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Coal HandlingTerminals at Port
Qasim Authority &its Conveyer belt
SystemPresented to : Mr. Sohail Bashir
Presented By : Tariq Aziz
CE-47, 20!-"
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#ayo$t Plan o% P&A
Ter'inals
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Presently there are t(o Coal Ter'inals at Port
&asi' A$thority.
)ron *re And +oal Berth *erational Pa/istan )nternal B$l/ Ter'inal nder
Constr$+tion.
Coal Ter'inals
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The 1erth (as desined and +onstr$+ted 1y a
3ren+h r' M5s So+iete 6eneral Enterrise
S6E and the (or/ +o''en+ed in 'ay 877and (as s$1stantially +o'leted in 'ar+h878, it (as +o''issioned in 890,.
The )*CB is eq$ied (ith t(o ra1 $nloaders
(ith a handlin o% 000 tones er ho$r ea+h. The 1erth is rented to Pa/ steel Mill 1y P&A
)ron *re and Coal
Berth )*CB
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#ayo$t Plan o% )*CB
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A 278 ' lon 1erth on
a etty (ith
er'issi1le ;esseldra$ht o% .0',1ea' o% 40' and #*Ao% 2<0'. =essels $ to
!!,000d(t 'ay 1ehandled.
Chara+teristi+s o%
)*CB
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There are t(o shi
$nloaders (ith ra1s
and hoers,'an$%a+t$red in theyear 890 1y Caillard in3ran+e, (ith a rated
+aa+ity o% ,000t5hea+h.
Chara+teristi+s o%
)*CB
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The etty is lin/ed
(ith the sto+/
iles o% Pa/istansteel ;ia a 4.!/'lon +on;eyor1elt syste' t(o
arallel 1elts(ith a rated+aa+ity o% $ to,200t5h ea+h.
Chara+teristi+s o%
)*CB
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Chara+teristi+s o%
)*CB
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The etty and the
1$ildin a++o''odatinad'inistration o>+es,
oerations o>+es,(or/sho area, so+ialroo's are roerty o%P&A.
Pa/istan steel o(ns
the handlin eq$i'entshi $nloaders and
+on;eyor 1elt syste' andthe trestle.
Chara+teristi+s o%
)*CB
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Sin+e the ina$$ration o% the ter'inal in 890 a
total a'o$nt o% 24.7 'illion tonnes o% +oal !7
;essel +alls, 42.<! 'illion tonnes o% iron ore82" ;essel
+alls and .4 'illion tonnes o% +o/e <";essel +alls has 1een $nloaded, leadin to 'ore
than "9 'illion tonnes in total.
Chara+teristi+s o%
)*CB
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Caro is dis+hared %ro' the ;essel?s
hat+h (ith one shi $nloader at a ti'e
(hile the 2nd $nloader ser;es as 1a+/$.S'aller ra1s are $sed %or iron ore and1ier ra1s %or +oal d$e to the di@erentse+i+ (eiht o% +oal and iron ore. 3ro'the hoers the +aro is distri1$ted onthe +on;eyor 1elts. *nly one o% the t(o1elt syste's is $sed at a ti'e.
Pro+ed$res and
)n%or'ation 3lo(
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The +on;eyor 1elt syste' then transorts the
+aro the sto+/ iles at the steel 'ill .Caro is
(eihed (hen loaded on the +on;eyor 1elts. hen only little +aro is re'ainin in the
;essel?s hat+h, (heel loaders are la+ed in thehat+h %or the +onsolidation o% this +aro and to
%eed the ra1s (ith the re'ainin +aro.
Pro+ed$res and
)n%or'ation 3lo(
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A;erae handlin ;ol$'e er ;essel is aro$nd !!,000t
o% +aro at on a;erae 00 oeration ho$rs (hi+h leadsto an a;erae er%or'an+e o% aro$nd !!0t5h (ith shi$nloader (hi+h is eq$i;alent to aro$nd !! o% therated +aa+ity er ho$r (hi+h +an only 1e rea+hed at%$ll diin.
Eq$i'ent do(nti'e and th$s res$ltin non-oerationti'e at the q$ayside is aro$nd 0h er ;essel +all ona;erae (hi+h is +onsidered to 1e q$ite hih, e;entho$h the +ontra+ts are $s$ally %$llled d$e to lo(er%or'an+e req$ire'ents in the ser;i+e +ontra+ts (iththe shiin lines and5or the steel 'ill rese+ti;ely.
Brie% Assess'ent o% Port
*erations
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The shi loaders and +on;eyor syste' are
in aarently ;ery oor te+hni+al+ondition. e'ainin li%eti'e, ese+ially o%
the shi $nloaders, is eDe+ted to 1e ;eryshort d$e to the %ollo(in %a+ts:
The ae o% the eq$i'ent shi $nloadersare already 'ore than <0 years old
The aarently hih deree o% +orrosion
The shi $nloaders ha;e already
eD+eeded their +al+$lated li%eti'e 1y %ar,i.e: the shi $nloaders ha;e 1een desined%or "0,000 (or/in ho$rs li%eti'e and theyha;e already (or/ed aro$nd "!,000(or/in ho$rs ea+h.
Brie% Assess'ent o% Port
*erations
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The Str$+t$re started i;in distress sinals in
899 as +ra+/s ,sallin and +orrosion o%
rein%or+e'ent (ere o1ser;ed .sto ra1treat'ent (as i;en %or reha1ilitation o%str$+t$re d$e to a$+ity o% %$nds andad'inistrati;e reasons till e+e'1er 2004
(hen %$ll Fede (or/ (as a(arded to M5sST3A GHa/as I= . The Contra+tor +o''en+edthe (or/ o% rela+e'ent o% r$n(ay 1ea's,reair to da'aed +on+rete str$+t$res andrela+e'ent o% 1earin ads et+ and
+o'leted the (or/ in t(o years.
eair5eha1ilitation o%
)*CB
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e+ent eair (or/s in
204
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e+ent eair (or/s in
204
ela+e'ent o% Pile Casins
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e+ent eair (or/s in
204
e-Strenthnin o% Bea's thro$h CB3 1y S)JA
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Total A'o$nt o% s.900 Million has 1een
sended on a++o$nt o% eair5eha1ilitation
o% )*CB d$e to its Constr$+tion esin 3a$lt . The Ietty is desined on the 6er'an +ode and
1ased on ri;er desin ara'eters.
e+ent eair (or/s in
204
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The o1e+ti;e o% the ter'inal oeration is
handlin o% +oal as i'ort +aro and +lin/er and
+e'ent as eDort +aro. The dedi+ated Coal Ter'inal (ill ha;e
handlin +aa+ity o% 9 'illion tonnes er ann$'(ith a storae +aa+ity o% 0.8 'illion tonnes. An
)'le'entation Aree'ent (as sined in 200Bet(een P&A K P)BT Pa/istan )nternational B$l/
Ter'inal.
Pa/istan )nternational B$l/
Ter'inal
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#ayo$t Plan *% P)BT
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The +onstr$+tion o% the ter'inal is tendered and is
eDe+ted to +o'e into oeration in 207. The
ne( trestle %or +onne+tion o% the etty o% aroD.440 ' to the 1a+/-$ area (ill 1e +lose andslihtly arallel to the eDistin trestle o% 3*TC* *il
Ter'inal. The layo$t o% the 1$l/ ter'inalde;elo'ent +o'rises the +onstr$+tion o% a ne(
ier o% 440 ' total lenth, a trestle (ith a+on;eyor 1elt +onne+tin the etty (ith thestorae yard o% aroDi'ate 2,4!0 'etre lenth,and the storae yard (ith on-shore %a+ilities.
Pa/istan )nternational B$l/
Ter'inal
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The +oal (ill 1e stored in oen sta+/s
arraned arallel to the (est and east
1o$ndaries o% the area. Clin/er (ill 1e storedat the re'ainin =-shae 1et(een the +oalsta+/s.
T(o "00 tons er ho$r rated +aa+ity ra1
shi $nloaders, (ith +o'1ined oerational+aa+ity o% 800 ton er ho$r a;erae , andone 200 tons er ho$r rated +aa+ity loader%or +lin/er.
Pa/istan )nternational B$l/
Ter'inal
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Ce'ent storae %a+ilities o% !0,000 tons.
Coal 5Clin/er storae in t(o sto+/ iles .
*ne Con;eyer alon the entire lenth o% etty%or all +o''odities , +aa+ity 000 tons.
A trans%er +on;eyer 1elt o% 200 tons er ho$r%ro' etty to sto+/ yard.
Aroa+h Trestle o% 2." J' lon (ith 4 '(idth (ith a steel tr$ss str$+t$re %or +arryin+on;eyers.
Pa/istan )nternational B$l/ Ter'inal
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4.! J' lon +oal +on;eyor 1elt alon (ith
allied steel K +on+rete str$+t$res. The
+aa+ity o% +oal +on;eyor (ill 1e aro$nd <"00 tonnes5hr.
The sta+/in +aa+ity (ill 1e <"00 tonnes5hr(hereas re+lai'in (ill 1e done at the rate o%
2400 tonnes5hr. +aa+ity o% load o$t station (ill 1e 400 to "00
tonnes.
Main 3eat$res o% Con;eyer Beltsyste' o% P)BT
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&$ality Control #a1oratory.
E'eren+y Sh$tdo(n syste'
3irehtin and lihtin syste'. ail(ay line,l oadin and $nloadin %a+ilities.
or/ Shos.
Mis+ellaneo$s
%a+ilities
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Constr$+tion Pi+t$res
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Constr$+tion Pi+t$res
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Constr$+tion Pi+t$res