Hose Series Couplings Series Page No.
ONE & TWO WIRE BRAID NON-SKIVE
T1A; T1D; T1F; T1S; T2A; T2D; T2S; TJ2D; TXA2D .... T200; T700 .......................................................... 4
RQP1; RQP2; RQG1 .................................................. T200; T700 .......................................................... 4
DF2; DF2A; DF2D ...................................................... T200; T700 .......................................................... 4
T3KA; T3KD; T3KS .................................................... T200 .................................................................... 6
SPIRAL NON-SKIVE
H12A; H12D; H12S ................................................... T200; T700 .......................................................... 5
H13A; H13D; H13S ................................................... T900; T700 .......................................................... 5
HSPA; HSPD .............................................................. T200; T700 .......................................................... 5
HSHA; HSHD ............................................................ T700; T900 .......................................................... 5
HOSE USING T400 COUPLINGS
RQP5; T5 .................................................................. T400 .................................................................... 6
M2; M2G; MP1 ........................................................ T400 .................................................................... 6
RT7; RT7T; RT7N; RT7TN ........................................... T400 .................................................................... 6
SR ............................................................................. T400 .................................................................... 6
ONE & TWO WIRE BRAID SKIVE
AS1(A); AS1D; AS2(A); AS2D .................................... T200; T700 .......................................................... 7
TW1; PW2 ................................................................ T200; T700 .......................................................... 7
AJ2D ......................................................................... T200; T700 .......................................................... 7
T240A ...................................................................... 1200 .................................................................... 7
SPIRAL SKIVE WITH TWO PIECE COUPLINGS
H12A; H12D ............................................................. 1700 .................................................................... 8
H13A; H13D ............................................................. 6900G ................................................................. 8
H15A; H15D ............................................................. 6900N ................................................................. 8
RT73, RT7-M, FB1, RTH1
RT73 ......................................................................... 7RT200 ................................................................ 9
RT7-M ...................................................................... 7200-M ............................................................... 9
FB1 ........................................................................... 1G00 ................................................................... 9
RTH1 ........................................................................ 1RT200 ................................................................ 9
Crimp Dimensions ChartDocument No. RH-WI-61Issue: April 2005
Controlled Copy No: Controlled Copy ( ) Document No: RH-WI-61 Page 2
Approved by: L.W. Morrison Uncontrolled Copy (X) Issue: April 2005
Visit www.ryco.com.au to check the current update of the RYCO Hydraulics Crimp Chart
INFORMATION BULLETINRYCO Bitelok Mark III couplings are progressively superseding Bitelok Mark I couplings.
RYCO Hydraulics Crimp Dimensions Chart RH-WI-61, Issue: April 2005, supersedes all previous Crimp Dimensions Charts and Technical Crimp Information Bulletins distributed by RYCO Hydraulics.
The new Crimp Dimensions Chart contains specifications for both Mark I couplings and Mark III couplings. Most Crimp Diameters are the same for Mark I and Mark III but Mark Lengths have changed.
Identifying Mark III couplingsMark III couplings have distinctive series code grooves on the body of the ferrule. Mark I couplings do not have any grooves. Mark III couplings can also be identified from a Mark I coupling by the larger nose crimp diameter.
Crimping Mark III couplingsMark III couplings MUST be crimped over the whole length of the ferrule including the nose crimp where the ferrule is attached to the insert.
Pictorial Representation OnlyCautions • New product T900-12 Mark III (3/4” fittings) T700-12 Mark III only suits H1312 series hose if cover is skived (previously T700-12 Mark I suited non-skived). Use T900-12 Mark III coupling for non-skive.
• New product T200-20 Mark III (1.1/4” fittings) Use only T120A, T120D, T220A, T220D, TXA220D and RQP220 (see chart)
• Two Piece Couplings – Mark III and Mark I are NOT interchangeable DO NOT Mix and Match ferrules and inserts of Mark III Two Piece couplings with Mark I. Mark III inserts can be identified by micro grooves located near the collar of the insert and series code grooves on the ferrule. Mark I ferrules and inserts do not have these features. For further information please contact RYCO Hydraulics.
• Only T200 Mark III couplings have TWO series code grooves at the end of the ferrule as shown
• Only T400 Mark III couplings have THREE series code grooves at the end of the ferrule as shown
• Only T700 Mark III couplings have FOUR series code grooves at the end of the ferrule as shown
• Only T900 Mark III couplings have SIX series code grooves at the end of the ferrule as shown
Controlled Copy No: Controlled Copy ( ) Document No: RH-WI-61 Page 3
Approved by: L.W. Morrison Uncontrolled Copy (X) Issue: April 2005
Visit www.ryco.com.au to check the current update of the RYCO Hydraulics Crimp Chart
IMPORTANT BRANDING UPDATERYCO BITELOK T200, T400 and T700 SERIES COUPLINGS
AND RT200 SERIES INSERTS
To improve Customer Service, commencing late 2003, branding of T200, T400, T700 Couplings and RT200 Inserts is amended to show a universal prefix "R" instead of the previous"Tn" or "RT". T200 has two identification grooves, T400 has three grooves, and T700 has four grooves branded on the ferrule (body) of the Couplings signifying their series designation. 1RT200 ferrule (body for the RT200 insert) has one groove.
RT200 example
To complete the Part Number for Coupling:Insert Part Branding is R03-0812 Series is 1RT200 (from One Series Code Groove) Simply replace "R" of Insert Part Number with "1RT2" (first four letters of Series) (replace R with 1RT200) R03-0812 1RT203-0812
Please note: Part Number for this Insert in current Product Technical Manual is RT203-0812
T200 example
Insert brandingR09-0608
Ferrule branding T200 Series
Two Series Code Grooves indentify T200 Series
Insert branding R09-0608
Ferrule branding T400 Series
Three Series Code Grooves indentify T400 Series
Insert branding R17-1616 Ferrule branding T700 Series Four Series Code Grooves indentify T700 Series
Insert branding R03-0812
Ferrule branding 1RT200 Series
One Series Code Groove indentifies 1RT200 Series
To complete the Part Number for Coupling:Insert Part Branding is R09-0608Series is T200 (from T200 Ferrule Branding or Two Series Code Grooves)Simply replace "R" of Insert Part Branding with "T2" (first two letters of Series)(replace R with T2) R09-0608 T209-0608
T400 example
To complete the Part Number for Coupling:Insert Part Branding is R09-0608Series is T400 (from T400 Ferrule Branding or Three Series Code Grooves)Simply replace "R" of Insert Part Branding with "T4" (first two letters of Series)(replace R with T4) R09-0608 T409-0608
T700 example
To complete the Part Number for Coupling:Insert Part Branding is R17-1616 Series is T700 (from T700 Ferrule Branding or Four Series Code Grooves)Simply replace "R" of Insert Part Branding with "T7" (first two letters of Series) (replace R with T7) R17-1616 T717-1616
Controlled Copy No: Controlled Copy ( ) Document No: RH-WI-61 Page 4
Approved by: L.W. Morrison Uncontrolled Copy (X) Issue: April 2005
Visit www.ryco.com.au to check the current update of the RYCO Hydraulics Crimp Chart
* TJ2D, T2S & TXA2D Series Hose - Use same Coupling Series, Crimp Diameters and Mark Length Dimensions as T2D
Only T200 Mark III couplings have TWO series code grooves at the end of the ferruleas shown:
Only T700 Mark III couplings have FOUR series code grooves at the end of the ferrule as shown:
NOTE: Crimp the full length of Mark III ferrules including the nose crimp where the ferrule is attached to the insert:
Crimp Dimensions T1, RQP1, RQG1; T2, TJ2, TXA2, RQP2; DF2
Non-Skive
ONE WIRE NON-SKIVE HOSE
AVENGERDIEHARD
SLIDERSURVIVOR
T1AT1D T1F* T1S*
RQP1 RQG1**
T13A
T14A T14D RQP14
T15A T15D RQP15
T16A T16D RQP16
T18A T18D RQP18
T110A T110D RQP110
T112A T112D RQP112
T116A T116D RQP116
T120A T120D
T124A T124D
T132A T132D
CRIMP Ø
±0,25 mm
MARK LENGTH
mm
CRIMP Ø
±0,25 mm
MARK LENGTH
mm
T200 COUPLINGS
Mark III Mark I
15,3 19
17,3 25 17,3 22
21,5 25 21,5 22
25,0 25 25,0 23
28,3 30 28,3 25
31,8 30 31,8 27
40,5 30 40,5 31
50,5 51 51,5 50
CRIMP Ø
±0,25 mm
MARK LENGTH
mm
CRIMP Ø
±0,25 mm
MARK LENGTH
mm
T700 COUPLINGS
Mark III Mark I
25,0 29
27,0 29 26,5 33
31,0 32
34.5 32 35,4 40
42,0 43 42,0 45
53,0 51 51,5 50
56,1 56 56,1 58
69,5 60 69,5 60
* T1F, T1S Series Hose - Use same Coupling Series, Crimp Diameters and Mark Length Dimensions as T1D** RQG1 Series Hose - Use only T200 Coupling Series with same Crimp Diameters and Mark Length Dimensions as RQP1
TWO WIRE NON-SKIVE HOSE
AVENGERDIEHARD
SLIDERSURVIVOR
T2AT2D T2S* TJ2D* TXA2D*
RQP2
T24A T24D RQP24
T25A T25D
T26A T26D RQP26
T28A T28D RQP28
T210A T210D RQP210
T212A T212D RQP212
T216A T216D RQP216
T220A T220D RQP220
T224A T224D RQP224
T232A T232D RQP232
CRIMP Ø
±0,25 mm
MARK LENGTH
mm
CRIMP Ø
±0,25 mm
MARK LENGTH
mm
T200 COUPLINGS
Mark III Mark I
18,3 25 18,3 22
19,9 25
22,5 25 22,5 22
26,0 25 26,0 23
29,3 30 29,3 27
32,8 30 32.8 27
41,5 30 41,5 31
51,5 51 54.0 50
CRIMP Ø
±0,25 mm
MARK LENGTH
mm
CRIMP Ø
±0,25 mm
MARK LENGTH
mm
T700 COUPLINGS
Mark III Mark I
26,0 29
27,7 29 28,6 33
32,0 32
35,5 32 36,1 40
42,7 43 42.7 45
54,0 51 54,0 50
58,8 56 58,8 58
71,1 60 71,1 60
TWO WIRE COMPACT NON-SKIVE HOSE
AVENGER DIEHARD DINFLEX
DF2A DF2D DF2
DF24A DF24D DF24
DF26A DF26D DF26
DF28A DF28D DF28
DF210A DF210D DF210
DF212A DF212D DF212
DF216A DF216D DF216
CRIMP Ø
±0,25 mm
MARK LENGTH
mm
CRIMP Ø
±0,25 mm
MARK LENGTH
mm
T200 COUPLINGS
Mark III Mark I
18,0 25 17,3 22
21,7 25 21,5 22
25,7 25 25,0 23
29,0 30
31,8 30 31,8 27
41,5 30
CRIMP Ø
±0,25 mm
MARK LENGTH
mm
CRIMP Ø
±0,25 mm
MARK LENGTH
mm
T700 COUPLINGS
Mark III Mark I
25,2 29
26,5 33
34,5 32 35,4 40
PICTORIAL REPRESENTATION ONLY
Mark I Couplings have no grooves.
Mark I Couplings have no grooves.
Controlled Copy No: Controlled Copy ( ) Document No: RH-WI-61 Page 5
Approved by: L.W. Morrison Uncontrolled Copy (X) Issue: April 2005
Visit www.ryco.com.au to check the current update of the RYCO Hydraulics Crimp Chart
H12 AND H13 SPIRAL NON-SKIVE HOSE CRIMP Ø
±0,25 mm
MARK LENGTH
mm
CRIMP Ø
±0,25 mm
MARK LENGTH
mm
CRIMP Ø
±0,25 mm
SKIVE LENGTH
mmAVENGER DIEHARD SLIDER
H13A H13D H13S T900 COUPLINGS
Mark III Mark I
H1312A H1312D H1312S 36,6 37 37,6 (T700) 40 (T700)
H1316A H1316D H1316S 44,7 50 44,7 54
H1320A H1320D H1320S 55,3 60 55,3 61
H1324A H1324D H1324S 61,9 74 63,4 78
H1332A H1332D H1332S 77,0 90 77,0 93
H12A H12D H12S T700 COUPLINGS T200 Mark III
COUPLINGS (SKIVE) Mark III Mark I
H1206A H1206D H1206S 26,0 29 21,8 22 (Skive)
H1208A H1208D H1208S 27,6 29 29,6 33 26,0 22 (Skive)
H1210A H1210D H1210S 32,0 32 29,0 27 (Skive)
H1212A H1212D H1212S 35,4 32 36,1 40
H1216A H1216D H1216S 42,3 43 42,3 45
H1220A H1220D H1220S 52,7 51 52,7 50
H1224A H1224D H1224S 58,2 56 58,2 56
H1232A H1232D H1232S 70,6 60 70,6 60
Only T200 Mark III couplings have TWO series code grooves at the end of the ferrule as shown:
Only T900 Mark III couplings have SIX series code grooves at the end of the ferrule as shown:
NOTE: Crimp the full length of Mark III ferrules including the nose crimp where the ferrule is attached to the insert:
Only T700 Mark III couplings have FOUR series code grooves at the end of the ferrule as shown:
Crimp Dimensions H12; H13; HSP; HSH
Non-Skive
HSP AND HSH SPIRAL NON-SKIVE HOSE CRIMP Ø
±0,25 mm
SKIVE LENGTH
mm
CRIMP Ø
±0,25 mm
MARK LENGTH
mm
CRIMP Ø
±0,25 mm
MARK LENGTH
mmAVENGER DIEHARD
HSPA HSPD T200 Mark III T700 Mark III
HSP04A HSP04D 18,5 22 (Skive)
HSP06A HSP06D 22,5 22 (Skive) 26,2 29
HSP08A HSP08D 26,0 22 (Skive) 27,6 29
HSP10A HSP10D 29,0 27 (Skive) 32,0 32
HSHA HSHD T700 Mark III T900 Mark III
HSH12A HSH12D 36,6 37
HSH16A HSH16D 43,8 50
HSH20A HSH20D 51,5 51
HSH24A HSH24D 56,9 56
HSH32A HSH32D 71,9 60
PICTORIAL REPRESENTATION ONLY
Mark I Couplings have no grooves.
Mark I Couplings have no grooves.
Mark I Couplings have no grooves.
T700 Mark III COUPLINGS (SKIVE)
35,0 29 (Skive)
41,7 38 (Skive)
55,9 48 (Skive)
Controlled Copy No: Controlled Copy ( ) Document No: RH-WI-61 Page 6
Approved by: L.W. Morrison Uncontrolled Copy (X) Issue: April 2005
Visit www.ryco.com.au to check the current update of the RYCO Hydraulics Crimp Chart
RQP5SURVIVOR T5 TRUCKER
RQP54 T54 Use T400-03 14,6 20
RQP55 T55 Use T400-04 17,3 25 17,3 22
RQP56 T56 Use T400-05 18,9 25
RQP58 T58 Use T400-06 21,5 25 21,5 22
RQP510 T510 Use T400-08 25,0 26 25,0 22
RQP512 T512 Use T400-10 28,7 31
M2 & M2GTWO TEXTILE BRAID
M24 M24G 17,9 25 17,9 22
M26 M26G 22,1 25 22,1 22
M28 M28G 25,4 26 25,4 22
M212 M212G 33,4 28 33,4 27
MP1MULTI PURPOSE
MP14 15,7 25 15,7 22
MP16 19,8 25 19,8 22
MP18 24,4 26 23,4 22
MP110 28,5 31
MP112 32,5 31 32,5 28
MP116 40,3 31 40,3 33
MP120 50,0 48 50,8 42
RT7 SPIDERLINE
RT7TSPIDERLINETWIN
RT7NISOLATOR
RT7TNISOLATOR TWIN
RT73 12,9 20
RT74(N) RT74T(N) 15,9 25 15,9 22
RT75(N) RT75T(N) 17,4 25
RT76(N) refer Date Code
RT76T(N) refer Date Code
Hose 2003 & before 20,0 25 20,0 22
Hose 2004 & later 19,5 25
RT78(N)refer Date Code
RT78T(N)refer Date Code
Hose 2003 & before 22,4 26 22,4 22
Hose 2004 & later 23,4 26
RT710(N) RT710T(N) 27,1 30
RT712(N) RT712T(N) 30,0 30 30,0 27
SRSUCTION
SR12 33,6 28 33,6 27
SR16 40,9 31 40,4 31
SR20 51,5 45 51,5 44
SR24 57,3 50
SR32 70,3 53
CRIMP Ø ±0,25 mm
MARK LENGTH mm
CRIMP Ø ±0,25 mm
MARK LENGTH mm
T400 COUPLINGS
Mark III Mark I
HOSE USING T400 COUPLINGS
Crimp Dimensions T3K; RQP5, T5; M2, M2G; MP1; RT7; SR
Non-Skive
Only T200 Mark III couplings have TWO series code grooves at the end of the ferruleas shown:
Only T400 Mark III couplings have THREE series code grooves at the end of the ferrule as shown:
NOTE: Crimp the full length of Mark III ferrules including the nose crimp where the ferrule is attached to the insert:
PICTORIAL REPRESENTATION ONLY
Mark I Couplings have no grooves.
Mark I Couplings have no grooves.
T3K210 BARWIRE BRAIDHOSE
T3K4A T3K4D T3K4S 17,8 25
T3K6A T3K6D T3K6S 21,5 25
T3K8A T3K8D T3K8S 25,0 25
T3K10A T3K10D T3K10S 29,3 30
T3K12A T3K12D T3K12S 32,8 30
T3K16A T3K16D T3K16S 41,5 30
CRIMP Ø ±0,25 mm
MARK LENGTH mm
CRIMP Ø ±0,25 mm
MARK LENGTH mm
T200 COUPLINGS
Mark III Mark I
T3K 210 BAR WIRE BRAID NON-SKIVE HOSE
AVENGER DIEHARD SLIDER
T3KA T3KD T3KS
Controlled Copy No: Controlled Copy ( ) Document No: RH-WI-61 Page 7
Approved by: L.W. Morrison Uncontrolled Copy (X) Issue: April 2005
Visit www.ryco.com.au to check the current update of the RYCO Hydraulics Crimp Chart
ONE WIRE SKIVE HOSECRIMP
Ø
±0,25 mm
SKIVE LENGTH
mm
CRIMP Ø
±0,25 mm
SKIVE LENGTH
mm
CRIMP Ø
±0,25 mm
SKIVE LENGTH
mm
CRIMP Ø
±0,25 mm
SKIVE LENGTH
mmAVENGER DIEHARD TORNADO
AS1 (A) AS1D TW1T200 COUPLINGS (SKIVE) T700 COUPLINGS (SKIVE)
Mark III Mark I Mark III Mark I
AS14 AS14D TW14 17,3 22 17,3 20
AS16 AS16D TW16 21,5 22 21,5 20 25,0 27
AS18 AS18D TW18 25,0 22 25,0 21 27,0 27 26,5 31
AS112 AS112D 31,8 29 31,8 25 34,5 29 35,4 38
AS116 AS116D 40,5 28 40,5 29 42,0 38 42,0 43
AS120 AS120D 50,5 48 51,5 48 53,0 48 51,5 48
AS124 AS124D 56,1 54 56,1 56
AS132 AS132D 69,5 58 69,5 58
TWO WIRE SKIVE HOSECRIMP
Ø
±0,25 mm
SKIVE LENGTH
mm
CRIMP Ø
±0,25 mm
SKIVE LENGTH
mm
CRIMP Ø
±0,25 mm
SKIVE LENGTH
mm
CRIMP Ø
±0,25 mm
SKIVE LENGTH
mmAVENGER DIEHARD WASHER
AS2 (A) AS2DAJ2D*
PW2 T200 COUPLINGS (SKIVE) T700 COUPLINGS (SKIVE)
Mark III Mark I Mark III Mark I
AS24 AS24D PW24 18,3 22 18,3 20
AS26 AS26D PW26 22,5 22 22,5 20 26,0 27
AS28 AS28D 26,0 22 26,0 21 27,7 27 28,6 31
AS210 AS210D 29,3 28 29,3 25 32.0 29
AS212 AS212D 32,8 29 32,8 25 35,5 29 36,1 38
AS216 AS216D 41,5 28 41,5 29 42,7 38 42,7 43
AS220 AS220D 51,5 48 54,0 48 54,0 48 54,0 48
AS224 AS224D 58,8 54 58,8 56
AS232 AS232D 71,1 58 71,1 58
* AJ2D Series Hose - Use same Coupling Series, Crimp Diameters and Mark Length Dimensions as AS2D
TWO WIRE SKIVE HOSE
CRIMP Ø
±0,25mm
SKIVE LENGTH
mm NOTE: This is a two-piece coupling – cover must be skived.
AVENGER
T2A1200 COUPLINGS
(SKIVE)
T240A 82,0 72
PICTORIAL REPRESENTATION ONLY
NOTE: Crimp the full length of Mark III ferrules including the nose crimp where the ferrule is attached to the insert:
T200 Mark III Couplings are identified by TWO series code grooves at end of the ferrule:
T700 Mark III Couplings are identified by FOUR series code grooves at end of the ferrule:
Crimp Dimensions AS1, TW1; AS2, AJ2, TW2
Skive
Mark I Couplings have no grooves.
Mark I Couplings have no grooves.
Controlled Copy No: Controlled Copy ( ) Document No: RH-WI-61 Page 8
Approved by: L.W. Morrison Uncontrolled Copy (X) Issue: April 2005
Visit www.ryco.com.au to check the current update of the RYCO Hydraulics Crimp Chart
H15A AND H15D SPIRAL SKIVE HOSE
WITH TWO PIECE COUPLINGS
CRIMP Ø
±0,25 mm
EXTERNAL SKIVE
LENGTH
mm
INTERNAL SKIVE
LENGTH
mm
H15 hose must be SKIVED INTERNALLY and EXTERNALLY to the dimensions shown. Use RYCO Hydraulics tool.
AVENGER DIEHARD
H15A H15D 6900N COUPLINGS
H1512A H1512D 35,4 38 (Skive) 10 (Skive)
H1516A H1516D 43,1 48 (Skive) 15 (Skive)
H1520A H1520D 54,5 73 (Skive) 17 (Skive)
H1524A H1524D 61,0 80 (Skive) 25 (Skive)
Note: 6900N Couplings are TWO piece couplings. Only 6900N Couplings have SIX series code grooves at the FRONT end of the ferrule as shown below. The 6900N insert interlocks directly against the wire spiral of the H15 hose that is SKIVED INTERNALLY and EXTERNALLY.
SPIRAL SKIVE HOSE WITH TWO PIECE
COUPLINGS
CRIMP Ø
±0,25 mm
SKIVE LENGTH
mm
CRIMP Ø
±0,25 mm
SKIVE LENGTH
mmAVENGER DIEHARD
H12A H12D1700 COUPLINGS (SKIVE)
Mark III Mark I
H1206A H1206D 21,5 25 (Skive) 22,4 29 (Skive)
H1208A H1208D 25,1 26 (Skive) 26,8 32 (Skive)
H1212A H1212D 32,0 32 (Skive) 32,8 40 (Skive)
H1216A H1216D 39,7 48 (Skive) 40,6 48 (Skive)
H1220A H1220D 49,9 50 (Skive) 50,7 51 (Skive)
H1224A H1224D 58,0 53 (Skive)
H1232A H1232D 70,7 53 (Skive) 73,1 53 (Skive)
H13A H13D1700 Mark I
COUPLINGS (SKIVE)6900G Mark I
COUPLINGS (SKIVE)
H1312A H1312D 34,3 40 (Skive)
H1316A H1316D 42,2 45 (Skive)
H1320A H1320D 53,6 57 (Skive)
H1324A H1324D 62,7 66 (Skive)
H1332A H1332D 78,0 73 (Skive)
Two Piece Couplings: DO NOT MIX & MATCH MARK I & MARK III COMPONENTS.
1700 Mark III Ferrules have the profile as shown:
1700 Mark I Ferrules have a smooth profile.
Only Mark III Inserts have MicroGrooves as shown:
Crimp Dimensions H12; H13; H15
Skive
Controlled Copy No: Controlled Copy ( ) Document No: RH-WI-61 Page 9
Approved by: L.W. Morrison Uncontrolled Copy (X) Issue: April 2005
Visit www.ryco.com.au to check the current update of the RYCO Hydraulics Crimp Chart
HOSE TYPETWO PIECE COUPLINGS
CRIMP Ø
±0,25 mm
MARK LENGTH
mm
RT73 7RT200-03 COUPLINGS
SPIDERLINE RT73 12,7 19
NON-SKIVE HOSECRIMP
ر0,25 mm
MARK LENGTH
mm
CRIMP Ø
±0,25 mm
MARK LENGTH
mm
RTH11RT200 COUPLINGS
Mark III Mark I
PTFE(TEFLON®)
RTH14 14,7 23 12,9 22
RTH16 16,6 24 16,6 23
RTH18 18,9 27 18,9 27
RTH110 22,8 34 22,8 34
RTH112 27,1 34 27,1 34
RTH116 35,5 37 35,5 38
Two Piece Couplings: DO NOT MIX & MATCH MARK I & MARK III COMPONENTS
Only 1RT200 Mark III Ferrules have ONE series code groove near the hose end as shown:
Only Mark III inserts have MicroGrooves as shown:
HOSE TYPETWO PIECE COUPLINGS
CRIMP Ø
±0,25 mm
CRIMP LENGTH
mm
FB1 1G00 COUPLINGS
FB1 AIR-CON
FB16 18,5 22
FB18 22,1 22
FB110 24,9 22
HOSE TYPETWO PIECE COUPLINGS
CRIMP Ø
mm
MARK LENGTH
mm
RT7-M 7200-M COUPLINGS
TESTRT7-M02 7,05 to 7,15 9
RT7-M04 12,00 to 12,10 22
Crimp Dimensions RT73; RT7-M; FB1; RTH1
Non-Skive
SPECIAL NOTE:Crimp Ø tolerance of 7200-M SeriesCouplings is different to other Series
TEFLON® DuPont Registered TM
Crimp ChartCrimp Chart
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