Coolant Analysis - Castrol LabCheck Training Materials€¦ · Coolant Analysis The Benefits of...

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Coolant Analysis

The Benefits of Coolant Analysis There’s more to coolant analysis than testing coolant formulations — it’s about identifying problems within the cooling system that can be detrimental to engine and lubrication system performance and lead to premature engine failure. Coolant analysis can detect:

• CavitationCorrosion

• AirLeaks

• GlycolDegradation/Overheating

• CavitationErosion

• CombustionGasLeaks

• AcidFormation

• Contamination

• Electrolysis

Four Goals of Coolant Analysis 1 – Preventive MaintenanceCoolant testing and analysis can:

• Determinethecoolant’ssuitabilityforcontinueduse

• Identifycoolantmixing

• Measureadditiveslevelsforadequatemetalprotection

• Identifyscaleoracid-formingcontaminants

• Determineappropriatemaintenance–coolant replenished or full drain and replacement

2 – Predictive MaintenanceRegular testing helps in predicting impending failures by identifying abnormalities and trends in sample results indicativeofoperationalissueswithinthecoolingsystem.

3 – Life Cycle ManagementCoolant analysis is just as powerful as oil analysis in identifying areasforimprovementinequipmentoperationspracticesandmaintenance procedures.

4 – Component Failure IdentificationTesting can identify engine or cooling system component failuressuchasblownheadgaskets,EGRcoolerfailures,electrolysis,defectivepressurecapsorpluggedcoolantlines.

*Seetestpackagedetailsonback.

Physical Tests

• Visuals(color,foam,oil,fuel,magneticprecipitate, non-magneticprecipitate,&odor)• pH• Glycol%• FreezePoint• Nitrite• SCANumber• SpecificConductance• TotalHardness

Conventional & Extended Life CoolantsContaminant and Inhibitor Anions by Ion Chromatography (IC)

Extended Life CoolantsContaminant and Inhibitor Anions by Ion Chromatography (IC)

Corrosion Metals & Inhibitors by Atomic Emission Spectroscopy (AES)

• Iron• Copper• Aluminum• Lead• Tin• Zinc• Silver• Calcium

• Magnesium• Borate• Silicon• Molybdenum• Phosphorus• Potassium• Sodium

• Chloride• Sulfate• Nitrite

• Nitrate• Phosphate• Glycolate

• Formate• Acetate• Oxalate

• Benzoate• 2-Ethylhexanoic Acid

• SebacicAcid• OctanoicAcid• p-Toluic

• MBT• TTZ• BZT

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Coolant Analysis Test Packages LabcheckCoolantAnalysistestpackagesaredesignedforthecoolantformulationsonthemarkettodayandtheapplicationsinwhich they are used. Regular testing and analysis can detect problems within the cooling system before they cause major damage orevenfailure.

OurStandardandPremiumtestpackagesmonitorthecorrosiveacidicandalkalineattributesofthecoolant,freezeandboilpointprotection,corrosionmetals,contaminantsandinhibitorlevels.Alsomonitoringtheorganicacidsinextendedlifecoolantsisbeneficialinconfirmingproperfluidmaintenance.

Standard Coolant Analysis – Conventional & Extended Life Coolants StandardtestingisbeneficialindeterminingifaconventionalcoolantoranELCisacceptableforcontinueduseaswellasidentifycontaminantsoranycorrosionpresentresultingfromamechanicalissue.Itcanalsoidentifycoolant“mixing,”whichcanleavethesystemvulnerabletocorrosion.

Premiumtestingforconventionalcoolantsidentifiespossiblemechanicalissuessuchascombustiongasleaks,aircontamination,electricalgroundproblems,localizedover-heating,chemicalbreakdownsorothercontaminationsourcesinsideoroutsidethesystem.Premiumtestingcanalsodeterminethetypeanddegreeofcoolantdegradationandacidformationresultingfromacooling system problem.

PremiumtestingincludesalltestingintheStandardpackageplus:

Premium Coolant Analysis – Conventional & Extended Life Coolants