Cheap way to produce high quality activated carbon -...

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Activated Carbon

Cheap way to produce high quality activatedcarbon

Stephanie Cherdo, Jacinta Xto, Jerick Imbao, MichalKozanecki, Giulia Picciau

Activated Carbon

Overview

1 Context

2 Production

3 SWOT analysis

4 Planning

5 Investment

6 Marketing

Activated Carbon

Context

Expansion of biodiesel industry (cont.)

Glycerol is produced asby-product at 10% by mass

Oversupply and low purity→ lower value

Activated Carbon

Production

Activated carbon nowadays

Activated carbon hasvarious applications

By 2017, global market foractivated carbon isestimated to reach the sizeof 2.3 million metric tons

Activated Carbon

Production

A novel approach

We present a simple one-step method to carbonize glycerol inhigh yields

Lower in cost and energy required than existing commercialmethods

Activated Carbon

Production

Comparison with existing methods

Activated Carbon

Production

Comparison with existing methods (cont.)

Activated Carbon

Production

Comparison with existing methods (cont.)

Activated Carbon

Production

Comparison with existing methods (cont.)

Activated Carbon

Production

Comparison with existing methods (cont.)

Activated Carbon

SWOT analysis

SWOT analysis

Stengths WeaknessesPlenty of raw material Minimal business experienceCheap Limited financial resourcesWaste recycling Limited production capacitiesEasy one step process

Opportunities ThreatsIncreasing demand Competition with bigger companiesPossibility of licensingVenture capital

Activated Carbon

SWOT analysis

Location Logistics

Production: Philippines

Abundance of raw material

Cheap and readily available labour

Ease of putting up a business

Readily available market

Target for export: USA

Large market for activated carbon

Well defined export regulations with the Philippines

Activated Carbon

Planning

Work packages

Activated Carbon

Planning

Gantt chart

Activated Carbon

Planning

Source of capitals

Biodiesel companies in the Philippines

Venture capitals

Prior payment upon order for potential customers

Personal savings

Loan from government agencies and cooperatives in thePhilippines

Activated Carbon

Planning

Legal logistics

Insurance: identify appropriate insurance company to ensureemployees and factory.Export logistic: identify and hire a freight forwarding company.

Activated Carbon

Planning

IP protection

Patent registration(US → 10000$, Philippines → 3500$)

Trademark registration: 275$ + 1000$

Licenses selling → high production

Activated Carbon

Planning

IP protection

Patent registration(US → 10000$, Philippines → 3500$)

Trademark registration: 275$ + 1000$

Licenses selling → high production

Activated Carbon

Planning

IP protection

Patent registration(US → 10000$, Philippines → 3500$)

Trademark registration: 275$ + 1000$

Licenses selling → high production

Activated Carbon

Investment

Cost of building up the company

Activated Carbon

Investment

Cost of building up the company (cont.)

Activated Carbon

Investment

Cost of building up the company (cont.)

Activated Carbon

Investment

Cost of building up the company (cont.)

Activated Carbon

Investment

Cost of building up the company (cont.)

Activated Carbon

Investment

Cost of building up the company (cont.)

Activated Carbon

Investment

Cost of building up the company (cont.)

Activated Carbon

Investment

Production cost

Incoming priceGlycerol: freefreight forwarded cost:10000e/monthSalary: 1600e/monthRent: 600e/ monthTaxes: 12 %

Outgoing price1.6 tons/day46 tons/monthPrice: 1500e/tonIncomingmoney/month:50000e

Production cost=260e/ton

Profits/month=32 000e

Activated Carbon

Investment

Production cost

Incoming priceGlycerol: freefreight forwarded cost:10000e/monthSalary: 1600e/monthRent: 600e/ monthTaxes: 12 %

Outgoing price1.6 tons/day46 tons/monthPrice: 1500e/tonIncomingmoney/month:50000e

Production cost=260e/ton

Profits/month=32 000e

Activated Carbon

Investment

Production cost

Incoming priceGlycerol: freefreight forwarded cost:10000e/monthSalary: 1600e/monthRent: 600e/ monthTaxes: 12 %

Outgoing price1.6 tons/day46 tons/monthPrice: 1500e/tonIncomingmoney/month:50000e

Production cost=260e/ton

Profits/month=32 000e

Activated Carbon

Marketing

Suppliers of crude glycerol

Chemrez Technologies Inc. - Mr. Jun Lao (Managing director)

Philippinas Kao, Inc.

Sakamoto Yakuhin Kogyo Co., Ltd.

Activated Carbon

Marketing

Potential buyers

Water filtration system producers

Facilities emmiting flue gases

Metal finishing companies

Beverage makers

Pharmaceutical companies

Automobile manufacturers

Catalysts producers

Activated Carbon

Marketing

Strategy

Mass penetration

Information spread by mouth and publicity

Contact with environmental organizations (Greenpeace,WWF, etc)

Create website, send brochures, web advertisement

Send representative to nearest clients

Attending trade fairs

Activated Carbon

Marketing

Acknowledgements

Thanks to:

European Union

SoSMSE Summer School

Universita di Genova

All the teachers: Sandrine Lacombe, Nicolas Rabasso, IvanCoste Maniere, Dorota Piontek, Ryszard Naskrecki, DirkSchanzenbach, Giorgio Musso, Mario Rocca