Post on 06-Mar-2018
The Kompress part numbering system has been carefully devised to
help the specifier understand and recognise each element of the code.
The simple part numbering system makes specifying easy without
constant reference to the catalogue.
This is how the part number is created-
=CT (Copper Terminal). 185 (Conductor size mm2). 16 (Stud size mm).
COPPER TERMINALS
HOW TO SPECIFY
TEMPERATURE RATING
FINISH
COPPER SPLICES
BELL MOUTH CABLE ENTRY
COPPER TERMINALS
eg CT 185 - 16
2
Kompress copper tube terminals (prefix CT) are manufactured from
precision drawn tubes to BS 2871, they are designed and manufactured
to meet performance requirements of BS 4579 Part 1 and are
supplied in accordance with our ISO 9001 Accredited Certification
All standard types in the range between 6mm2 - 800mm2 have
bell mouths to ensure easy entry for even flexible conductors.
Kompress copper tube splices (prefix CS) are manufactured from the
same materials and to the same standards as COPPER TERMINALS.
Copper terminals and splices are supplied plated as standard
to BS 1872 Part 2 for corrosion resistance and attractive appearance.
However, if plain untinned pieces are required please consult
the Kompress Sales Office.
The standard electro tinned parts are suitable for use up to temperatures
of 150ºC. Should a higher temperature capability be required please
consult the Kompress Sales Office.
COPPER TUBE TERMINALS AND SPLICES
STUDmm
LENGTHL
WIDTHW
INSIDEDIAMETER
D
HOLEDIAMETER
dø
RECOMMENDEDTOOLING
CT1.5-3CT1.5-4CT1.5-5CS1.5
345-
16.017.018.014.0
6.56.57.5-
1.81.81.81.8
3.24.35.3-
KT2 KT13
CT2.5-3CT2.5-4CT2.5-5CT2.5-6CS2.5
3456-
16.017.018.019.016.0
7.57.58.59.0-
2.32.32.32.32.3
3.24.35.36.5-
CT4-4CT4-5CT4-6CS4
456-
21.022.023.019.0
8.59.0
10.0-
3.03.03.03.0
4.35.36.5-
CT6-4CT6-5CT6-6CT6-8CT6-10CT6-BLCS6
4568
10--
24.624.624.627.330.730.719.0
9.69.7
10.012.514.712.5
-
4.04.04.04.04.04.04.0
4.35.36.38.3
10.3--
KT2 KT13
KT2 KT13
KT2KT23
KT13KT24
CT10-5CT10-6CT10-8CT10-10CT10-12CT10-BLCS10
568
1012--
30.030.030.034.134.134.123.0
10.410.512.514.717.512.5
-
4.54.54.54.54.54.54.5
5.16.38.2
10.412.7
--
KT17KT23KT25KHH13C
KT24KFH13CKFH23H
CT16-5CT16-6CT16-8CT16-10CT16-12CT16-BLCS16
568
1012--
30.730.730.735.935.935.927.0
11.011.012.515.117.512.5
-
5.55.55.55.55.55.55.5
5.26.38.3
10.312.8
--
KT17KT23KT25KHH13C
KT24KFH13CKFH23H
CT25-5CT25-6CT25-8CT25-10CT25-12CT25-BLCS25
568
1012--
32.232.232.236.936.936.931.0
13.113.113.115.117.513.1
-
6.76.76.76.76.76.76.7
5.26.38.3
10.212.8
--
KT24KFH13CKFH23C
KT23KT25KHH13C
All dimensions in mm
3
CONDUCTORSIZE mm2
1.51.51.51.5
2.52.52.52.52.5
4.04.04.04.0
6.06.06.06.06.06.06.0
10101010101010
16161616161616
25252525252525
PACKSIZE
100
100
100
100
100
100
100
PART NO.
COPPER TERMINALS
PART NO. CONDUCTORSIZE mm2
STUDmm
LENGTHL
WIDTHW
INSIDEDIAMETER
D
HOLEDIAMETER
dø
PACKSIZE
RECOMMENDEDTOOLING
CT35-5CT35-6CT35-8CT35-10CT35-12CT35-14CT35-BLCS35
3535353535353535
568
101214--
37.637.637.641.541.543.541.535.0
15.815.815.816.218.619.615.8
-
8.68.68.68.68.68.68.68.6
5.26.38.3
10.312.914.8
--
100
KT24KFH23HKFH13C
KT23KT25KHH13C
CT50-6CT50-8CT50-10CT50-12CT50-14CT50-16CT50-BLCS50
5050505050505050
68
10121416--
40.240.243.243.243.252.843.240.0
17.617.617.618.720.323.217.6
-
9.69.69.69.69.69.69.69.6
6.3 8.3
10.312.814.816.5
--
100
All dimensions in mm
COPPER TUBE TERMINALS AND SPLICES
KT24KFH23HKFH13C
KT23KT25KHH13C
CT70-6CT70-8CT70-10CT70-12CT70-14CT70-16CT70-20CT70-BLCS70
707070707070707070
68
1012141620--
50.450.450.450.452.952.971.952.943.0
21.821.821.821.822.222.230.022.2
-
12.012.012.012.012.012.012.012.012.0
6.38.2
10.212.714.816.320.9
--
50
KT24KFH23HKFH13C
KT23KT25KHH13C
CT95-8CT95-10CT95-12CT95-14CT95-16CT95-20CT95-BLCS95
9595959595959595
81012141620--
53.253.253.256.856.873.656.845.0
24.324.324.324.324.330.024.3
-
13.513.513.513.513.513.513.513.5
8.310.312.714.816.320.9
--
50KT23KT25KFH13C
KT24KFH23HKFH13C
CT120-8CT120-10CT120-12CT120-14CT120-16CT120-20CT120-BLCS120
120120120120120120120120
81012141620--
59.159.159.164.064.076.664.048.0
27.527.527.527.527.530.027.5
-
15.015.015.015.015.015.015.015.0
8.310.312.714.816.320.9
--
25KT23KFH23HKFH13C
KT24KHH13C
CT150-10CT150-12CT150-14CT150-16CT150-20CT150-BLCS150
150150150150150150150
1012141620--
66.366.366.371.471.471.453.0
30.330.330.330.330.330.3
-
16.516.516.516.516.516.516.5
10.212.714.716.220.8
--
25KT23KFH23HKFH13C
KT24KHH13C
CT185-10CT185-12CT185-14CT185-16CT185-20CT185-BLCS185
185185185185185185185
1012141620--
72.472.472.476.276.276.258.0
34.034.034.034.034.034.0
-
19.019.019.019.019.019.019.0
10.312.914.716.520.9
--
25KT23KHH13C
KFH13CKFH23H
COPPER TERMINALS
4
PART NO. CONDUCTORSIZE mm2
STUDmm
LENGTHL
WIDTHW
INSIDEDIAMETER
D
HOLEDIAMETER
dø
PACKSIZE
RECOMMENDEDTOOLING
CT240-10CT240-12CT240-14CT240-16CT240-20CT240-BLCS240
240240240240240240240
1012141620--
91.491.491.491.491.491.458.0
37.837.837.837.837.837.8
-
21.021.021.021.021.021.021.0
10.312.714.716.420.9
--
10KT23KHH13C
KFH13CKFH23H
CT300-10CT300-12CT300-14CT300-16CT300-20CT300-BLCS300
300300300300300300300
1012141620--
97.297.297.297.297.297.263.0
43.943.943.943.943.943.9
-
24.524.524.524.524.524.524.5
10.312.714.716.420.9
--
10
All dimensions in mm
COPPER TUBE TERMINALS AND SPLICES
KFH13CKFH23H
KHH13C
CT400-12CT400-14CT400-16CT400-20CT400-BLCS400
400400400400400400
12141620--
102.8102.8102.8102.8102.879.0
47.447.447.447.447.4
-
27.027.027.027.027.027.0
12.714.716.420.9
--
1 KFH13CKFH23H
KHH13C
CT500-14CT500-16CT500-20CT500-BLCS500
500500500500500
141620--
116.2116.2116.2116.295.0
52.752.752.752.7
-
30.030.030.030.030.0
14.716.420.9
--
1
CT630-4HCT630-16CT630-20CT630-BLCS630
630630630630630
81620--
145.8145.8145.8145.8120.0
64.564.564.564.5
-
35.535.535.535.535.5
4x8.616.420.9
--
1 KFH23H
KFH23H
CT800-4HCT800-20CT800-BLCS800
800800800800
1020--
162.5162.5162.5130.0
70.770.770.7
-
39.039.039.039.0
4x10.520.9
--
1 Consult Kompress
CT1000-4HCT1000-20CT1000-BLCS1000
1000100010001000
1020--
167.8167.8167.8140.0
76.776.776.7
-
42.042.042.042.0
4x10.520.9
--
1 Consult Kompress
4 HOLE SPECIALSize range 10 to 500mm
2
With 4 holes in the palm for standardtransformer mounting.
LONG PALMSize range 10 to 1000mm
2
Double length palm,normally suppliedblank but holes can be provided to order.
COPPER PINSize range 10 to 1000mm
2
Pin dimensions on request.
RIGHT ANGLESize range 10 to 1000mm
2
With palm 90º angle to barrel.
SPECIAL PURPOSE COPPER TERMINALS
5
COPPER TERMINALS
COMPRESSION TOOLS
KT23 - 6 to 240mm2
Rugged mechanical rack and pinionmulti-stroke tool with ratchet control.Six hexagonal die sets are requiredfor full range. See tooling chart.
KT24 - 6 to 150mm2
Lightweight, but sturdy mechanical tool, ideal for crimping terminals with limitedaccess. Three hexagonal die sets arerequired for full range. See tooling chart.
KT25 - 10 to 95mm2
Versatile lightweight tool with fine screwadjusted dies providing indent crimp.
KHH13C - 10 to 400mm2
Hand hydraulic tool with multi-stroke action.Thirteen hexagonal die sets are requiredfor full range. See tooling chart.
All dimensions in mm
KT2 - 1.5 to 6mm2
Simple service pliers incorporating wirestripper and cutter.
KT13 - 1.5 to 6mm2
KT17 - 10 to 16mm2
Precision ratchet toolsensuring afull crimp.
COPPER TERMINALS
6
COMPRESSION TOOLSKFH13C - 10 to 400mm2
Consists of KV13C crimping headand KHFP2Foot Pump plus connecting hose.Thirteen hexagonal die sets arerequired for full range.See tooling chart.
KFH23H - 10 to 630mm2
Consists of KV23H crimpinghead and KHFP2Foot Pump plus connecting hose.Fifteen hexagonal die sets arerequired for full range.Adaptors required for sizes 10 to400mm2
See tooling chart.
CABLEAREAmm2
HANDPLIERSKT2
LARGEHANDTOOLKT25
HAND OR FOOTHYDRAULIC TOOLS
KV13C or KV23H
HANDRATCHET TOOLS
KT13 KT17KHH13C
LARGERATCHET TOOLS
KT22 KT23 KT24
1.5
2.5
4
6
10
16
25
35
OK
OK
OK
OK
OK
OK
OK
OK
OK
OK
13C10
13C16
13C25
13C35
*13C10
*13C16
*13C25
*13C35
23C 185-10
23C 120-16
23C 95-25
23C 70-35
23C 240-6 24C 6-10-70-95
24C 6-10-70-95
24C 16-25-35-50
24C 16-25-35-50
24C 16-25-35-50
50
70
95
120
OK
OK
OK
OK
OK
13C50
13C70
13C95
13C120
*13C50
*13C70
*13C95
*13C120
23C 150-50
23C 70-35
23C 95-25
23C 120-16
24C 16-25-35-50
24C 6-10-70-95
24C 6-10-70-95
24C 120-150
150
185
240
300
400
500
630
800
1000
13C150
13C185
13C240
13C300
13C400
Consult Kompress
Consult Kompress
*13C150
*13C185
*13C240
*13C300
*13C400V23H 500V23H 630
23C 150-50
23C 185-10
23C 240-6
24C 120-150
OK
OK
OK
OK
OK
OK
OK
OK
Chart shows Die Part Number for given tooling type
OK indicates suitable tool with Integral Die
For non Standard conductors consult Kompress
All dimensions in mm
*Requires adaptor V23H TA/BA
NOTESWhile every effort has been made to ensure that the information contained in this catalogue is accurate, Kompress reserves the right to amend thesize and specifications of its products in line with its policy of continuing improvement and development.
TOOLING SELECTION CHART FOR STANDARD COPPER CONDUCTORS
7
COPPER TERMINALS