Colombian Oil & Gas Conference Sistemas de Produccion ...€¦ · Ensamble de Terminacion de...

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Colombian Oil & Gas Conference

Sistemas de Produccion Submarina

Cartagena, 11 de Agosto de 2016

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Definicion de Aguas Profundas

• Aguas Rasas <400m (Bullwinkle -1,353 ft)

• Aguas Profundas 400 - 1500 m (Mars TLP - 2,940 ft)

• Aguas Ultra Profundas 1500 – 3000m (Perdido - 8,000 ft)

• Edificio mas alto del mundo = Burj Khalifa 2,717 ft

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Equipo de Perforacion Auto-Elevatorio (Jack-Up)

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TLP – Tension Leg Platform

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Barco de Perforacion (Drill Ship)

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Equipos Semi-Flotantes

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Fuerzas que actuan sobre un barco de perforación

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System Features UWD-15Rigid

Lock

Rigid Lock

Stack

Down

Large

Bore

Large

Bore 2M

Large Bore

Super

Heavy Duty

HC-15 HC-20

15K psi rated * * * * * * *

20K psi rated *

Load should rated for 7.1 M * * * * * *

Independent 2.0M capacity load shoulders * *

27" H4 Mandrel * * * * * *

30" H4 Mandrel * *

Metal to Metal annulus seal * * * * * * * *

18" Submudline System * * * * *

16" Submudline System * * * * * * * *

Additional Open Water Strings * * * * * *

Preloaded High to Low Pressure Housing * * * * * * *

UWD-15 Rigid Lock Rigid Lock SD Large Bore High Capacity

Linea de Cabezas de Pozo

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Sistemas de Completacion Submarina

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Sistema de Completacion

• La tuberia de produccion es suspendida con

un colgador de produccion

• Se aloja en la caberza de pozo o en el arbol

– Garantiza que no hay comunicacion entre la

tuberia de produccion y el espacio anular

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– Provee conexiones para:

Fluidos Hidraulicos

Senales Electricas

Inyeccion de Quimicos

Otras funciones de pozoi

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Componentes de un Arbol de Produccion

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ValvesValves

ChokesChokes

ActuatorsActuators

Seals

Plugs

ConnectorsConnectors

Hydraulics

And Electronics

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Sistemas de Control

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Sistemas de Control

• El Sistema abordo prove una interfase de control

• El Sistema de distribucion abordo y submarino prove comunicacion

• El Sistema submarino provee control y monitoreamento

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Sistema de DistribucionSubmarino

Sistema de control

abordoPozo

Pozo

Pozo

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Componentes Basicos de un Sistema Submarino

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Sistema Abordo

UMBILICAL

Arbol de Produccion

Distribucion

Submarina

Linea de Flujo

Completacion sub-

superficial

Cabeza de Pozo

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Umbilical de Control

• Conducto entre el Sistema de energia y comunicacion superficial y

el Sistema de control submarino

• Arreglo de cables y tubos de acero y materiales termoplasticos

• Longitud de entre 2.5 km en carreteles o hasta 50 Km para

umbilicales de produccion

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Ensamble de Terminacion de Umbilical

• Umbilical Termination Assembly (UTA)

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Modulos de Control Submarino

• Subsea Control Module (SCM)– 10,000 (68900) & 15,000 psi (1034 bar) presion de trabajo @10,000 ft

(3048m) de profundidad– Hasta 42 funciones hidraulicas

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SCM en Arboles

y Manifolds

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Sistemas de Flujo (Manifold y Lineas Submarinas-MPS)

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Manifold

PLET

Jumper

Componentes de Sistema de flujo

Sled

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Manifolds

• Juntan produccion de variospozos y la distribuyen entre varias lineas de flujo

• Normalmente acomodan entre 2 y 12 pozos

• Tamano de las ramas entre 4” y 7”

• Lineas de flujo de entre 5” y 12”

• Incluyen una base (mudmat o suction cup)

• Pueden incluir modulo de control para valvulas, sensores, etc

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Sistemas de “T” y conexion

• PipeLine End Termination– Installed as either 1st end or 2nd end off of a pipelay vessel– Yoke tie-down and hinge module tie-down are disengaged after

installation

Pressure/ Flood Cap

Carriage Lock

Stem

Hook Tie Down

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Sleds

• Utilizadas entre el manifold y los PLET si la distancia

entre ambos es muy grande para tener un solo jumper

Upending Hinges

Orientation Docking

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Jumpers de Pozo y Linea

• Utilizados para conexionessubmarinas

• Diametros de entre 4” y 12”

• Longitud de entre 45’ y 150’

Linea Flexible

Linea Rigida

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Ejemplo de Sistema para Campo Submarino

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Videos

• Subsea 101

• Perdido

• Subsea Compression

• Life of Field

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Business Rationale for the Alliance – all about Costs!• Non-sustainable cost trends over the last decade

* Subsea Production System cost onlyCost Distribution

Offshore Development (Typical Greenfield)

12%

9%

30%30%

5%

14%

Installation

SPS

Drilling &

Completion

Riser &

Flowlines

Topside

Facility

(FPSO/

Platform)

Other

$ 0

$ 20

$ 40

$ 60

$ 80

$ 100

$ 120

$ 0

$ 5

$ 10

$ 15

$ 20

$ 25

$ 30

$ 35

$ 40

Well unit cost* (M$) Oil Price ($/bbl)

Source: internal FMC Technologies estimates

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The Exclusive Alliance

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• Forsys Subsea – the 50/50 Joint Venture as an enabler to demonstrate the Alliance value

Subsea Production

Systems

Subsea Separation and

Boosting Systems

Control and Automation

Systems

Subsea Well Intervention

Subsea Services

Field Architecture

Flow Assurance

Front-end studies

Life of Field Services

Joint R&D

Flexible Flowlines

Umbilicals

Pipeline/Flowline/Jumper

Installation

Subsea Equipment

Installation

Platform design, fabrication,

installation

Topsides design and

fabrication

The Alliance for SURF & SPS Integrated Approach

Exclusive Alliance and Forsys Subsea - A Unique Joint Venture

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What will the Alliance and Forsys Subsea offer

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• Optimizing subsea fields from Concept, Delivery and Beyond

• Life of field monitoring and surveillance, data analysis and advisory services

• Preemptive analysis of Integrated SURF* and SPS** enabling timely maintenance

• Maximize reliability and uptime providing lowest total ownership cost available in the

industry.

• Seamless subsea infrastructure delivery from wellhead to riser hang-off

• Integrated project planning, mitigation of risks, and better coordinated critical interfaces

• Compressed schedules

• Rationalize overall field layout, drive standards, development and integration of technology

• Leverage of SURF* products with SPS** and subsea processing equipment

• Topside selection and modification

• Design systems for improved Life of field performance

Concept

Delivery

Beyond

Step change in design

Reduce complexity and time

Increased field performance

* Subsea Umbilicals, Risers & Flowlines **Subsea Production & Processing Systems

Exclusive Alliance and Forsys Subsea - A Unique Joint Venture

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How this Exclusive Alliance works

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• Integrated Approach to Field Design, Delivery and Life of Field

• Seamless transition between project phases - Forsys Subsea personnel transferred into

Execution

• Integrated EPCI methodology and principles, common set of tools for Project execution

• Elimination of external interfaces through combined SPS and SURF scopes

• Forsys Subsea will pull on all capabilities within parents

Exclusive Alliance and Forsys Subsea - A Unique Joint Venture

ConceptDefinition FEED

Integrated Execution

Life of Field Services

Subsea Intervention

Alliance Alliance

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The Value of Early Involvement • Rationalize overall field layout, drive standards, development and integration of technology

DG0 DG1 DG2 DG3

Time After Start of Concept Definition

Po

ten

tial S

av

ing

s

Selection of contractor

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Concept Design - Optimization

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• Leverage capabilities of Forsys Subsea

Exclusive Alliance and Forsys Subsea - A Unique Joint Venture

Traditional field development Integrated technological approach

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Topside Selection and Modification

• Access to Technip topside and hull design

capabilities to select topside concept

• Perform trade-off between subsea and

topside located process elements for best

overall solution

• Assess modifications and adjustments to

host facilities in the case of tie-back

and/or modification of existing subsea

system

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• Leveraging Technip expertise

Exclusive Alliance and Forsys Subsea - A Unique Joint Venture

FPSO Semi-Submersible Spar TLP FLNG

Conventional

Fixed Platforms

Self-Elevating

(TPG 500)GBS Artificial Islands

Fixed Facilities

Floating Facilities

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• Integrated Execution by the Alliance

Ex-works Delivery Installation Execution Installation Completion Post Installation

“Make Good”

Responsibilit

y*

Warranty for

Equipment

Interface VO

Risk to

Client*

Delivery to

Client

TRADITIONAL ALLIANCE

Delivery to

Client

Start of warranty to

Client

Start of warranty to

Client

Company's risk will be reduced by integrated EPCI

Exclusive Alliance and Forsys Subsea - A Unique Joint Venture37

*Company will bear no risk for interface VO risks such as:

- Knock-on effects from delay in internal Alliance deliveries;

and

- Physical interfaces / malfunctions between Alliance

equipment

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Life of Field Services APME Monthly Meeting – December 2015

Riser integrity

Mooring line

monitoring

Chemical injection

sizing

Flow induced

vibration analysisXT, manifold and

jumper sizing

Flowline sizing

Hydrate

management

Erosion analysis

Thermal analysis

Hull monitoring

Data management

SEM monitoring

Virtual metering

Choke monitoring

SPCU monitoring

Production

management

Life extension

assessments

Choke sizing

HIGHER VOLUME

INCREASED UPTIME

ACCELERATED DECISION TIME

OPEX REDUCTION