Post on 10-Aug-2019
“Cooperation is the thorough convictionthat nobody can get there unless
everybody gets there."
- Virginia Burden -
F.A.T.I. is the world leader in the design and manufacture of electrical
heaters and heating system. Design and construction gained
in over 70 years of experience in industry onshore/offshore.
Production area of 12,000 square meters.
WORLD LEADER
IN THE PRODUCTION OF HEATING SYSTEM
Quality, technology and innovation are our strengths.
Electric Elements Threaded Heaters
Flanged Heaters
Electric Heat Exchangers
Heating Cables
Anticondensing HeaterConvector Heater Atex
Instrument & Accessories
Flanged Heaters Atex
Electric Duct HeatersATEX/IECEx Ex D
Control Panels
Our Certifications
Electric Duct Heaters
Seal Gas Heater
ElectricElements
The electric heating elements are constructed with selected Ni Cr 80/20
wire, centred in a metal tube and insulated with high quality magnesium oxide
(MgO), compacted by cold-drawing. The heating elements may be supplied
plain or finned, increasing, in the last case, the heat exchange with gaseous
fluids.
Special constructions to client’s drawings.
F.A.T.I. heating elements, appropriately improved,
are also certified as Increased Safety components,
in conformity to:
• the European Directive 94/9/EC (ATEX), II 2G, ac-
cording to the Standards EN 60079-0 / 60079-7,
Ex e IIC, and
• to the Standards IEC 60079-0 / 60079-7, Ex e
IIC, according to the international Scheme IECEx.
• Carbon steel
• 304(L), 316(L), 321 ST. ST.
• Copper
• Titanium
• Incoloy 800-825
• Inconel 600-625
• Inconel 600 or 625
• Incoloy 800 or 825
• Monel
• Hastelloy
VARIOUS MATERIAL OPTIONS ARE AVAILABLE
FOR THE TUBE SHEET, SUCH AS:
ThreadedHeaters
Threaded Plug Immersion Heaters consist of tu-
bular elements welded into a threaded screw plug,
which can be inserted into a threaded opening in
a tank wall.
The electric heating elements are constructed
with selected Ni Cr 80/20 wire, centred in a me-
tal tube, and insulated with high quality magnesium
oxide (MgO), compacted by cold-drawing.
The elements are either welded or brazed to a threaded
plug, which is available in a variety of materials to suit the
element sheath and the application.
The threaded screw plug can have BSP, NPT, or ISO thread
forms. Special thread forms and materials are available on
request. Flameproof threaded immersion heaters for Zo-
nes 1 & 2 Hazardous areas, gas groups IIA, IIB, & IIC, tem-
perature class T1-T6. Certification ATEX II 2G Ex d IIC T1-T6
to EN 60079-0 / 60079-1, and IECEx Ex d IIC T1-T6 to IEC
60079-0 / 60079-1.
• Carbon steel
• 304(L), 316(L), 321 ST. ST.
• Incoloy 800 or 825
• Inconel 600 or 625
• Titanium
• Copper
• Monel, or other
available materials.
THE ELEMENT TUBE MATERIAL GENERALLY
USED INCLUDES:
Flanged Heaters
F.A.T.I. range of immersion heaters is suitable for heating all process fluids,
which are non-corrosive to the materials of construction. Flanged immersion
heaters are hairpin-bent tubular elements, welded to a flange, provided with
electrical safety devices and a suitable junction Box.
• For heating liquids and gases, the enclosure is produced in Carbon steel or Stainless steel;• Up to 60” flange, acc. ANSI B 16.5, in the following materials: carbon steel, stainless steel, nickel alloys, Inconel, etc;• Degree of protection of the enclosure: IP40, IP55, IP65, IP66, IP67;• Standard diameter of heating elements: 8.5, 12.5 & 16 mm;• Material of elements: Carbon steel, 304(L), 316(L) or 321 SST, Incoloy 800 or 825, Inconel 600 or 625, Hastelloy, Monel, Copper;Immersion length: up to 4 metersPower rating: up to 5000 kWThe electric heater bundle can be provided with:1- Protective and/or control devices: thermostats, thermocouples or PT100;2- Temperature transmitters;3- Anti condensation heaters;4- Cable glands.
F.A.T.I. range of immersion heaters is suitable for heating all
process fluids, which are non-corrosive for the materials of
construction. Intended for installation in Hazardous Locations
(Zone 1 & 2). Certification ATEX-IECEx
• Fresh Water
• Sea Water
• Crude Oil
• Process Gas
• Air
• Tank Heating
• Synthetic Oils
• Heating Medium
• Vapour-liquid separators
• Glycol Re boilers
• Butane/Propane Vaporizer
• Molecular Sleeve Regeneration
TYPICAL APPLICATIONS:
FlangedHeatersAtex
FATI-CHT flange Heaters allow heating ele-
ments to be changed without decommissioning
the tank. Replaceable-style elements can be ea-
sily changed by one person with no special too-
ling required. This is system storage units that
need to remain filled for continuous operation
and storage
Element• Materials - Copper, Carbon steel,
304L,316L,321 stainless steel, INCOLOY®,
INCONEL®
Flange• Materials - Carbon steel, stainless steel.
• Rating - 150, 300, 400, 600, 900, 1.500,
2.500 lb. pressure class.
• Sizes - from 1” to 48”
Safety & Control Thermowell• Materials - Copper, carbon steel, stainless steel,
INCOLOY®, INCONEL® or other premises, in
Italy and abroad;
• Maintenance and assistance for existing
plants;
• Remote assistance.
CERTIFICATION ATEX & IECEx II 2 G DEx d IIB / IIC T1 to T6 Gb
Ex e IIC T1 to T6 GbMechanical degree IP66
ENCLOSUREPainted mild steel or stainless steel
ELEMENTSt. St. 304L / 316L Inconel 800-825 Inconel 600-625 sheathed with 80/20 nickel chrome resistance wire imbedded in high purity magnesium oxide
DESIGN CODEASME VIII or PD5500 with PED certification for installation within the European Union, ASME B31.3
CE MARKEDIn accordance with relevant EC Directives
VOLTAGEUp to 750 VAC
POWERUp to 500 Kw
FEATURES
The range of in-line cast aluminium heaters is suitable for heating all process
fluids particularly in high pressure applications, eliminating the pressure ap-
plications, eliminating the pressure vessel.
The design incorporates electric heating elements and an indirect process
heating coil imbedded within marine garde cast aluminium, this ensures a
high thermal exchange.
This solution is not suitable in applications where is required a highly accura-
te temperature control, with variable flow rates.
TYPICAL APPLICATIONS:
• Air
• Natural gas
• Nitrogen • C02
• Instrument air
• Process gas
• Solvent
• Steam Generation
• Working pressure up to 500 Bar
• Working temperature up to 400°C
• Internal control thermostats and
over-temperature thermostats (PT 100 or
thermocouple type K available)
• Alternative materials of construction available
• Designed for horizontal or vertical installation
• Nozzles flange: up to 21/2”
• Flange rating: 150-300-600-900-1500-2500
and high pressure standards
(Techlok®, Graylock®)
Seal Gas Heater
Electrical Ductheaters
Electric duct heaters, with a degree of protection IP40,
IP55, IP65 or IP66, are recommended for use in a signifi-
cant number of applications and industrial processes, for
heating air or inert gas flows in safe area.
These products are designed by our technical de-
partment, according to Client’s request or technical spe-
cifications.
Specific dimensioning and thermodynamic checking sof-
tware us used for designing, along with the experience
gained on 70 years of production and business on the
national and international markets.
• Forced and natural convection air heating;
• Air-conditioning systems;
(HVAC and ATU - air treatment units)
• Hot chambers, Desiccation plants,
Packaging machines, Smoke damping
systems, and Air drying systems;
• Painting plants, pre-heating of ovens;
• Heating in autoclaves.
TYPICAL APPLICATIONS:
Duct heaters are designed for flange mounting, in connection with air conditio-
ning / heating and ventilation systems, usually used in industrial environments.
Special designs, for example, Process systems, Furnaces, Autoclaves, Rehea-
ting, Paint drying, Ships on request. FATI duct heaters have been designed for
Zones 1 & 2 Hazardous areas, gas groups IIA & IIB, temperature class T1-T6.
Certification ATEX II 2G Ex d IIB T1-T6 to EN 60079-0 / 60079-1, and IECEx Ex
d IIB T1-T6 to IEC 60079-0 / 60079-1.
Electric
Duct Heaters
ATEX/IECEx
• Air heating in ventilation systems for living zones of
ships and offshore platforms,
• Air heating in process equipments and drying plants.
• Case: stainless steel, galvanized steel or painted steel;
• Elements: Tubular finned element,
with mild or stainless steel sheath;
• Sensors: Thermostat, thermocouple or
RTD temperature sensors;
• Controls: Stand-alone control panels are available.
TYPICAL APPLICATIONS:
FEATURES:
ElectricHeatExchangers
F.A.T.I. make electric heat exchangers for heating all
types of gas or liquids.
The dissipated power can vary up to thousan-
ds of kW. The heat exchangers are essentially
made up of a heating pipe coil, with a Junction
Box, which can be produced in IP 40, IP 55, IP
65, IP 66, or IP 67, “explosion-protected” Ex d
(ATEX and/or IECEx), installed in a housing tank,
designed and made according to the required
standard.
A wide range of materials is used both for ma-
king the heating elements (Carbon steel, 304(L),
316(L) or 321 SST, Inconel 600, Incoloy 800,
etc.) and for fabricating the tank.
• Demineralised fresh water;
• Thermal oil and liquid hydrocarbons;
• Air or nitrogen;
• Natural methane gas;
• Process gas of any type.
TYPICAL APPLICATIONS:
ElectricHeatExchangers
F.A.T.I. can offer you a wide variety of electrical exchangers in special con-
struction fully in accordance with clients specifications and requirements.
Electric circulation heaters and process heating system for heating sy-
stems for heating a wide range of industrial liquids and gases.
Mechanical design codes include ASME, BS5500, ISPESL(PED),
STOOMWEZEN, TEMA, AD MERKBLATTER, or any other recognised code.
Weatherproof construction for safe area or Ex
d terminal enclosure for Hazardous Areas, with
degree of protection IP55-65-66-67.
Working pressure up to 300 bar.g
Working temperature up to 650°C.
Internal control and over-temperature con-
trol with thermostat(s), or RTD temperature
sensor(s) thermocouple(s).
Thermal insulation and cladding as option.
Designed for horizontal or vertical position.
• Petrochemical industry e.g.
• Refinery
• Off-shore/On-shore
• Oli & Gas
• Chemical industry
• Pharmaceutical
• Metal industry
• Shipyards
• Paint manufacturers etc.
WE ARE SPECIALIZED IN LARGE HEATERS FOR:
Controlpanels
F.A.T.I. has accumulated a lot of experience in thyristor controls (SCRs) used to
regulate the temperature of electric heaters - from a few kW up to more than 5
MW - used in industrial, chemical, petrochemical, geothermal, and technical gas
processes. All our products are developed according to the Customer’s instruc-
tions and in close collaboration with them, and comply with CENELEC standards
and/or any specific standards required for international markets.
This experience has allowed us to tackle new technologies and di-
versify our field of activity, by means of collaboration:
• With Clients that produce energy, for development in the “alterna-
tive sources” field;
• With Research Bodies and one of the leading plant manufacturers
worldwide, for making prototypes in the sector of new technologies
in the energy field.
Of the products we make, special mention should be made of:
• The temperature control panels for pollutant (H2S - Hg) damping
processes containing gaseous fluids, and for hydrogen injection
processes for fuel cells;
• Complete process control systems for experimental fuel cell
plants. Temperature control systems for the production of techni-
cal gases, control systems for ovens, industrial baths, and for hea-
ting and air-conditioning.
Since we have taken part from the outset in projects with a high
technological content, we now possess a wide range of skills and
have acquired wide experience in a multiplicity of design areas.
The components we use are selected from the finest brands avai-
lable on the market, or aligned with the Customer’s specifications.
Due to its direct, long-term relationships with its Customers, F.A.T.I.
is able to offer a product that is competitive in terms of innovation
and price. Striving for maximum production quality is imperative for
us: this means that even the finest details for wiring and the orderly
layout of all components are seen to, since immediate identification
of the various units in the various sections of the panel ensures gre-
ater simplicity if modifications have to be made and greater safety
for the operator where they are required to act in case of a fault or
malfunction.
Before delivery, each electric panel undergoes careful inspection
and various functional tests, according to the requirements of the
EN 61439-1 standard. Our in-house standard calls for the issuing
of test reports, declarations of conformity, and printouts for electri-
cal insulation, equipotential, and dielectric strength tests. This do-
cumentation, which certifies the suitability of the product and the
strictest compliance with the reference standards, is given to the
Customer along with:
• Wiring diagrams,
• List of components,
• Detailed use and operation manual.
• Feasibility analysis of a design;
• Production of electrical
and functioning diagrams;
• Identification of components;
• Construction of the Electric Power
/Control Panel Choice of materials,
components, and equipment;
• Development of software for PLC
and/or supervision system using field
BUSES (MOD-BUS, Profibus);
• Development of HMI interface
software Testing;
• Commissioning, start-up, training (if
required) on the Customer’s
premises or other premises, in Italy
and abroad;
• Maintenance and assistance for
existing plants;
• Remote assistance.
We make panels for areas classified
for use of equipment in Zones 1 or 2.
Most of our systems are on platforms
or in refineries. Executions according
to the European and IEC standards,
with the following types of protection:
• Ex p;
• Ex i;
• Ex e;
• Ex d.
OUR SERVICES GUARANTEE:
Heatingcables
High temperature-regulating heating wires are used to keep the temperature of
pipes, tanks and other hydraulic units located in areas classified as hazardous
areas (explosive atmospheres-ATEX). Can be cut to size on site and are then
implemented very easily. Steam sterilization resistant.
Electrical enclosures certified Ex “e” (increased safety) or Ex d (flameproof) in
compliance with European standards EN 60079-30-2, EN 60079-0, 60079-1
.60079 -7.
Water Pipes / Freeze Protection
Snow Melting of Garage Ramps
De-icing and frost protection
TYPICAL APPLICATIONS:
• Energy efficient, automatically varies its power
output in response to pipe temperature changes.
• Easy to install, can be cut to any length (up to 125
meters) required on site with no wasted cable.
• Lower installed cost than steam tracing, less
maintenance expense and less downtime.
• No overheat or burnout even when wrapped
over itself (overlapped).
• Suitable for use in non-hazardous, hazardous
and corrosive environments.
• FATI power connection, splice, tee and end seal kit
will reduce installation time.
• Optional outer jacket, the heating cable is
resistant to watery and inorganic chemicals and corrosive.
ATEX TYPE OF PROTECTION DESCRIPTION
EC-TYPE EXAMINATION CERTIFICATE
IECEx TYPE OF PROTECTION DESCRIPTION
IECEx CERTIFICATE OF CONFORMITY
AnticondensingHeater Ex
ConvectorHeater Atex
The Convector Heaters series RAEx are designed to heat ambient air in hazar-
dous (classified) areas; they can be supplied for use in potentially explosive Gas
atmosphere (II 2G), or in both potentially explosive Gas & Dust atmospheres
(II 2GD).
Series RAEx II 2G
II 2 GD Ex d IIC T4/T3/T2 Gg -60°C ≤ Ta ≤ 60°C
Ex tb IIIC T135 : T300°C Dd IP65 -60°C ≤ Ta ≤ 60°C
II 2G Ex d IIC T4 / T3 Gb
INERIS 14 ATEX 0027X
Ex d IIC T4 / T3 Gb
Ex Tb IIIC T 135 °C or T 200 °C Db
IECEx INE 14.0035X
II 2D Ex Tb IIIC T 135 °C or T 200 °C Db
FEATURES
√ Rated Voltage
√ Rated Power
√ Radiator
√ Ingress Protection
√ Connection Cable
√ Mounting
√ Fitting Position
√ Ambient Temperature Range
√ Operating Temperature
√ Miscellaneous
Instrument andAccessories
• Temperature sensors, thermocouples
and resistance thermometers (RTD) Pt100;
• Wells for temperature probes;
• Pressure gauges;
• Differential pressure switch;
• Temperature indicators (Thermometers);
• Controls and level switches;
• Instrument temperature cables;
• Valves and fittings;
• Tools Flow.
The CE marking is mandatory for all products for which there is a Community directive, is made by the manu-facturer of a regulated product in the European Union, which declares that the product complies with the safety requirements, for by the guidelines or applicable EU re-gulations.
Certification of quality management systems, ISO 9001. After the grant of the certificate the organization under-goes periodic visits and comprehensive review of the sy-stem every three years, to ensure the maintenance of its conformity to the reference standard.
It is the conformity that allows export to the Eurasian market composed of RUSSIA, Belarus, KAZAKHSTAN, ARMENIA. Products TR_CU TR_CU TR_CU012, 010, Fates are certified 004, 020 TR_CU, 032 TR_CU. The Technical Passport accompanies always supplies for the EAC market.
It compliance allowing exports to the Indian market. Fati is in possession of certification for its products.
Product certification in order to access to the Brazilian market.
Examination certificate for equipment or protective sy-stems intended for use in potentially explosive atmosphe-res.
The main activities before receiving the final certificate, consist of inspection, verification and certification of go-ods and equipment, projects, products and systems, in relation to internal standards, mandatory and voluntary standards nationally and internationally, to provide a com-pliance report.
It is the conformity that allows export to the Korean mar-ket. Fati is in possession of certification for its products.
Fati is ASME-certified U-STAMP.
The IECEx International (voluntary) Certification System has been implemented by the International Electrotech-nical Commission (IEC) in 2003, with the aim to simplify the “Worldwide” trading of electrical apparatus and com-ponents, and services, for use in explosive atmospheres. F.A.T.I. S.r.l. started, in 2012, a massive campaign of IE-CEx certification of its own “explosion-protected” Heaters in conformity with the said system, including the specific Product Quality Control System (QAR). Today F.A.T.I. wor-ks with five different Certification Bodies accredited by IE-CEx (ExCB), operating in three different European States (CESI, IMQ and EUROFINS in Italy, INERIS in France and ITS-Intertek in UK).
The abbreviation ATEX (French ATmosphères EXplo-sibles), identifies the European regulations (mandato-ry) on the “equipment and protective systems intended for use in potentially explosive atmospheres” (currently 2014/34/EU product Directive), and the “safety and health protection of workers potentially at risk from explo-sive atmospheres” (social Directive 1999/92/EC, which is for employers). F.a.t.i. S.r.l., since 2003, year of entry into force of the first “product” ATEX Directive (94/9/EC), has certified the entire production of heaters Ex, and his own specific quality control system, in accordance with those rules. F.A.T.I. today works with 5 different ATEX notified bodies located in 3 different European countries (IMQ and CESI, France and Italy, INERIS in EUROFINS in ITS-Intertek in UK).
OurCertificates
PROCUREMENT AND SUPPLY MATERIAL:
FATI is organized company to supply wide range of material and spare
parts for oil and gas application from his valuable partners, our team
are familiar with wide range of equipment and machines, our service
and supply will perform in the shortest time with right source to meet
your project requirement and match with your project time schedule.
PROCUREMENT ENGINEERING SERVICES:
FATI team with engineering background and right concept of engi-
neering issues are capable to perform engineering services form
vendor’s quotation and offers, we can prepare technical and com-
mercial bid evaluation tables (TBE, CBE) for wide range of rotary
and fix equipment and piping material goods such as pumps, com-
pressors, pressure vessels, gas coolers, filters, valves, Accepta-
ble engineering services will help to clients to optimize procure-
ment phase and get right decision to place order.
ASSISTANCE FOR COMMISSIONING AND START UP:
FATI is with you to end, important part of this process is perform
acceptable services for commission and start up.
AFTER SALE SUPPORT:
FATI is fast action for sales services, this is also part of our mis-
sion to keep satisfaction of our valuable clients and customers,
this can be guarantee for future cooperation.